This application claims the priority benefit of Taiwan application serial no. 111136456, filed on Sep. 27, 2022. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to an apparatus and a method, and more particularly, to an apparatus for transferring an electronic component and a method for bonding an electronic component.
In the manufacturing process of electronic products, there are often related transfer steps. For example, in the manufacturing process of LED displays, light-emitting diodes are often placed on a TFT array substrate by a pick-and-place apparatus first. However, with the pick-and-place apparatus or the transfer step, it may be more difficult to bring the transferred objects closer together.
The disclosure provides an apparatus for transferring an electronic component and a method for bonding an electronic component, which may at least cause the corresponding carrier substrate and target substrate to approach each other.
An apparatus for transferring an electronic component of the disclosure includes a first platform, a second platform, an actuator mechanism, and a flexible push generator. The first platform is configured to carry a carrier substrate. The second platform is configured to carry a target substrate. The actuator mechanism is configured to actuate the first platform and the second platform to approach and move away from each other. The flexible push generator is disposed near the first platform or the second platform and generating a plurality of flexible pushes toward the first platform and the second platform in response to the first platform and the second platform actuated in a way that the first platform and the second platform approach each other.
A method for bonding an electronic component of the disclosure includes the following steps: providing a carrier substrate having a carrying surface on which the electronic component to be bonded is disposed and a non-carrying surface which is opposite to the carrying surface; providing a target substrate having a bonded surface and a non-bonded surface which is opposite to the bonded surface; positioning the carrier substrate and the target substrate with the carrying surface of the carrier substrate facing the bonded surface of the target substrate; making the carrier substrate and the target substrate move toward each other until the electronic component on the carrying surface of the carrier substrate be in contact with the bonded surface of the target substrate; applying a plurality of flexible pushes to the non-carrying surface of the carrier substrate or to the non-bonded surface of the target substrate, in order for the electronic component on the carrying substrate to attain a more complete contact with the bonded surface of the target substrate; and applying a thermal energy to bond the electronic component onto the bonded surface of the target substrate from the carrier substrate.
Based on the above, in the apparatus for transferring the electronic component and the method for bonding the electronic component of the disclosure, multiple flexible pushes may at least cause the corresponding carrier substrate and target substrate to approach each other.
The content of the following embodiments is for illustration rather than limitation. Moreover, the description of well-known devices, methods, and materials may be omitted so as not to obscure the description of the various principles of the disclosure. Directional terms (e.g., up and down) used herein only refer to the graphical use or corresponding normal terminologies, and are not intended to imply absolute orientation. Thus, unless otherwise specified, the directional terms are used to illustrate rather than limit the disclosure. Furthermore, in order to clearly indicate the directional relationship between different drawings, a Cartesian coordinate system (XYZ coordinate system) is exemplarily used in some of the diagrams to represent the corresponding directions, but the disclosure is not limited thereto.
In addition, singular forms such as “one,” “a,” “the,” or forms without specifying quantity may include one or more, that is, they may include “at least one” unless the context clearly indicates otherwise.
In some of the drawings, for the sake of clarity, certain components or layers may be enlarged, reduced, or omitted. Similar components are denoted by the same reference numerals, and have similar functions, materials, or forming methods, and the description is omitted. It will be obvious to those with ordinary knowledge in the art to which the disclosure pertains, based on the content of the embodiments and the corresponding illustrations, the disclosure can be practiced in other embodiments that deviate from the specific details disclosed in this document.
Referring to
In an embodiment, as shown in
In an embodiment, a surface 110b of the first platform 110 (at the bottom of
In an embodiment, the flexible push generator 130 may include a vent device 136. The vent device 136 may be connected to an air pump through an appropriate gas pipeline. The carrier substrate 181 may be carried on the first platform 110 by the air extraction of the air pump. The gas pipeline may include corresponding valves that may adjust the flow capacity or flow velocity of the gas.
For example, referring to
In an embodiment, the electronic component 190 may be adhered to a surface 181b of the carrier substrate 181 (at the bottom of
In an embodiment, the electronic component 190 may include a light-emitting diode (LED) chip.
In an embodiment, a corresponding bonded position 182c may be provided on the bonded surface 182a of the target substrate 182 (at the top of
In an embodiment, the electronic component 190 may be applied a solder 192 (marked in
In an embodiment, the target substrate 182 may have a corresponding circuit (not shown). For example, the bonding position 182c of the target substrate 182 may have a corresponding contact pad. In an embodiment, the target substrate 182 may include a thin film transistor (TFT) substrate.
Referring to
In an embodiment, multiple flexible pushes are generated in a direction of the first platform 110 and the second platform 120 in response to the actuator mechanism 150 causing the first platform 110 and the second platform 120 to approach each other. For example, the flexible push generator 130 may include a first air bag 131 and an inflating device 135. The inflating device 135 may include, for example, a corresponding inflating pump and a corresponding gas pipeline 135d. The gas pipeline 135d may be connected to the inflating pump and the first air bag 131. In this way, the corresponding first air bag 131 may be inflated by the inflating device 135 to generate the corresponding flexible push.
In an embodiment, the amount of the first air bag 131 may be plural. For example, as shown in
In one direction, multiple first air bags of the first air bags 131 may be arranged side by side. For example, in a first direction X, the first air bag 131A, the first air bag 131B, the first air bag 131C, the first air bag 131D, and the first air bag 131E may be arranged side by side. In an embodiment, the first air bags 131 may be arranged in an array.
In an embodiment, the order for inflating the corresponding first air bag 131 may be applied sequentially and/or separately from one lateral side of the carrier substrate 181 or the target substrate 182 to another lateral side opposite the lateral side. For example, the plurality of flexible pushes are applied from a side of the non-carrying surface of the carrier substrate 181 or of the non-bonded surface of the target substrate 182 to an opposite side opposite to the side of the non-carrying surface of the carrier substrate 181 or of the non-bonded surface of the target substrate 182.
For example, further referring to
For example, further referring to
In an embodiment, the order for inflating the corresponding first air bag 131 may be applied sequentially and/or respectively from one corner of the carrier substrate 181 or the target substrate 182 to another corner opposite the corner.
For example, further referring to
In an embodiment, the order for inflating the corresponding first air bag 131 may be applied sequentially and/or respectively outward from a central position of the carrier substrate 181 or target substrate 182. For example, the plurality of flexible pushes are applied outward from a central portion of the non-carrying surface of the carrier substrate 181 or of the non-bonded 20 surface of the target substrate 182.
For example, further referring to
In an embodiment, the carrier substrate 181 and the target substrate 182 may be caused to approach each other by inflating the first air bag 131 as described above; and/or, the flatness of the carrier substrate 181 and/or the target substrate 182 may be increased after the electronic component 190 is in contact with the bonding position 182c.
Reference to
For example, the vent device 136 may be connected to the air pump (not shown) through an appropriate gas pipeline (not shown). The second air bag 132 may be inflated by the air pump. The vent device 136 in the air inflating state may be referred to as an inflating device 135. For another example, the way to inflate the second air bag 132 may be similar to the way to inflate the first air bag 131.
It should be noted that at this moment (e.g., the state shown in
Referring to
In an embodiment, the thermal energy generator 160 may include a laser generator 161. The laser generator 161 may be disposed near the first platform 110 or the second platform 120. In addition, the laser generator 161 may generate a laser beam L toward the first platform 110 and the second platform 120.
In an embodiment, the laser beam L may further irradiate the release film (if any) between the carrying surface 181b of the carrier substrate 181 and the electronic component 190; alternatively, the thermal energy may be heat-conducted to the release film (if any) between the carrying surface 18 lb of the carrier substrate 181 and the electronic component 190. The release film (if any) may lose viscosity or binding force when exposed to light and/or heat. In this way, the electronic component 190 may be easily separated from the carrier substrate 181 in subsequent process.
Taking
The form or amount of the laser generator 161 and/or the wavelength range of the laser beam L are not specifically limited by the disclosure, as long as the thermal energy generated by the laser beam L generated by the laser generator 161 irradiating the solder 192 is suitable for melting the solder 192.
Referring to
In this embodiment, after the electronic component 190 is bonded on the bonded position 182c of the target substrate 182, the carrier substrate 181 may be carried on the first platform 110 (at the bottom of
In an embodiment, the method for transferring an electronic component (e.g., the electronic component 190) may be applied to the manufacture of an LED display. For example, in response to the target substrate 182 being a thin film transistor substrate (e.g., TFT array substrate) and the electronic component 190 being an LED chip, the structure on the second platform 120 shown in
In an embodiment of the disclosure, an apparatus for transferring an electronic component includes a first platform, a second platform, an actuator mechanism, and a flexible push generator. The first platform is configured to carry a carrier substrate. The second platform is configured to carry a target substrate. The actuator mechanism is configured to actuate the first platform and the second platform to approach and move away from each other. The flexible push generator is disposed near the first platform or the second platform and generating a plurality of flexible pushes toward the first platform and the second platform in response to the first platform and the second platform actuated in a way that the first platform and the second platform approach each other.
In an embodiment of the disclosure, the flexible push generator comprises a plurality of parallel air bags.
In an embodiment of the disclosure, the flexible push generator comprises an inflating device, and the inflating device inflates the plurality of parallel air bags.
In an embodiment of the disclosure, the flexible push generator comprises a plurality of parallel air bags, and a cover air bag enclosing the plurality of parallel air bags.
In an embodiment of the disclosure, the flexible push generator comprises an inflating device, and the inflating device inflates the plurality of parallel air bags.
In an embodiment of the disclosure, the apparatus further includes a laser generator. The laser generator is disposed near either the first platform or the second platform and generating a laser beam toward the first platform and the second platform.
In an embodiment of the disclosure, a method for bonding or soldering an electronic component includes the following steps: providing a carrier substrate having a carrying surface on which the electronic component to be bonded is disposed and a non-carrying surface which is opposite to the carrying surface; providing a target substrate having a bonded surface and a non-bonded surface which is opposite to the bonded surface; positioning the carrier substrate and the target substrate with the carrying surface of the carrier substrate facing the bonded surface of the target substrate; making the carrier substrate and the target substrate move toward each other until the electronic component on the carrying surface of the carrier substrate be in contact with the bonded surface of the target substrate; applying a plurality of flexible pushes to the non-carrying surface of the carrier substrate or to the non-bonded surface of the target substrate, in order for the electronic component on the carrying substrate to attain a more complete contact with the bonded surface of the target substrate; and applying a thermal energy to bond the electronic component onto the bonded surface of the target substrate from the carrier substrate.
In an embodiment of the disclosure, the plurality of flexible pushes are applied to the non-carrying surface of the carrier substrate or to the non-bonded surface of the target substrate respectively.
In an embodiment of the disclosure, the plurality of flexible pushes are applied outward from a central portion of the non-carrying surface of the carrier substrate or of the non-bonded surface of the target substrate.
In an embodiment of the disclosure, the plurality of flexible pushes are applied from a side of the non-carrying surface of the carrier substrate or of the non-bonded surface of the target substrate to an opposite side thereto.
In an embodiment of the disclosure, the plurality of flexible pushes are generated by a plurality of air bags.
In an embodiment of the disclosure, the thermal energy is generated by a laser beam.
In an embodiment of the disclosure, the target substrate is a thin film transistor (TFT) substrate.
In an embodiment of the disclosure, the plurality of flexible pushes are applied to the non-bonded surface of the target substrate.
In an embodiment of the disclosure, the thermal energy is applied to the carrier substrate.
In an embodiment of the disclosure, the method further includes the following step: applying a solder to either the electronic component or the bonded surface of the target substrate, prior to applying the thermal energy.
In an embodiment of the disclosure, the electronic component is a light-emitting diode (LED) chip.
In an embodiment of the disclosure, a method for manufacturing an LED display includes the aforementioned method for bonding or soldering an electronic component to bond the LED chip.
To sum up, the apparatus for transferring the electronic component and the method for bonding the electronic component of the disclosure are suitable for transferring the electronic component on the carrier substrate to the target substrate.
Number | Date | Country | Kind |
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111136456 | Sep 2022 | TW | national |