The present application claims priority to Korean Patent Application No. 2007-03558, filed on Jan. 12, 2007, and all the benefits accruing therefrom under 35 U.S.C. § 119, the contents of which in its entirety are herein incorporated by reference.
1. Field of the Invention
The present invention relates to a capacitor assembly, a display device including the capacitor assembly, and a method thereof. More particularly, the present invention relates to a capacitor assembly capable of improving impact resistance, a display device including the capacitor assembly to decrease defects, and a method of manufacturing the capacitor assembly.
2. Description of the Related Art
Electronic devices such as a display device, an information processing device, etc., have been widely used in various fields. As the electronic devices have been developed, an integration degree of electric elements in the electronic devices is increased. The electric elements include a capacitor, a resistor, an integrated circuit, etc. In addition, when size and thickness of the electric devices are decreased, the integration degree of the electric elements is increased.
However, as the integration degree of the electric elements increases, the electric devices become vulnerable to a physical impact. For example, portable electric devices such as a cellular phone, a notebook computer, a personal digital assistant (“PDA”), etc., are exposed to the physical impact, thereby increasing defects.
The present invention provides a capacitor assembly capable of improving impact resistance.
The present invention also provides a display device having the above-mentioned capacitor assembly to decrease defects.
The present invention also provides a method of manufacturing the capacitor assembly.
Exemplary embodiments of a capacitor assembly in accordance with the present invention include a first electrode, a second electrode, a dielectric portion, a body and a conductive cover. The second electrode overlaps the first electrode. The dielectric portion is interposed between the first and second electrodes. The body surrounds an outer surface of the dielectric portion, the first electrode and the second electrode, and partially exposes end portions of the first and second electrodes. The conductive cover covers a side surface of the body, and has a greater width than a width of each end portion of the first and second electrodes.
Other exemplary embodiments of a capacitor assembly in accordance with the present invention include a first electrode, a second electrode, a dielectric portion and a body. The second electrode overlaps the first electrode. The dielectric portion is interposed between the first and second electrodes. The body surrounds an outer surface of the dielectric portion, the first electrode and the second electrode to partially expose end portions of the first and second electrodes. A lower width of the body is smaller than a central width of the body.
Exemplary embodiments of a display device in accordance with the present invention include a display panel, a base substrate and a driving circuit part. The display panel displays an image. The base substrate is electrically connected to the display panel. The driving circuit part includes a capacitor assembly and a driving element to apply a plurality of driving signals to the display panel. The driving element is electrically connected to the capacitor assembly. The capacitor assembly includes a first electrode, a second electrode, a dielectric portion, a body and a conductive cover. The first electrode is on the base substrate. The second electrode overlaps the first electrode on the base substrate. The dielectric portion is interposed between the first and second electrodes. The body surrounds an outer surface of the dielectric portion, the first electrode and the second electrode, and partially exposes end portions of the first and second electrodes. The conductive cover covers a side surface of the body, and has a greater width than a width of each of the end portions of the first and second electrodes.
Exemplary embodiments of a method of manufacturing a capacitor assembly in accordance with the present invention include overlapping a first electrode and a second electrode, interposing a dielectric portion between the first and second electrodes, surrounding an outer surface of the dielectric portion, the first electrode and the second electrode with a body, partially exposing end portions of the first and second electrodes through openings in the body, and covering a side surface of the body with a conductive cover, the conductive cover having a greater width than a width of each of the end portions of the first and second electrodes.
According to the capacitor assembly and the display device having the capacitor assembly of the present invention, a tensile strength of the capacitor assembly is increased so that the capacitor assembly is protected from an externally provided impact. In addition, the stress applied to an edge or a corner of the body is dispersed. Thus, a yield of the display device is increased.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the accompanying drawings, in which:
The invention is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity.
It will be understood that when an element or layer is referred to as being “on,” “connected to” or “coupled to” another element or layer, it can be directly on, connected or coupled to the other element or layer or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly connected to” or “directly coupled to” another element or layer, there are no intervening elements or layers present. Like numbers refer to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
It will be understood that, although the terms first, second, third etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Exemplary embodiments of the present invention are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the invention should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, a region illustrated or described as flat may, typically, have rough and/or nonlinear features. Moreover, sharp angles that are illustrated may be rounded. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the precise shape of a region and are not intended to limit the scope of the present invention.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
Referring to
The base substrate 110 includes an insulating material. In one exemplary embodiment, the base substrate 110 includes a synthetic resin, and the base substrate 110 is a flexible substrate that may be bent by an external force. Alternatively, the base substrate 110 may include glass, ceramic, etc.
The driving elements 302 and 304 are mounted on the base substrate 110, and are electrically connected to the capacitor assembly 200 and the transmission line 170.
Referring to
The first electrodes 210 are spaced apart from each other on the base substrate 110. In one exemplary embodiment, the first electrodes 210 have substantially plate shape, and the first electrodes 210 of each of the capacitors 291 and 292 are overlapped with each other. An end portion 211 of the first electrode 210 may have a width that is smaller than a width W2 of a main portion of the first electrode 210. The end portions 211 may be adjacent a first end of the capacitors 291 and 292.
The first electrodes 210 may include a conductive material such as nickel (Ni), copper (Cu), lead (Pb), lead-silver alloy, etc.
The second electrodes 220 are spaced apart from each other on the base substrate 110, and are overlapped with the first electrodes 210. In one exemplary embodiment, the second electrodes 220 have substantially a plate shape, and the second electrodes 220 of each of the capacitors 291 and 292 overlap each other. Although not restricted thereto, the second electrodes 220 may include substantially the same conductive material as the first electrodes 210. An end portion 221 of the second electrode 220 may have a width that is smaller than a width W2 of a main portion of the second electrode 220. The end portions 221 may be adjacent a second end of the capacitors 291 and 292, where the second end is opposite the first end.
The dielectric portions 230 are interposed between the layers of first and second electrodes 210 and 220 to form the capacitors 291 and 292. The dielectric portions 230 may include a ceramic material such as barium titanate, barium strontium titanate, manganese oxide, glass frit, magnesium zinc titanate, etc. In
In one exemplary embodiment, the first and second electrodes 210 and 220 of each of the capacitors 291 and 292 are alternately arranged to interpose the dielectric portions 230.
The body 240 surrounds an outer surface of the dielectric portions 230, the first electrodes 210 and the second electrodes 220 to protect the dielectric portions 230, the first electrodes 210 and the second electrodes 220. In addition, end portions 211 of the first electrodes 210 and end portions 221 of the second electrodes 220 are exposed through openings 241 and 242 formed on opposite side surfaces of the body 240. In
The conductive covers 250 are disposed on the opposite side surfaces of the body 240, adjacent first and second ends of the capacitors 291 and 292 to cover the exposed portions of the end portions 211 and 221 of the first and second electrodes 210 and 220 and the opposite side surfaces of the body 240 adjacent to the end portions 211 and 221. Each of the conductive covers 250 is electrically connected to the first electrodes 210 of each of the capacitors 291 and 292 or the second electrodes 220 of each of the capacitors 291 and 292. A plurality of the conductive covers 250 may be disposed on each of the opposite side surfaces of the body 240. In
When the base substrate 110 is bent by an externally provided pressure in a horizontal direction of the capacitor assembly 200, the capacitor assembly 200 may be bent in a longitudinal direction of the capacitor assembly 200. When the capacitor assembly 200 is bent in the longitudinal direction of the capacitor assembly, a stress is concentrated on a lower portion of the capacitor assembly 200 so that a tensile stress is concentrated on an edge of the body 240.
In
When the base substrate 110 is bent by the externally provided pressure in the longitudinal direction of the capacitor assembly 200, the capacitor assembly 200 may be bent in the horizontal direction of the capacitor assembly 200. When the capacitor assembly 200 is bent in the horizontal direction of the capacitor assembly 200, the first and second electrodes 210 and 220 absorb the tensile stress to protect the body 240.
The conductive covers 250 include a conductive material such as metal, metal alloy, etc. The conductive covers 250 include a conductive material such as silver (Ag), silver-palladium alloy, aluminum (Al), tantalum (Ta), etc.
The conductive covers 250 are attached to the base substrate 110 to be electrically connected to the transmission line 170. In
According to the driving circuit part and the capacitor assembly 200 of
Referring to
A width of each of the conductive covers 252 is greater than a width W1 of the end portions 211 and 221 of the first and second electrodes 210 and 220. The width of each of the conductive covers 252 may be smaller than a width W2 of each of the main portions of the first and second electrodes 210 and 220, and may be greater than the width W1 of each of the end portions of the first and second electrodes 210 and 220. In
According to the capacitor assembly of
Referring to
A lower width W4 of each of the conductive covers 254 is greater than an upper width W3 of each of the conductive covers 254. A base substrate 110 (shown in
When the capacitor assembly is bent in a longitudinal direction of the capacitor assembly, a stress is concentrated on a lower portion of the capacitor assembly so that a tensile stress is applied on the lower portion of the capacitor assembly.
According to the capacitor assembly of
Referring to
The body 244 covers the dielectric portions 230, the first electrodes 210 and the second electrodes 220. A plurality of openings is formed on opposite side surfaces of the body 244 to partially expose end portions of the first electrodes 210 and end portions of the second electrodes 220.
The reinforcing members 260 are disposed on corners of the body 244 to increase a tensile strength of the capacitor assembly. In
The reinforcing members 260 may include metal, alloy, metal oxide, etc. In one exemplary embodiment, the reinforcing members 260 include tungsten alloy.
In
The conductive covers 256 are disposed on the opposite side surfaces of the body 244 to cover the end portions of the first and second electrodes 210 and 220, which are exposed through the openings formed on the opposite side surfaces, and to cover portions of the opposite side surfaces adjacent to the exposed end portions of the first and second electrodes 210 and 220. In
The conductive covers 256 are spaced apart from the auxiliary reinforcing members 262. If one of the auxiliary reinforcing members 262 interposed between the conductive covers 256 is overlapped with the conductive covers 256, then the capacitor assembly may have a short circuit. Therefore, the conductive covers 256 are spaced apart from the auxiliary reinforcing member 262, and are electrically insulated from the auxiliary reinforcing member 262.
In
According to the capacitor assembly of
Referring to
The reinforcing fiber 274 is aligned in a direction substantially perpendicular to the first and second electrodes 210 and 220 to increase a tensile strength of the body 270.
A width of each of the conductive covers 256 is smaller than a width of the main portion of each of the first and second electrodes 210 and 220, and is greater than a width of each of the end portions of the first and second electrodes 210 and 220.
In one exemplary embodiment, in order to form the body 270, a plurality of ceramic sheets, on which the first and second electrodes 210 and 220 are formed by a printing method, are stacked to form capacitors 291 and 292. The reinforcing fiber 274 may be aligned adjacent to the capacitors 291 and 292. A ceramic powder including an organic binder may then be filled in a region adjacent to the reinforcing fiber 274 and fired to form the body 270.
According to the capacitor assembly of
Referring to
The first and second electrodes 210 and 220 include a metal that has greater tensile strength than the ceramic frame 282. When the base substrate 110, on which the capacitor assembly is attached, is bent, a tensile strength applied to a central portion of the capacitor assembly is absorbed by the main portions of the first and second electrodes 210 and 220. In addition, a tensile strength applied to a peripheral region of the capacitor assembly is absorbed by the reinforcing fiber 284.
According to the capacitor assembly of
Referring to
On longitudinal sides of the body 440, an upper edge and a lower edge of the body 440 may be chamfered to form an octagonal parallelepiped shape including inclined surfaces 442 on the upper and lower edges. In
The inclined surfaces 442 dissipate the tensile stress applied to the edges of the body 440 to prevent formation of a crack in the body 440.
The conductive covers 450 are disposed on opposite side surfaces of the body 440 to cover the end portions of the first and second electrodes 410 and 420, which are exposed through the openings formed on the opposite side surfaces of the body 440 and to cover a portion of the opposite side surfaces adjacent to the end portions of the first and second electrodes 410 and 420.
A width of each of the conductive covers 450 may be smaller than a width of main portions of each of the first and second electrodes 410 and 420, and greater than a width of each of the end portions of the first and second electrodes 410 and 420.
According to the capacitor assembly of
Referring to
Therefore, a stress applied to the chamfered corners 444 of the body 443 is dissipated, thereby preventing a crack in the body 443.
Referring to
The first and second electrodes 411 and 421 on a central portion of the body 445 have a greater size than the first and second electrodes 411 and 421 on an upper portion and a lower portion of the body 445.
The dielectric portions 432 on the central portion of the body 445 are protruded relative to the dielectric portions 432 on the upper and lower portions of the body 445.
The conductive covers 456 are on opposite side surfaces of the body 445, and cover end portions of the first and second electrodes 411 and 421, which are exposed through openings formed on the opposite side surfaces of the body 445, and cover a portion of the opposite side surfaces adjacent to the openings.
In
According to the capacitor assembly of
Referring to
Referring to
The grooves 544 and 546 are extended in a longitudinal direction of the capacitor assembly to dissipate a stress applied between the opposite edges.
Therefore, formation of a crack on a central portion of the body 540 is prevented so that defects of the capacitor assembly are decreased.
Referring to
The display panel 70 includes an array substrate 10, an opposite substrate 20, a panel driving part 12 and a liquid crystal layer (not shown), and displays an image using light generated from the backlight assembly 40.
The array substrate 10 includes a plurality of thin film transistors (“TFTs”) (not shown) arranged in a matrix shape and a plurality of pixel electrodes (not shown) electrically connected to the TFTs, respectively.
The opposite substrate 20 faces the array substrate 10, and the liquid crystal layer is interposed between the array substrate 10 and the opposite substrate 20.
The panel driving part 12 is disposed on an end portion of the array substrate 10. The panel driving part 12 applies data and gate voltages to the TFTs based on driving signals generated from the integrated driving circuit part 300.
In
An end portion of the flexible base substrate 110 is connected to an end portion of the array substrate 10. In
The integrated driving circuit part 300 is on the flexible base substrate 110. The integrated driving circuit part 300 applies the driving signals to the panel driving part 12 based on an externally provided input signal.
The integrated driving circuit part 300 includes a transmission line 170, a plurality of driving elements 302 and 304 and a capacitor assembly 200.
In
The capacitor assembly 200 of the present invention is substantially the same as any one of the capacitor assemblies described with respect to
The backlight assembly 40 is disposed under the display panel 70 to supply the display panel 70 with light.
The flexible base substrate 110 is bent to be disposed on a rear surface of the backlight assembly 40.
When the flexible base substrate 110 is bent, a tensile stress is applied to the capacitor assembly 200 attached to the flexible base substrate 110. A conductive cover 250 (shown in
According to the display device of
According to the present invention, the conductive covers may have greater widths than the exposed end portions of the first and second electrodes so that the tensile strength of the side surfaces of the capacitor assembly increases. Also, the conductive covers protect the capacitor assembly from an externally provided impact.
In addition, the capacitor assembly may include the reinforcing member so that the tensile strength of the side surfaces of the capacitor assembly is increased.
Furthermore, the body may include the reinforcing fiber so that the tensile strength in the vertical direction of the body is increased.
Also, the edges or the corners of the body may be chamfered to dissipate the stress applied to the edges of the corners of the body, thereby decreasing the defects of the capacitor assembly. In addition, the grooves may be formed between the opposite edges of the body to prevent the crack in the body.
While particular exemplary embodiments of the capacitor assembly have been described, it should be understood that alternative embodiments including combinations of any of the above-described exemplary embodiments would also be within the scope of this invention.
The present invention also sets forth a method of manufacturing a capacitor assembly in correlation with the exemplary embodiments described above with respect to
This invention has been described with reference to exemplary embodiments. It is evident, however, that many alternative modifications and variations will be apparent to those having skill in the art in light of the foregoing description. Accordingly, the present invention embraces all such alternative modifications and variations as fall within the spirit and scope of the appended claims.
Number | Date | Country | Kind |
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10-2007-0003558 | Jan 2007 | KR | national |