Carriers and polishing apparatus

Information

  • Patent Grant
  • 6273803
  • Patent Number
    6,273,803
  • Date Filed
    Thursday, July 1, 1999
    25 years ago
  • Date Issued
    Tuesday, August 14, 2001
    23 years ago
Abstract
A carrier and a polishing apparatus are designed to improve the mass producibility of wafers while using a retainer ring formed by a soft material. A rubber sheet 4 is bonded to the bottom surface of a carrier body 2 of the carrier 1 to define a pressure chamber R, a retainer ring 13 formed by a soft material such as EG is bonded to the bottom surface of the sheet 4. A margin block 40 is provided projecting out from the bottom side of the sheet 4, and the thickness of the retainer ring 13 is set to be substantially equal to the sum of the thickness L1 of the margin block 40 and the thickness L2 of the wafer W.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an air pressure type carrier and polishing apparatus provided with a soft retainer ring.




2. Description of the Related Art




In general, polishing a wafer by front side reference gives a higher polishing accuracy than polishing by back side reference, so most carriers adopt an air pressure type structure.





FIG. 13

is a sectional view of an example of an air pressure type carrier of the related art.




A carrier


100


is formed with a depression


101


at its bottom surface. This depression


101


is covered with a sheet


102


to define a pressure chamber R. An air feed path


103


communicating with the pressure chamber R is provided at the center of the carrier


100


. A retainer ring


104


for holding the wafer W is attached at the outer periphery of the bottom surface of the carrier


100


by an adhesive (not shown).




Due to this configuration, the carrier


100


can be made to rotate in a state with a wafer W brought into contact with the top of a polishing pad


201


of the rotating lower platen


200


. At this time, air is fed from the air feed path


103


to the inside of the pressure chamber R to apply a uniform pressure to the back surface of the wafer W and polish the front surface of the wafer W flat by the polishing pad


201


of the lower platen


200


.




In the carrier of the above related art, however, there were the following problems.




Since the retainer ring


104


was in contact with the rotating polishing pad


201


during the polishing of the wafer W, it became worn. In particular, the retainer ring


104


of the related art was set to a thickness of a value in the range from 0.5 mm to 0.7 mm in accordance with the thickness of 6-inch diameter wafers W and 8-inch diameter wafers W. Further, the retainer ring


104


was formed by epoxy glass (EG) or another similarly soft material, so it became worn in a short time, immediately became thinner, and easily peeled off from the carrier


100


. Further, when the retainer ring


104


became worn, the wafer W moved upward by the amount of wear of the retainer ring


104


due to the force pressing the wafer against the carrier


100


. As a result, the tension caused at the outer periphery of the sheet


102


caused the polishing rate of the outer periphery of the wafer W to become higher than the polishing rate of the center portion, i.e., “face drooping”. The degree of face drooping became higher in relation to the amount of wear of the retainer ring


104


. From the viewpoint of the allowable degree of face drooping and prevention of peeling, the amount of wear allowed for a retainer ring


104


with a thickness set to a value in the range from 0.5 mm to 0.7 mm is up to about 0.1 mm. Therefore, in a carrier


100


of the related art having a retainer ring


104


set to such a thickness and formed by a soft material such as EG, the number of polishable wafers W produced within the desired range was about 200 sheets, which was extremely poor in terms of mass production.




As opposed to this, it may be considered to form the retainer ring


104


by a ceramic, titanium, or other hard material. While a retainer ring


104


made of a hard material, however, is superior in wear resistance, it is liable to be damaged during polishing work by the outer edge of the wafer W striking the inner peripheral surface of the retainer ring


104


.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a carrier and a polishing apparatus designed to improve mass production of wafers while using a retainer ring formed of a soft material.




To achieve the above object, according to a first aspect of the invention, there is provided a carrier comprising: a carrier body having a pressure chamber formed by a depression opening downward covered from below by a pliable sheet; a retainer ring for holding a wafer attached to the outer periphery of the bottom surface of the pliable sheet and formed by a soft material; and a pliable margin block provided projecting out at equal thickness at the bottom surface of the pliable sheet positioned at the inside of the retainer ring, wherein the thickness of the retainer ring set to be substantially equal to the sum of the thickness of the margin block and the thickness of the wafer being polished.




Due to this configuration, when the pressure chamber of the carrier body is filled with a fluid and the wafer is pressed against the rotating lower platen by the carrier body in the state with the wafer placed on the lower platen being held by the retainer ring, the entire surface of the wafer is uniformly pressed by the fluid pressure of the pressure chamber applied to the pliable margin block. Due to this, the wafer is polished to a high accuracy by the rotating lower platen. If the retainer ring contacts the lower platen during the polishing work, the retainer ring formed by the soft material is worn by the rotating lower platen. The thickness of the retainer ring is however set to be substantially equal to the sum of the thickness of the margin block and the thickness of the wafer is set to be much thicker than the retainer ring of the related art, so the retainer ring may be used for a long period of time.




Further, the margin block is provided at an equal thickness on the bottom surface of the pliable sheet. As an example of this, according to an embodiment of the invention, the margin block is formed by a solid rubber member. Further, the thickness of the margin block is set to a value in the range from 2 mm to 4 mm.




As another example of the margin block, according to an embodiment of the invention, the margin block is formed of a hollow rubber member and a plurality of holes communicating the pressure chamber and the hollow part of the margin block are formed in the pliable sheet. Further, according to an embodiment of the invention, the thickness of the margin block is set to a value in the range from 4 mm to 10 mm.




The retainer ring is formed of a soft material. As examples, according to an embodiment of the invention, the retainer ring is formed of a material selected from the group consisting of epoxy glass, polyvinyl chloride, polyacetal, polyimide, polyphenylene sulfide, polyether ether ketone, polyethylene terephthalate, polyether sulfone, polysulfone, polyphenylene oxide, polyarylate, and high density polyethylene.




As an example of the structure for attaching the carrier body, pliable sheet, and retainer ring, according to an embodiment of the invention, the outer periphery of the top surface of the pliable sheet is bonded to the outer periphery of the bottom surface of the carrier body by an adhesive, the top surface of the retainer ring is bonded to the outer periphery of the bottom surface of the pliable sheet by an adhesive, and a plurality of female threaded holes are provided opening to the top surface of the carrier body and passing through the pliable sheet to reach the retainer ring, and male screws are screwed into the female threaded holes to affix the retainer ring. As another example, according to an embodiment of the invention, a ring member is interposed between the outer periphery of the bottom surface of the carrier body and the outer periphery of the top surface of the pliable sheet, the bottom surface of the ring member and the outer periphery of the top surface of the pliable sheet are bonded by an adhesive, the outer periphery of the bottom surface of the pliable sheet and the top surface of the retainer ring are bonded by an adhesive, and a plurality of female threaded holes are provided opening to the top surface of the carrier body and reaching the ring member, and male screws are screwed into the female threaded holes to affix the ring member.




A polishing apparatus using the above carrier also is an invention.




Therefore, according to a second aspect of the present invention, there is provided a polishing apparatus comprising: a rotatable lower platen; a carrier provided with a carrier body having a pressure chamber formed by a depression opening downward covered from below by a pliable sheet, a retainer ring for holding a wafer attached to the outer periphery of the bottom surface of the pliable sheet and formed by a soft material, and a pliable margin block provided projecting out at equal thickness at the bottom surface of the pliable sheet positioned at the inside of the retainer ring; and a rotary drive means for making the carrier rotate while pressing it on top of the lower platen, wherein the thickness of the retainer ring set to be substantially equal to the sum of the thickness of the margin block and the thickness of the wafer being polished.




According to an embodiment of the invention, the margin block of the carrier is formed by a solid rubber member. According to an embodiment of the invention, the margin block of the carrier is formed by a hollow rubber member and a plurality of holes communicating the pressure chamber of the carrier body and the hollow part of the margin block are formed in the pliable sheet.




Further, according to an embodiment of the invention, the retainer ring is formed by a material selected from the group consisting of epoxy glass, polyvinyl chloride, polyacetal, polyimide, polyphenylene sulfide, polyether ether ketone, polyethylene terephthalate, polyether sulfone, polysulfone, polyphenylene oxide, polyarylate, and high density polyethylene.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features, and advantages of the present invention will become more readily apparent from the following description of presently preferred embodiments of the invention taken in conjunction with the accompanying drawings, in which:





FIG. 1

is a front view of a polishing apparatus according to a first embodiment of the present invention partially cut away;





FIG. 2

is a sectional view of a rotary drive mechanism;





FIG. 3

is a sectional view of the structure of a carrier;





FIG. 4

is a disassembled perspective view of a carrier;





FIG. 5

is a partial enlarged sectional view of a carrier showing the retainer ring in the state without wear at the start of the polishing work;





FIG. 6

is a partial enlarged sectional view of a carrier showing the state of formation of a gap;





FIG. 7

is a partial enlarged sectional view of a carrier showing the state of flexing of a sheet;





FIG. 8

is a sectional view of a carrier of a polishing apparatus according to a second embodiment of the present invention;





FIG. 9

is a schematic sectional view of a modification where the retainer ring is bolted into place;





FIG. 10

is a partial enlarged sectional view of a modification where the outer periphery of the sheet is made thick;





FIG. 11

is a partial enlarged sectional view of a modification where a ring member is interposed between the carrier base and the sheet;





FIG. 12

is a partial enlarged sectional view of a modification where the sheet is made a two-layer construction; and





FIG. 13

is a sectional view of an example of an air pressure type carrier of the related art.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Preferred embodiments of the present invention will be explained below with reference to the drawings.




FIRST EMBODIMENT





FIG. 1

is a partially cut away front view of a polishing apparatus according to a first embodiment of the present invention.




As shown in

FIG. 1

, the polishing apparatus is provided with a lower platen


200


having a polishing pad


201


attached to its front surface, a carrier


1


, a rotary drive mechanism


8


serving as the rotary drive means, and an air pump


9


serving as a fluid feed means.




The lower platen


200


is designed to be driven to rotate by a main motor


210


inside the apparatus housing.




A belt


215


is wound around a pulley


211


attached to the main motor


210


and a pulley


214


attached to an input shaft


213


of a transmission


212


. The lower platen


200


is attached to an output shaft


216


of the transmission


212


.




Due to this, the rotation of the main motor


210


is transmitted to the pulley


214


, the rotation of the pulley


214


is converted in speed by the transmission


212


and transmitted to the output shaft


216


, and the lower platen


200


is rotated at a predetermined speed.




The rotary drive mechanism


8


is a mechanism for making the carrier


1


rotate while pressing against it and is provided with a cylinder


80


and a motor


84


.





FIG. 2

is a sectional view of the rotary drive mechanism


8


.




As shown in

FIG. 2

, the cylinder


80


is comprised of a piston rod


82


passing through the cylinder body


81


and a piston


83


air-tightly fitting in the cylinder body


81


when affixed to the outer side of the piston rod


82


.




Due to this, by adjusting the air pressure in the cylinder body


81


, it is possible to make the piston rod


82


move up and down integrally with the piston


83


and adjust the pressing force on the carrier


1


.




On the other hand, the motor


84


is linked with the piston rod


82


of the cylinder


80


. A gear


85


of the shaft of the motor


84


is engaged with a gear


87


attached through a bearing


86


at the top portion of the piston rod


82


. The top end of the cylindrical inner rod


89


is affixed to a support member


88


affixed to the top surface of the gear


87


.




Due to this, when the motor


84


is driven, the rotation is transmitted to the inner rod


89


through the gears


85


and


87


and the support member


88


and the inner rod


89


rotate at a predetermined speed in the piston rod


82


.




The carrier


1


is structured to be able to rotate when the wafer W on the polishing pad


201


of the platen


200


(see

FIG. 1

) is held and is attached to the lower end of the piston rod


82


.





FIG. 3

is a sectional view of the structure of the carrier


1


, and

FIG. 4

is a disassembled perspective view of the same.




As shown in FIG.


3


and

FIG. 4

, the carrier


1


is provided with a carrier body


2


and a retainer ring


3


for holding the wafer attached to the bottom side of the carrier body


2


.




The carrier body


2


is comprised of a housing


10


and a carrier base


11


.




Specifically, the housing


10


, as shown in

FIG. 3

, has a rotatable connecting member


10




a


at its center portion. The lower end of the piston rod


82


is connected to this connecting member


10




a


. Further, this housing


10


has an internal gear


10




b


at the bottom side of the connecting member


10




a


. The internal gear


10




b


engages with an external gear


89




a


formed at the lower end of the inner rod


89


passing through a center hole of the connecting member


10




a.






Due to this, when the inner rod


89


rotates by being driven by the motor


84


, the rotational force of the motor


84


is transmitted to the housing


10


by the engagement of the internal gear


10




b


and the external gear


89




a.






The carrier base


11


is affixed by screws


10




c


to the bottom surface of the housing


10


. At the bottom surface is formed a depression


11




a


opening to the bottom side. This depression


11




a


is covered by a pliable sheet


4


from the bottom side, whereby pressure chamber R is defined. The outer periphery of the top surface of the sheet


4


is air-tightly bonded to the bottom surface of the carrier base


11


by an adhesive


4




a.






The sheet


4


defining the pressure chamber R is formed by a soft rubber member with a rubber hardness of for example not more than 85° in terms of JIS A. A margin block


40


is provided projecting out from the center of the bottom surface.




The margin block


40


is formed integrally with the sheet


4


and forms a disk of substantially the same shape as the back surface (top surface) of the wafer W. Further, the margin block


40


is solid and uniform in thickness and has a thickness set to a value in the range from 2 mm to 4 mm. The outside diameter of the margin block


40


is set to be smaller than the inside diameter of the retainer ring


3


. A gap G of 1 mm to 5 mm is formed between the inner peripheral surface of the retainer ring


3


and the outer peripheral surface of the margin block


40


.




The retainer ring


3


is bonded to the outer periphery of the bottom surface of the sheet


4


by an adhesive


4




b


. The retainer ring


3


is formed of a soft material selected from epoxy glass, polyvinyl chloride, polyacetal, polyimide, polyphenylene sulfide, polyether ether ketone, polyethylene terephthalate, polyether sulfone, polysulfone, polyphenylene oxide, polyarylate, and high density polyethylene.




Further, the thickness L of the retainer ring is set to be substantially equal to the sum of the thickness L


1


of the margin block


40


and the thickness L


2


of the wafer W to be polished. Specifically, when pressing a 0.625 mm thick 6-inch wafer W or a 0.725 mm thick 8-inch wafer W by a margin block


40


set to 2 mm thickness, the thickness of the retainer ring


3


is set to about 2.6 mm or 2.7 mm. When pressing a 0.625 mm thick 6-inch wafer W or a 0.725 mm thick 8-inch wafer W by a margin block


40


set to 4 mm thickness, the thickness of the retainer ring


3


is set to about 4.6 mm or 4.7 mm.




The air pump


9


shown in

FIG. 1

is a device using an air hose


90


to feed air of a desired pressure to the pressure chamber R. The air hose


90


extending from the air pump


9


is inserted into the inner rod


89


. As shown in

FIG. 3

, the front end of the air hose


90


reaches the inside of the center hole


91


in the housing


10


. This center hole


91


communicates with linear grooves


92


cut radially into the bottom surface of the housing


10


. The front ends of the plurality of linear grooves


92


communicate with a plurality of air vents


93


formed through the carrier base


11


and open to the pressure chamber R.




Due to this, the air from the air pump


9


flows through the plurality of linear grooves


92


to the inside of the air vents


93


and is fed to the pressure chamber R. Therefore, by adjusting the pressure of the air by the air pump


9


, it is possible to freely control the air pressure in the pressure chamber R.




Next, an explanation will be given of the operation of the polishing apparatus of this embodiment.




At the time of polishing the wafer W, as shown in

FIG. 3

, the main motor


210


shown in

FIG. 1

is driven to make the lower platen


200


rotate at a predetermined speed when is the margin block


40


of the carrier


1


is in contact with the back surface of the wafer W. Simultaneously, the rotary drive mechanism


8


is used to press the carrier


1


holding the wafer W against the lower platen


200


side and make it rotate.




In this state, if air is fed from the air pump


9


to the inside of the pressure chamber R of the carrier


1


, the bottom surface of the margin block


40


formed by the soft rubber member deforms in accordance with the unevenness of the back surface of the wafer W and the wafer W is pressed uniformly by the air in the pressure chamber R. The front surface of the wafer W is supported by the polishing pad


201


in that state. Thus, the wafer W is polished by front side reference. Even if the wafer W strikes the retainer ring


3


during the polishing work, since the retainer ring


3


is formed by a soft material such as EG, it will almost never be damaged by being struck by the retainer ring


3


.




At the time of polishing the wafer W, however, since the bottom surface of the retainer ring


3


is in contact with the polishing pad


201


, the bottom surface of the retainer ring


3


will be worn by the rotating polishing pad


201


.




Accordingly, when the thickness is only 0.5 mm to 0.7 mm as in the retainer ring


104


of the related art, wear of only about 0.1 mm will result in the retainer ring


104


easily peeling off from the carrier


100


, face drooping occurring at the wafer W, gap forming between the retainer ring


104


and the polishing pad


201


, and the wafer W is liable to jump out from the carrier


100


.




In the carrier


1


of this embodiment, however, since a margin block


40


of a predetermined thickness is provided projecting out from the bottom side of the sheet


4


and the thickness L of the retainer ring


3


is set to be substantially equal to the sum of the thickness L


1


of the margin block


40


and the thickness L


2


of the wafer W, even if the retainer ring


3


becomes worn by over 0.1 mm, the retainer ring


3


will not peel off from the sheet


4


, face drooping will not occur in the wafer W, and no gap will be formed between the bottom surface of the retainer ring


3


and the polishing pad


201


. These points will be explained in more detail below.





FIG. 5

to

FIG. 7

are partial enlarged sectional views of the carrier


1


.




As shown in

FIG. 5

, at the start of the polishing, the bottom surface Wb of the wafer W and the bottom surface


3




a


of the retainer ring


3


are substantially on the same plane. Next, as shown in

FIG. 6

, when the retainer ring


3


is worn by exactly Δmm, a Δmm gap is produced between the bottom surface


3




a


of the retainer ring


3


and the bottom surface Wb of the wafer W. Force F acts on the carrier


1


in the downward direction, however. Further, the sheet


4


is formed by a soft rubber member. Therefore, as shown in

FIG. 7

, the sheet portion


4




e


above gap G flexes upward by exactly Δmm when the bottom surface


3




a


of the retainer ring


3


and the polishing pad


201


are kept in contact. At this time, tension occurs at the sheet portion


4




e


, but the vertical component of the tension is completely absorbed by the margin block


40


. Therefore, the vertical component of the tension caused at the sheet portion


4




e


will not concentrate at the outer periphery of the wafer W as in the carrier of the related art. Accordingly, even when the amount of flexing of the sheet portion


4




e


is increased to the limit, the phenomenon of face drooping of the wafer W will almost never occur. As a result, the maximum allowable amount of wear of the retainer ring


3


is considered to reach about 10 times the 0.1 mm of the allowable limit of wear of the retainer ring


3


of the related art. Accordingly, the lifetime of the retainer ring


3


is about 10 times the lifetime of the retainer ring


104


of the related art and it is possible to polish a large number of over 1000 wafers W without changing the retainer ring


3


. Further, since the state of contact of the retainer ring


3


and the polishing pad


201


is maintained during the polishing work, the wafer W will not be liable to jump out from the retainer ring


3


.




SECOND EMBODIMENT





FIG. 8

is a sectional view of a carrier, which is an essential portion of a polishing apparatus according to a second embodiment of the present invention.




The carrier


1


of this embodiment differs from that of the first embodiment of the invention in the structure of the margin block.




The margin block


40


in the carrier


1


of the first embodiment of the invention is solid, so the margin block


40


becomes too thick and hard and it is no longer possible to maintain the front side reference of the wafer W. Therefore, it is not possible to make the margin block


40


too thick.




In this embodiment of the invention, instead of the solid margin block


40


, a hollow margin block


40


′ is provided projecting out from the bottom surface of the sheet


4


′. Specifically, the thickness of the bottom surface


40




a′


of the margin block


40


′ and the thickness of the side surface


40




b′


are set to become substantially equal to the thickness of the sheet


4


. The sheet


4


′ is formed with a plurality of holes


4




c′


for communicating the hollow portion


40




c′


of the margin block


40


′ and the pressure chamber R. Further, the thickness L


1


′ of the margin block


40


′ is set to a value in the range from 4 mm to 10 mm.




Due to this configuration, the bottom surface


40




a′


of the margin block


40


′ deforms in accordance with the unevenness of the top surface of the wafer W and the entire surface of the wafer W is uniformly pressed against by the air inside the hollow portion


40




c′


. Further, since the entire margin block


40


′ is soft, like a balloon, even if the thickness L


1


′ is the maximum 10 mm, it will not become hard like the margin block


40


in the first embodiment of the invention and the front side reference of the wafer W is maintained. Therefore, it is possible to increase the thickness of the retainer ring


3


in accordance with the thickness L


1


′ of the margin block


40


′. As a result, polishing work taking a long period of time is possible by a single retainer ring


3


and it is possible to polish a greater number of wafers W as compared to the margin block


40


of the first embodiment of the invention.




The rest of the configuration, operation, and effects are similar to those of the first embodiment, so the explanation thereof will be omitted.




Note that the present invention is not limited to the above embodiments. Various modifications and changes are possible in the scope of the gist of the invention.




For example, in the above embodiments, the outer periphery of the top surface of the sheet


4


was bonded air-tightly with the bottom surface of the carrier base


11


by an adhesive


4




a


and the retainer ring


3


was bonded to the outer periphery of the bottom surface of the sheet


4


by the adhesive


4




b


. However, as shown in

FIG. 9

, it is also possible to provide a plurality of female threaded holes


15




a


opening to the top surface of the housing


10


and passing through the carrier base


11


and sheet


4


to reach the retainer ring


3


and screw the male screws


15




b


to the female screw holes


15




a


to affix the retainer ring


3


. Due to this, it is possible to firmly affix the retainer ring


3


.




Further, as shown in

FIG. 10

, it is also possible to increase the thickness to the outer periphery


4




d


of the sheet


4


to increase the strength of the outer periphery


4


.




Further, as shown in

FIG. 11

, it is also possible to construct this by interposing a ring member


16


between the outer periphery of the bottom surface of the carrier base


11


and the outer periphery of the top surface of the sheet


4


, bonding the ring member


16


, the sheet


4


, and the retainer ring


3


by adhesives


4




a


,


4




b


, respectively to form a single assembly, providing a plurality of female threaded holes


15




a′


opening to the top surface of the housing


10


, passing through the carrier base


11


, and reaching the ring member


16


, and screwing male screws


15




b′


into the female threaded holes


15




a′


to affix the ring member


16


to the bottom of the carrier base


11


. Due to this, it is possible to detach the ring member


16


, sheet


4


, and retainer ring


3


in one unit from the carrier base


11


by unscrewing the male screws


15




b


from the female threaded holes


15




a′.






Further, in the above first embodiment of the invention, the margin block


40


was formed integrally with the sheet


4


, but it is also possible to form the margin block


40


separately and adhere the margin block


40


to the bottom surface of the sheet


4


by an adhesive.




Further, as shown in

FIG. 12

, it is also possible to adhere a PVC (polyvinyl chloride) sheet


17


adhered to the top surface of the sheet


4


.




As explained in detail above, according to the aspects of the invention, since the thickness of the retainer ring is set to be substantially equal to the sum of the thickness of the pliable margin block and the thickness of the wafer or set much thicker than the retainer ring of the related art, it is possible to use the retainer ring continuously for a long period of time. As a result, there is the superior effect that it is possible to use a retainer ring formed by a soft material to improve the mass producibility of the wafers.




Further, according to embodiments of the invention, since the margin block is formed by an inexpensive rubber material, the manufacturing costs of the carrier can be reduced by that amount.




Further, according to embodiments of the invention, since the margin block is formed by a hollow rubber member, it is possible to increase the thickness of the margin block and further increase the lifetime of the retainer ring.




According to the embodiment of the invention, it is possible to firmly fix the retainer ring in place by screws.




Further, according to the embodiment of the invention, it is possible to remove the screws to detach the bonded ring member, pliable sheet, and retainer ring from the carrier body in one piece.



Claims
  • 1. A carrier for carrying a wafer having front and back surfaces, said carrier comprising:a carrier body having a pressure chamber formed by a depression opening downward covered from below by a pliable sheet; a retainer ring for holding the wafer, said retainer ring being attached to the outer periphery of the bottom surface of the pliable sheet and being formed by a soft material; and a pliable margin block having a bottom surface that deforms in accordance with the back surface of the wafer, said pliable margin block projecting out an equal thickness at the bottom surface of the pliable sheet and being positioned at the inside of said retainer ring; wherein a bottom surface of the retainer ring and a front surface of the wafer are substantially coplanar when the wafer is positioned within the carrier for polishing.
  • 2. A carrier as set forth in claim 1, wherein said margin block is formed by a solid rubber member.
  • 3. A carrier as set forth in claim 2, wherein the thickness of said margin block is set to a value in the range from 2 mm to 4 mm.
  • 4. A carrier as set forth in claim 1, whereinsaid margin block is formed by a hollow rubber member and a plurality of holes communicating between the pressure chamber and the hollow part of said margin block are formed in the pliable sheet.
  • 5. A carrier as set forth in claim 4, wherein the thickness of said margin block is set to a value in the range from 4 mm to 10 mm.
  • 6. A carrier as set forth in claim 1, wherein said retainer ring is formed by a material selected from the group consisting of epoxy glass, polyvinyl chloride, polyacetal, polyimide, polyphenylene sulfide, polyether ether ketone, polyethylene terephthalate, polyether sulfone, polysulfone, polyphenylene oxide, polyarylate, and high density polyethylene.
  • 7. A carrier as set forth in claim 1, whereinthe outer periphery of the top surface of the pliable sheet is bonded to the outer periphery of the bottom surface of said carrier body by an adhesive and the top surface of said retainer ring is bonded to the outer periphery of the bottom surface of the pliable sheet by an adhesive, and a plurality of female threaded holes are provided opening to the top surface of said carrier body and passing through the pliable sheet to reach said retainer ring and male screws are screwed into the female threaded holes to affix said retainer ring.
  • 8. A carrier as set forth in claim 1, whereina ring member is interposed between the outer periphery of the bottom surface of said carrier body and the outer periphery of the top surface of the pliable sheet, the bottom surface of said ring member and the outer periphery of the top surface of the pliable sheet are bonded by an adhesive, and the outer periphery of the bottom surface of the pliable sheet and the top surface of said retainer ring are bonded by an adhesive, and a plurality of female threaded holes are provided opening to the top surface of said carrier body and reaching said ring member and male screws are screwed into the female threaded holes to affix said ring member.
  • 9. A carrier as set forth in claim 1, wherein the thickness of said retainer ring is substantially equal to the sum of the thickness of said margin block and the thickness of the wafer being polished.
  • 10. A polishing apparatus comprising:a rotatable lower platen; a carrier provided with a carrier body having a pressure chamber formed by a depression opening downward covered from below by a pliable sheet, a retainer ring for holding the wafer, said retainer ring being attached to the outer periphery of the bottom surface of the pliable sheet and being formed by a soft material, and a pliable margin block having a bottom surface that deforms in accordance with the back surface of the wafer, said pliable margin block projecting out at an equal thickness at the bottom surface of the pliable sheet and being positioned at the inside of the retainer ring; wherein a bottom surface of the retainer ring and a front surface of the wafer are substantially coplanar when the wafer is positioned within the carrier for polishing; and a rotary drive means for making said carrier rotate while pressing it on top of said lower platen.
  • 11. A polishing apparatus as set forth in claim 10, wherein the margin block of said carrier is formed by a solid rubber member.
  • 12. A polishing apparatus as set forth in claim 10, whereinthe margin block of said carrier is formed by a hollow rubber member, and a plurality of holes communicating between the pressure chamber of the carrier body and the hollow part of the margin block are formed in the pliable sheet.
  • 13. A polishing apparatus as set forth in claim 10, wherein the retainer ring is formed by a material selected from the group consisting of epoxy glass, polyvinyl chloride, polyacetal, polyimide, polyphenylene sulfide, polyether ether ketone, polyethylene terephthalate, polyether sulfone, polysulfone, polyphenylene oxide, polyarylate, and high density polyethylene.
  • 14. A carrier as set forth in claim 10, wherein the thickness of said retainer ring is substantially equal to the sum of the thickness of said margin block and the thickness of the wafer being polished.
Priority Claims (1)
Number Date Country Kind
10-253769 Sep 1998 JP
US Referenced Citations (5)
Number Name Date Kind
5584751 Kobayashi et al. Dec 1996
5624299 Shendon Apr 1997
5851140 Barns et al. Dec 1998
6012964 Arai et al. Jan 2000
6089961 Cesna et al. Jul 2000