The present invention relates to a charged particle microscope for acquiring an image of a sample using a charged particle beam.
From among microscopes, electron microscopes using electrons as light sources enable observation of surface morphology in nm order. From among the electron microscopes, a scanning electron microscope (hereinafter referred to as SEM) is widely used for observation of a fine surface morphology or observation of a composition structure. The SEM is an apparatus for scanning an electron beam (primary electron beam) focused on a sample surface by an electron lens through a deflector to detect and image emitted electrons generated in a region of the sample to which the electron beam is irradiated. The emitted electrons have energy equivalent to that of emitted electrons (hereinafter referred to as secondary electrons) with low energy having surface morphology information and a primary electron beam and include rear scattering electrons (hereinafter referred to as reflected electrons) having composition information.
In case of observing soft materials and biological samples, it is preferable to perform high-resolution observation under the atmospheric pressure at which no shape deformation and moisture evaporation occurs. However, since an electron beam is scattered by collision with gas molecules, the resolution thereof is degraded at the atmospheric pressure. Therefore, a lens barrel constituting an electro-optical system, such as an electron lens or a deflector, is vacuum-exhausted. Generally, in a SEM, since the lens barrel and an enclosure installed with a sample therein are vacuum-exhausted, the sample is placed under vacuum. For this reason, the electron microscope was not suitable for observing samples including moisture or samples that change their shapes depending on a pressure change.
Recently, a SEM has been widely used in which a sample can be held and observed under a desired pressure by providing a diaphragm or a fine hole through which an electron beam is transmittable between a lens barrel constituting an electro-optical system and an enclosure installed with a sample therein that need to be maintained vacuum. Therefore, a sample can be observed under the atmosphere or a desired gas pressure or with a desired type of gas. A method of irradiating an electron beam without contacting a diaphragm separating a lens barrel from an enclosure to a sample is called a diaphragm contactless-type method. A diaphragm contactless-type device has a non-vacuum space between a sample and a diaphragm, and a primary electron beam passes through the non-vacuum space and the sample is irradiated with the primary electron beam. Also, from among emitted electrons from the sample, reflected electrons with high energy which are less influenced by scattering due to gases, pass through the non-vacuum space between the sample and the diaphragm and the diaphragm and are detected by a detector installed in the lens barrel.
PTL 1 discloses a diaphragm contactless-type scanning electron microscope. The scanning electron microscope disclosed in PTL 1 includes a disk-shaped cathode electrode between a diaphragm separating a lens barrel from an enclosure and a sample, and a mechanism of forming an electric field between the corresponding electrode and the sample to amplify emitted electrons, thereby detecting the emitted electrons via the electrode.
PTL 1: JP-A-2008-262886
An advantage of a scanning electron microscope is that a surface image of a sample can be obtained by detecting secondary electrons. However, since the energy of secondary electrons is low, in an electron microscope capable of observing samples under the atmosphere or a desired gas pressure or with a desired type of gas, it is difficult to detect the secondary electrons, because the secondary electrons are scattered by gas molecules in a sample chamber and cannot be transmitted through a diaphragm.
In addition, since a detection electrode is provided directly above a sample in PTL 1, not only secondary electron signals amplified by an electric field, but also reflected electrons are detected. Therefore, it was difficult to distinguish secondary electrons from reflected electrons and to obtain an image including surface morphology information with the main contrast.
An object of the present invention is to obtain an image including surface morphology information with the main contrast in an electron microscope capable of observing a sample under the atmosphere or a desired gas pressure or with a desired type of gas.
In order to solve the problem described above, according to the present invention, there is provided a charged particle microscope of the invention including: a partition wall that separates a non-vacuum space in which a sample is loaded from a vacuum space inside a charged particle optical lens barrel; an upper electrode; a lower electrode on which the sample is loaded; a power supply for applying a voltage to at least one of the upper electrode and the lower electrode; a sample gap adjusting mechanism for adjusting a gap between the sample and the partition wall; and an image forming unit for forming an image of the sample based on the current absorbed by the lower electrode. The secondary electrons are selectively measured by using an amplification effect due to ionization collision between electrons and gas molecules generated when a voltage is applied between the upper electrode and the lower electrode. As a detection method, a method is used which measures a current value flowing in a substrate.
According to the invention, by measuring a current absorbed by an upper electrode or a lower electrode in synchronization with scanning of primary electrons, an image including surface morphology information with the main contrast can be obtained in an electron microscope capable of observing a sample under the atmosphere or a desired gas pressure or with a desired type of gas.
The problems, configurations, and effects other than those described above will be clarified from the following description of embodiments below.
According to the present invention, an electric field for amplifying secondary electrons is formed between a partition wall and a sample and the partition wall and the sample are spaced from each other by a distance sufficient to be free of influences from an amplification due to scattering of reflected electrons, thereby selectively detecting a secondary electron signal.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A scanning electron microscope (SEM), which is an example of a charged particle microscope, will be described below. However, it is merely an example of the present invention, and the present invention is not limited to the following embodiments. For example, the present invention may also be applied to a scanning ion microscope, a scanning transmission electron microscope, a combination of the same and sample processing apparatuses, or an analysis/inspection apparatus employing the same.
In the present specification, the term “atmospheric pressure” indicates a pressure condition equivalent to the atmospheric pressure in an atmosphere or a predetermined gas, and more particularly, in the range from about 10^5 Pa (the atmospheric pressure) to about 10^3 Pa.
In the present specification, the term “partition wall” refers to a structure that separates a non-vacuum space in a sample chamber from a vacuum surface of an electro-optical lens barrel to maintain a difference between pressures of the same and is a structure through which a charged particle beam can be transmitted or pass. For example, a partition wall refers to an orifice, a thin film, or a member including the same. Here, a thin film used as a partition wall will be referred to as a “diaphragm”, and embodiments in which diaphragms are used to separate a non-vacuum space from a vacuum space will be described. However, according to the present invention, a diaphragm may be replaced with small holes.
The electron optical system includes an electron beam source 1 for generating an electron beam, an optical lens 7 for converging the generated electron beam to guide the converged electron beam to a lower end of an electro-optical lens barrel 2, thereby focusing the guided electron beam on a sample as a primary electron beam, and a deflector 6 for scanning primary electrons. The components are stored in the electro-optical lens barrel 2. A detector 8 for detecting emitted electrons obtained by irradiation of the primary electron beam is disposed at an end portion of the electron beam optical lens barrel 2. The detector 8 may be arranged inside or outside the electron beam optical lens barrel 2. The electro-optical lens barrel 2 may also include other lenses, electrodes, and detectors. Some of them may be different from those described above, and the configuration of the electro-optical system included in the electron beam optical lens barrel 2 is not limited thereto.
The stage mechanism system includes a sample holder 5 for holding a sample, a stage 9 that can be moved in the X-axis direction, the Y-axis direction, and the Z-axis direction, and an insulator 101 for insulating the sample holder 5 from other members. The sample holder 5 may have a configuration to which a voltage can be applied as described below. In this case, the sample holder 5 also functions as a lower electrode 33. A distance between a diaphragm holding member 35 (an upper electrode 32) holding a diaphragm 31 and the sample holder 5 (the lower electrode 33) may be adjusted by moving the stage 9 in the Z direction. Furthermore, the stage 9 may also be tiltable. The distance between the diaphragm holding member and the sample holder may be referred to as a distance between the diaphragm and the sample or a sample GAP. Although the sample GAP is adjusted by using the stage 9 in the present embodiment, a diaphragm unit 30 itself has a structure movable in the Z direction, and the sample GAP is adjusted by moving the partition wall 30. A mechanism for adjusting the sample GAP is referred to as a sample GAP adjusting mechanism.
The SEM control system includes an accelerating voltage control unit 10, a deflection signal control unit 11, an electron lens control unit 12, an XYZ stage control unit 13, an exhaust system control unit 16, and a voltage application control unit 21. The accelerating voltage control unit 10 controls an accelerating voltage of the primary electron beam by controlling each components of the electro-optical system. The deflection signal control unit 11 controls the deflector 6 to control an amount of deflection of a primary electron beam, so that the primary electron beam scans over and is irradiated onto the sample. The electron lens control unit 12 controls other electron lenses and electrodes. The XYZ stage control unit 13 controls an amount of movement of the stage 9 in accordance with a user's instruction or automatically. The exhaust system control unit 16 controls the operation of a vacuum pump and controls the degree of vacuum inside the electro-optical lens barrel 2, inside a first enclosure 3 and inside a second enclosure 4. The voltage application control unit 21 may control voltages to be applied to the diaphragm holding member 35 (the upper electrode 32) or the sample holder 5 (the lower electrode 33) by controlling a power supply capable of applying a voltage to at least one of them. In other words, in the present embodiment, the diaphragm holding member 35 functions as the upper electrode 32, and the sample holder 5 functions as the lower electrode 33. The upper electrode 32 or the lower electrode 33 is desirable to apply both a positive polar voltage and a negative polar voltage. Accordingly, a desired electric field can be formed in a space (sample GAP) between the sample and the diaphragm. Also, the upper electrode 32 and the lower electrode 33 may be provided separately from the diaphragm holding member and the sample holder, respectively. The voltage application control unit 21 may be a variable voltage power supply.
The signal processing system includes a detected signal control unit 14, an image forming unit 15, and a current-to-voltage converting unit 19. The detected signal control unit 14 performs current-voltage conversion of a signal from the detector 8 and outputs to the image forming unit 15. The image forming unit 15 generates an image based on the signal output from the detector and electron beam irradiation position information from the deflection signal control unit 11. The current-to-voltage converting unit 19 is connected at least to the sample holder 5 (the lower electrode 33), converts a current detected at least one side of the lower electrode 33 into a voltage signal, and outputs the voltage signal to the image forming unit 15. The current-to-voltage converting unit 19 is connected to both the upper electrode 32 and the lower electrode 33. The current-to-voltage converting unit 19 may be switchable so as to detect a current of either or both of the electrodes.
The SEM operating system includes an operation unit 17 for operating each units' control systems and a display unit 18 (for example, a monitor) for displaying control values and images processed by the image forming unit 15.
The control unit and the image creation unit may be constituted as a hardware on dedicated circuit boards or may be constituted by a software to be executed on a computer connected to the charged particle microscope. In case of constituting the control unit and the image forming unit as the hardware, the hardware may be implemented by integrating a plurality of calculators for executing a process on a wiring board or in a semiconductor chip or a package. In case of constituting the control unit and the image forming unit as the software, the software may be implemented by mounting a fast general-purpose CPU on a computer and executing a program for executing a desired calculation thereon. Existing equipment may be upgraded by using a recording medium having recorded thereon the program. Also, these devices, circuits, and computers are connected to one another via a wire network or a wireless network, and corresponding data is transmitted therebetween.
The electro-optical lens barrel 2 is provided so as to protrude into the interior of the first enclosure 3. The first enclosure 3 communicates with the interior of the electro-optical lens barrel 2 through a hole of a magnetic pole of an object lens at an end portion of the electro-optical lens barrel and supports the electro-optical lens barrel 2. Also, the first enclosure 3 is connected to a vacuum pump 28 via an exhaust pipe, and thus the interior of the first enclosure 3 is maintained in the vacuum state. The internal pressure of the first enclosure 3 may be the same as that of the interior of the electro-optical lens barrel or be in the vacuum state lower than the internal pressure of the electro-optical lens barrel.
The sample is placed inside the second enclosure 4 (also referred to as a sample chamber). In the example illustrated in
The interior of the electro-optical lens barrel 2 and the interior of the first enclosure 3, which are in the vacuum state, and the interior of the second enclosure 4, which is in the non-vacuum state, are separated by a partition wall (for example, the diaphragm unit 30). The diaphragm unit 30 is provided on the bottom surface of the first enclosure 3 at a position directly under the electron beam optical lens barrel 2. The partition wall unit 30 includes the diaphragm 31, a base 34 having formed thereon the diaphragm 31, and the diaphragm holding member 35 supporting the base 34. The diaphragm 31 needs to be capable of transmitting or passing therethrough a primary electron beam emitted from the lower end of the electro-optical lens barrel 2 and capable of maintaining pressure difference inside the first enclosure, which is in the vacuum state, and inside the second enclosure, which is in a non-vacuum state. The diaphragm 31 is formed of a material like a carbon material, an organic material, a metal, a silicon nitride, a silicon carbide, a silicon oxide, and the like. The diaphragm 31 is desirable to have a thickness enough for transmitting primary electrons and reflected electrons therethrough. The thickness depends on a window size and a material of the diaphragm 31, but may be about 20 nm. The diaphragm 31 may be a plurality of windows. The diaphragm 31 may have a shape like a rectangular shape rather than a square shape. The shape doesn't matter. Also, the conductivity of the diaphragm 31 itself is not important. In the present embodiment described below, for example, the diaphragm unit 30 with a SiN film having a thickness of about 20 μm and a window size of about 250 μm is used. However, the present invention is not limited by the size of the diaphragm.
The base 34 is a member formed of silicon or a metal, for example. The diaphragm holding member 35 is a member for installing the diaphragm 31 and the base 34 to separate the first enclosure 3 and the second enclosure 4 from each other. The diaphragm holding member 35 may have a configuration to which a voltage can be applied as described below. In this case, the diaphragm holding member 35 also functions as the upper electrode 32.
The primary electron beam passes through the diaphragm unit 30 and ultimately reaches a sample 100 mounted on the sample holder 5 (the lower electrode 33). When the primary electron beam is irradiated on the sample 100, secondary electrons and reflected electrons are emitted from the sample. According to the principle described below with reference to
The following is a method of selectively detecting secondary electrons in a state where a sample is installed in space under the atmospheric pressure, by using the device illustrated in
Hereinafter, in the present specification, a current amount of a lower electrode will be referred to as a substrate current amount or a lower electrode current image, measurement of a current amount of the lower electrode will be referred to as measurement of a substrate current or measurement of a lower electrode current, and an image formed by the control unit by using a measured substrate current will be referred to as a substrate current image or a lower electrode image. Also, in the present specification, a distance between a diaphragm and a sample is referred to as a sample GAP. Here, the distance between the diaphragm and the sample refers to a distance between a surface of the diaphragm and a surface of the sample or a distance between the surface of the diaphragm and a surface of a sample holder.
There are many gas molecules in the atmospheric pressure and, when an electron with energy collides with a gas molecule, amplification phenomenon occurs in which one electron and one ion are generated. Without an electric field, electrons and ions generated by a collision disappear. However, when an electric field is applied, electrons and ions generated by a collision are rapidly amplified. The same phenomenon occurs for photons. An amplification amount of the electrons generated by the ionization collision by the electrons is represented by eαχ, and the more the ionization collisions of electrons occur, the greater the amplification amount becomes. The inventors of the present invention have devised a method of selectively detecting secondary electrons having low energy using the amplification phenomenon.
The principle of amplifying and detecting secondary electrons will be described with reference to
When the primary electron beam is irradiated on the sample, secondary electrons and reflected electrons are emitted from the surface of the sample. The secondary electrons are amplified through ionization collision with gas molecules existing in a non-vacuum space between the diaphragm 31 and the lower electrode 33. More specifically, from the ionization collision with the gas molecules, positive ions and electrons are generated, and the secondary electrons lose their energy. Next, the generated positive ions and electrons collide with different gas molecules, respectively. As a result, positive ions and electrons are generated again. This process is repeated and the secondary electrons are amplified. In the present embodiment, the voltage application control unit 21 may form an electric field in the non-vacuum space between the diaphragm 31 and the lower electrode 33, supply energy for amplification to secondary electrons thereby, and increase the total number of ionization collisions, thereby amplifying signal components originated from secondary electrons.
The amplified electrons or ions are absorbed by the upper electrode 32 or the lower electrode 33.
At this time, the reflected electrons are also amplified by the ionization collision with the gas molecules in the same regard. However, since the energy of the reflected electrons is sufficiently higher than that of the secondary electrons, when the sample GAP is small, the reflected electrons pass through the diaphragm 31 before repeated amplification due to ionization collision occurs. Therefore, an increment of an amplified current due to the secondary electrons may be selectively detected with a sample GAP causing no or a small number of ionization collisions of reflected electrons. The sample GAP may be adjusted by controlling the stage 9.
The number of collisions with gas molecules may be determined by sample GAP (x)/mean free path of electrons (X) =average number of scatterings (y), and the average total amplification amount of the sample GAP may be simply indicated as γeα(E)x. Based on the relationship, a current amount of reflected electrons and secondary electrons amplified by an electric field may be expressed as follows.
IBSE=ηγBSEeα(E)x [Equation 1]
ISE=δγSEeα(E)x [Equation 2]
Here, η and δ denote the electron emission rate of electrons emitted from a sample when a primary electron beam is irradiated. η denotes the electron emission rate of reflected electrons, and δ denotes the electron emission rate of secondary electrons. γSE and γBSE denote the average numbers of scatterings, x denotes the sample GAP, and α(E) denotes an electron amplification amount changed by an electric field. In the present embodiment, the range of the electron emission rate η is from 0.01 to 0.6, and the range of the electron emission rate δ is from 0.1 to 1. Since electrons are amplified by a collision between gas molecules and electrons, when reflected electrons pass through the diaphragm 31 without being scattered and reach the vacuum state, γBSE=0 is valid, and thus signal components of IBSE are not detected at the lower electrode . Also, since secondary electrons lose energy through one collision with air molecules, the average number of scatterings of secondary electrons is γSE=1.
According to the two equations above, secondary electrons can be selectively detected at the lower electrode as long as γBSE<γSE is valid. Also, in reality, when γBSE is close to γSE, the current depends on the electron emission rates η and δ, but typically, η<δ is valid. Therefore, it can be said that secondary electrons can be selectively detected when γBSE<γSE is valid. Here, when the sample GAP is reduced, γBSE can be reduced, and thus the sample GAP may be adjusted to make γBSE greater than γSE.
Next, the sample GAP is adjusted according to the mean free path of the primary electron beam in gases present in the non-vacuum space in which the sample is loaded (S3). In order to obtain the mean free path, the acceleration voltage set in the step S2 as the acceleration voltage is used as a parameter. In this step, the sample GAP is set to be smaller than the mean free path λPE of the primary electron beam. The mean free path may be calculated automatically by a simulation or the like depending on gas pressure and type of gas in the sample room or may be calculated by the user. The sample GAP may be adjusted by moving the sample in the Z direction through the stage mechanism system. When this step is performed, the primary electron beam is irradiated to the sample.
Next, an electric field is formed between the upper electrode and the lower electrode by the voltage application control unit 21 (S4). At this time, a voltage value is adjusted depending on whether desired information is a reflected electron image or a secondary electron image. In order to obtain a reflected electron image, the voltage value is adjusted so as to satisfy IBSE>ISE. In order to obtain a secondary electron image, the voltage value is adjusted so as to satisfy IBSE<ISE. In fact, as described below with reference to
When desired information cannot be obtained at this stage, the sample GAP is adjusted again (S5). In this step, the sample GAP is adjusted so as to satisfy γBSE<γSE. The smaller the sample GAP is, the smaller γBSE is. Therefore, when the secondary electron image cannot be obtained after the step S4 is performed, the sample stage may be brought closer to the diaphragm.
A current flowing in the substrate through the sample is converted into a signal voltage by the current-to-voltage converting unit 19, and the signal voltage sampled in synchronization with a deflection signal of the deflector 6 is converted to image data by the image forming unit 15 and is displayed on the display unit or stored (S6).
Therefore, in reality, the sample GAP may be adjusted by repeating the steps S5 and S6 and checking images until a desired image is obtained.
Referring to
In
From these results, it was confirmed that amplification due to the ionization collision originated from secondary electron signals could be measured according to sample gaps.
When the sample GAP exceeds 100 μm, the scattering amount of the primary electron beam also increases, and thus resolution is deteriorated. Therefore, the sample GAP with guaranteed resolution may be x≤3λPE. Also, the range of the sample GAP for selectively detecting secondary electrons is x≤3λBSE. λBSE refers to the mean free path of reflected electrons in gases present in a non-vacuum space of a space in which the sample is loaded. However, the value of λBSE varies depending on an electric field applied to the sample GAP. Also, in the present embodiment, although a threshold value is set to be three times λBSE, an actual threshold value depends on a sample material and a device configuration. However, even in such a case, the threshold value is also determined according to a relationship between λBSE and λSE. Also, the voltage applied to the sample GAP maybe less than or equal to 3 kV/mm, which is the insulation breakdown field of the air. For example, the voltage applied to the upper electrode is 150V or less when the sample GAP is 50 μm. Furthermore, according to the present embodiment, emitted electrons to be detected may be selectively controlled by adjusting the sample GAP. When a distance to be traveled by emitted electrons (the sample GAP) is long, reflected electrons with high energy repeat many ionization collisions, thereby generating more electrons and ions than the secondary electrons. Therefore, a substrate current is largely overlapped by signals amplified by the reflected electrons. In other words, the current image becomes a current image due to secondary electrons in the range of x≤3λBSE and becomes a current image largely including reflected electron components in the range of x≥3λBSE.
As described above, according to the present embodiment, the sample GAP is adjusted under the atmospheric pressure to selectively induce an amplification phenomenon due to ionization collision of secondary electrons, and thus an image including information originated from the secondary electrons may be obtained.
The current-to-voltage converting unit 19 is connected to the lower electrode 33, and current absorbed to the lower electrode 33 is converted into voltage and output to the image forming unit 15. The sample 100 is placed on the sample holder 5, which is the lower electrode 33.
In the present embodiment, a voltage is applied to the upper electrode 32, but a voltage may be applied to the lower electrode 33. In this case, the current-to-voltage converting unit 19 connected to the lower electrode 33 has a circuit structure electrically floated by the voltage application control unit 21, and the upper electrode 32 is grounded.
The space in which the sample is installed is kept as the atmospheric pressure by a sealing member 39, such as an O-ring between the upper electrode 32 and the second enclosure 4. The sample GAP can be adjusted by moving the stage 9 in the Z-axis direction.
In the present embodiment, the environment surrounding the second enclosure 4 is the atmosphere, but the gas inside the second enclosure maybe gas other than the air, for example, He and Ar. In particular, He has the characteristic that the mean free path is long because the element number and density are small compared to other gas molecules. Therefore, by including He in the gas inside the second enclosure, the mean free path becomes long, thereby facilitating the adjustment of the sample GAP. Also, the present invention is not necessarily limited to the atmospheric pressure, and the applicable range of vacuum is from 1330 Pa to the atmospheric pressure. As the pressure drops, the density of molecules in gas decreases, and thus the probability of collision between the air molecules and electrons decreases. Therefore, the mean free path increases. Even under low vacuum, secondary electron can be selectively detected by adjusting the sample GAP, such that γSE is greater than γBSE. In reality, for example, the sample GAP may be a sample GAP (x≤3πBSE) up to three times the mean free path of reflected electrons.
As illustrated in
An example thereof is illustrated in
When the conductivity of the SiN opening of the diaphragm 31, through which primary electrons and reflected electrons are transmitted, is not sufficient, negative charges gradually accumulate as electrons are transmitted. As a result, the diaphragm 31 is negatively electrified, and thus there may be an influence on the trajectory of the primary electron beam or noise components of a leakage current or the like generated between the diaphragm and the sample may increase. Therefore, the upper electrode 32 and the diaphragm 31 are connected to each other via a conductive material 37 to ensure the conductivity between the upper electrode 32 and the diaphragm 31 and remove negative charges accumulated in the diaphragm 31. As the conductive material 37, silver paste, carbon paste, and Cu tape may be used, for example. When the base 34 is conductive, the adhesive 36 may also serve as the conductive material 37.
As described above, according to the present embodiment, secondary electrons can be selectively obtained at the voltage application unit under the atmospheric pressure. It is difficult to distinguish and detect secondary electrons and reflected electrons at the upper electrode when trying to detect secondary electrons at the upper electrode, because the reflected electrons are also incident to the upper electrode. Here, according to the method of detecting amplified secondary electrons by measuring the substrate current at the lower electrode as in the present embodiment, secondary electrons and reflected electrons can be distinguished and detected according to the electric field formed in the sample GAP and the size of the sample GAP.
In the above-stated embodiment, when a voltage is applied to the upper electrode by the voltage application control unit, a leakage current flowing from the upper electrode to the lower electrode may occur. In the present embodiment, a method of reducing noise due to such a leakage current will be described. Hereinafter, descriptions identical to those of the Embodiment 1 will be omitted.
In order to selectively obtain secondary electrons, it is necessary to apply voltage from several V to dozens of V to the upper electrode or the lower electrode in the state where the sample GAP is from dozens of μm to hundreds of μm. For example, when the sample GAP is 50 μm and the voltage is 5V, an electric field of about 100 V/mm is generated. Then, as indicated by the arrow in
In the present embodiment, a current measuring-processing unit 23 is provided for current signals flowing in the lower electrode, since a leakage current becomes the background for forming a substrate current image.
A method of measuring the leakage current as the offset will be described. First, voltage is applied to the upper electrode 32 from the voltage application control unit 21 in a state where the primary electron beam is not irradiated, and an electric field is generated. At this time, since current flowing in the lower electrode 33 is the leakage current, the amount thereof is measured. The actually measured amount of the leakage current is input to and stored in the current measuring-processing unit 23 as an offset amount for measuring a lower electrode current. However, when the electric field is strong, the leakage current is not stable, and thus it becomes difficult to select a correction value. Therefore, the correctable range of the intensity of an electric field may be up to 1 V/μm.
As described above, according to the present embodiment, noises due to a leakage current can be reduced, and thus the image quality of a secondary electron image under the atmospheric pressure may be improved.
In the present embodiment, a configuration of a SEM in which a capsule-shaped sample cell is placed in a vacuum-exhausted case and secondary electrons from the sample under the atmospheric pressure can be selected and detected will be described. This sample cell has a space in which a sample can be loaded, and the internal atmosphere of the sample cell can be set to an arbitrary type of gas and a desired pressure . In the present embodiment, the internal atmosphere of the sample cell is the atmosphere.
Also, the voltage application unit 22 controlled by the voltage application control unit 21 is installed so as to be able to contact the upper electrode 32 and applies voltage to the upper electrode 32. Voltage may be applied to the lower electrode 33 instead of applying the voltage to the upper electrode 32 as described above in the above-described embodiment. The current-to-voltage converting unit 19 is connected to the lower electrode 33. At this time, the sealing member 44 between the lower electrode 33 and the upper electrode should maintain the atmospheric pressure space and be electrically insulated. Therefore, at least a portion of the sealing member 44 is formed of an electrically insulating material. The insulating material may be, for example, an O-ring, a gel sheet, or an adhesive. Alternatively, the sealing member 44 maybe entirely made of an insulating material. This insulating material may also be used as a spacer for securing or adjusting the sample GAP.
Also, in case of adjusting the sample GAP, the height of the sealing member 44 may be adjusted or a stage mechanism provided in the sample cell may be used. The operation of the stage mechanism is controlled by an XYZ stage controller which is movable in the X-axis direction, the Y-axis direction, and the Z-axis direction. In the present embodiment, the XYZ stage 9 is provided in the capsule. The stage is electrically insulated from the lower electrode 33 by an insulator 101.
By using the capsule-shaped sample cell according to the present embodiment, voltage can be applied between the upper electrode 32 and the lower electrode 33, and the sample GAP between the sample 100 and the diaphragm 31 can be adjusted. Therefore, even in a vacuum-exhausted enclosure, a secondary electron image can be obtained while the sample is installed in the atmospheric pressure space.
In the present embodiment, an inter-electrode distance control unit for measuring a sample GAP will be described. Hereinafter, descriptions identical to those of the Embodiment 1 will be omitted.
As described above, in the present invention, it is important to control the sample GAP. The sample GAP may be narrowed by accurately measuring the height of the sample GAP. Therefore, the scattering of primary electrons can be reduced under the atmospheric pressure, thereby improving resolution. In addition, since a signal component of an amplified portion of an ionization scattering by reflected electrons decreases, the selectivity of secondary electrons may be improved, and a clearer contrast that reflects a surface morphology to abase current image can be obtained.
In
After measuring the flare amount in an actual measurement environment, the sample GAP is obtained from the flare amount obtained by comparing or verifying the measured flare amount with the flare amount calculated through a simulation in the image processing unit. A relationship between the flare amount and the sample GAP may be obtained through a simulation or may be obtained according to a pre-set relationship equation. Alternatively, data regarding the relationship between the flare amount and the sample GAP may be stored in advance, and a sample GAP maybe obtained through a comparison with the data.
As described above, since the sample GAP can be measured according to the present embodiment, a substrate current image having high resolution and high secondary electron selectivity can be obtained.
In the present embodiment, a method of starting automatic setting of observation conditions will be described. A device used in the present embodiment may be applied to the above embodiments.
Also, an observation condition setting screen image has an application voltage input window 25, and a user inputs a voltage to be applied to the upper electrode or the lower electrode to the application voltage input window 25. A voltage corresponding to the input value is applied.
Also, the observation condition setting screen image may have a leakage current measurement button 26. The user can measure a substrate current detected at the lower electrode by clicking the leakage current measurement button 26. Therefore, a leakage current may be measured when the leakage current measurement button is pressed under the conditions described in the above embodiment. Also, when an offset button 27 is clicked, the leakage current measured as described in the above embodiment is set as an offset of the substrate current detected at the lower electrode.
The present invention is not limited to the above-described embodiments, but includes various modification examples. For example, the above-described embodiments are described in detail in order to facilitate understanding of the present invention and are not necessarily limited to cases with all the configurations described are prepared. It should be noted that some of the configurations of an embodiment maybe replaced with those of other embodiments, and the configurations of the other embodiments may be added to the configuration of an embodiment. It is also possible to add, delete, or replace the configuration of others according to some of the configuration of each embodiment. In addition, the above-described components, functions, processing units, and processing methods and the like can be partially or entirely implemented in hardware by designing on an integrated circuit, for example. In addition, each of the above-described configurations, functions and the like maybe implemented as software for a processor to interpret and execute the functions thereof.
Information like a program, a table, a file and the like for implementing respective functions can be stored in a recording device, such as a memory, a hard disk, a solid state drive (SSD) and the like, or a recording medium, such as an IC card, an SD card, an optical disk and the like.
Furthermore, control lines and information lines indicate things considered necessary for description, and not all of the control lines and the information lines are necessarily illustrated in a product. In practice, almost all configurations may be considered to be interconnected.
1: Electron gun, 2: Electro-optical lens barrel, 3: First enclosure, 4: Second enclosure, 5: Sample holder, 6: Deflector, 7: Optical lens, 8: Detector, 9: XYZ stage, 10: Accelerating voltage control unit, 11: Deflection signal control unit, 12: Electron lens control unit, 13: XYZ stage control unit, 14: Detected signal control unit, 15: Image forming unit, 16: Exhaust system control unit, 17: Operation unit, 18: Display unit, 19: Current-to-voltage converting unit, 21: Voltage application control unit, 22: Voltage application unit, 23: Current measuring-processing unit, 24: Image displaying unit, 28: Vacuum pump, 30: Diaphragm unit, 31: Diaphragm, 32: Upper electrode, 33: Lower electrode, 34: Base, 35: Diaphragm holding member, 36: Adhesive, 37: Conductive material, 38: Conductive cap, 39: Sealing member, 40: Insulation material, 41: Insulating film, 42: Resistor, 43: Stage base, 44: Sealing member, 45: Fixing jig, 46: Height adjusting sample stand, 50: Sample cell, 100: Sample, 101: Insulator
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/062697 | 4/22/2016 | WO | 00 |