The embodiments discussed herein relate to a cooling system, electronic equipment, and a method for cooling a heating element.
In recent years and continuing, along with acceleration of the processing speeds of information processing systems (such as server systems or computer systems), high-performance semiconductor equipment has been advancing. As the performance and functions of semiconductor equipment are enhanced, the sizes of the semiconductor devices or chips used in the semiconductor equipment become large and the amount of heat produced is increasing. Accordingly, techniques for efficiently cooling semiconductor devices have also been developed.
Both techniques make use of boiling and vaporization of the coolant 103 or 104 to transfer heat from the semiconductor device 121 which is a heat source generating a large amount of heat during operation. The coolants 103 and 104 are circulated by a pump 108 and heat is removed by a radiator 106.
A fan 107 is used to enhance the heat removal efficiency.
Still another known technique is forming an air curtain around the chip during the spray cooling process. See, for example, Patent Document 3 listed below. In this technique, a chip is held upside down and coolant is sprayed by the nozzle toward the chip from underneath the chip, while supplying air flow in the opposite direction to the spray to produce an air curtain. The air curtain prevents the coolant from flowing into undesirable areas other than the heat generating surfaces to be cooled.
However, the spray cooling method illustrated in
The immersion cooling method illustrated in
Therefore, it is desired to provide a cooling system and electronic equipment with the cooling system that can cool heat generating elements such as semiconductor devices in an efficient and stable manner while reducing the environmental burden.
According to an aspect of the embodiments, a cooling system is provided. The cooling system includes:
a first cooling part to cool a connecting part of a heating element with a first coolant having an electrical insulating property, the connecting part providing electrical connection between the heating element and a board, and
a second cooling part to cool another part of the heating element with a second coolant, said other part being different from the connecting part.
According to another aspect of the invention, electronic equipment is provided. The electronic equipment includes:
a semiconductor device having a connecting part for connecting the semiconductor device to a board;
a first cooling part to cool the connecting part of the semiconductor device with a first coolant having an insulating property; and
a second cooling part to cool another part of the semiconductor device with a second coolant, said other part being different from the connecting part.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive to the invention as claimed.
The embodiments of the present disclosure are explained below with reference to the appended drawings. In the drawings, those elements with the same structure or functions are denoted by the same numerical symbols and repetitive explanations are omitted. In the embodiments, a cooling system is used to cool a semiconductor package mounted on a board; however, the cooling system described in the embodiments is suitable for cooling of arbitrary heat generating devices such as electronic modules or those devices having a connecting part for providing external electrical connection.
In the embodiments, a dielectric coolant and a water-based coolant, which separate from each other into two layers, are used. An electrical connecting part that produces a large amount of heat is directly cooled with a dielectric coolant, and the remaining heat generating parts other than the electrical connecting part are cooled with a water-based coolant. This arrangement achieves efficient and stable cooling, while reducing the environmental burden. The cooling system making use of two-layer separation is applied not only to horizontal semiconductor equipment in which a semiconductor package and a board are placed in a horizontal plane, but also to vertical semiconductor equipment in which boards are inserted vertically in a rack.
In the first embodiment, a cooling system is applied to a horizontally arranged semiconductor device, and in the second embodiment a cooling system is applied to a vertically arranged semiconductor device. In this context, the horizontal arrangement is one in which a semiconductor device and a board are placed in a plane perpendicular to the direction of gravity, and the vertical arrangement is one in which the semiconductor device and the board are place in a plane parallel to the direction of gravity. In the description, semiconductor elements (or chips), semiconductor packages, semiconductor modules and so on may be collectively called “semiconductor devices”. Similarly, circuit boards, interposer boards, system boards and so on may be collectively called “boards”.
The semiconductor package 20 includes a circuit board or an interposer board 22 (which may be simply referred to as “board 22”), and a semiconductor chip 21 electrically connected to the board 22 via solder bumps 23. The semiconductor chip 21 and the board 22 are entirely sealed in a package. The semiconductor package 20 has a connecting part 24 for providing electric connection between the semiconductor package 20 and a board 30 such as a printed circuit board. Heat produced by the semiconductor chip 21 is transferred via the solder bumps 23 to the board 22, and further transferred to the board 30 via the connecting part 24. The connecting part 24 generates more heat than the other parts and it needs to be cooled in an efficient manner. Because the connecting part 24 has a function of providing electrical connection with the board 30, it is undesirable to cool the connecting part 24 using a water-based coolant.
To solve this issue, a dielectric coolant 14 and a water-based coolant 13, which separate from each other into two layers in a casing 11, are employed. The dielectric coolant 14 is used to cool a surface including the connecting part 24 of the semiconductor package 20 which produces more heat. The water-based coolant 13 is used to cool the remaining parts of the semiconductor package 20, other than the connecting part 24 or the surface including the connecting part 24. The semiconductor package 20 and the board 30 are placed in the air-tight casing 11, and the dielectric coolant 14 is supplied in the casing 11 so as to immerse the connecting part 24 and the side faces of the semiconductor package 20 in the dielectric coolant 14. The casing 11 is formed of any suitable material, including a metal, a resin, a ceramic, a glass, etc. In the embodiment, a metal (such as aluminum) with a high thermal conductivity is used. The dielectric coolant 14 is preferably a non-corrosive and chemically stable fluid with an electrical insulating property. The coolants satisfying the above-described condition include fluorinated inactive liquids (such as FC-72), fluorocarbon coolants, hydrochlorofluorocarbons (such as HFC-365mfc, HFE-7000), halogenated hydrocarbon coolants (such as pentane), and dielectric oil based coolants containing, for example, silicone oil.
On the other hand, water-based coolant 13 is supplied onto the rear face 26 or other parts different from the connecting part 24 of the semiconductor package 20. The water-based coolant 13 is for example, water or pure water, which is sprayed onto the rear face 26 of the semiconductor package 20 from the nozzle 15 positioned above the semiconductor package 20. The specific gravity or the relative density of the dielectric coolant 14 is greater than that of the water-based coolant 13. When FC-72, which is a fluorinated inactive liquid, is used, the specific gravity of the dielectric coolant 14 is 1.68. Making use of the density difference, the dielectric coolant 14 and the water-based coolant 13 are separated into two layers.
The water-based coolant 13 ejected from the nozzle 15 hits the rear face 26, spreads to the peripheral regions of the semiconductor package 20 while absorbing the heat from the semiconductor package 20, and diffuses toward the inner wall of the casing 11 on the low-temperature side. Since the dielectric coolant 14 with a greater density stays under the water-based coolant 13, the water-based coolant 13 is prevented from flowing into the connecting part 24. The temperature of the water-based coolant 13 increases due to the heat absorption from the rear face 26 of the semiconductor package 20. The heated water-based coolant 13 is drained out of the casing 11 by the pump 18a, and cooled through heat exchange at external cooling means such as radiator 16 and a fan 17. The cooled water-based coolant 13 is supplied to the nozzle 15 by the pump 18b. The pumps 18a and 18b, the external cooling means 16 and 17 and the nozzle 15 are connected by pipes 19 and form a circulating system for the water-based coolant 13. The water-based coolant 13 heated and let out from the casing 11 is circulated and supplied back to the casing 11 to cool a part other than the connecting part 24.
The dielectric coolant 14 staying at the bottom of the casing 11 is evaporated and becomes vapor due to the heat generated from the connecting part 24 of the semiconductor package 20. The vapor of the dielectric coolant 14 dissolves in the water-based coolant 13. If the temperature of the water-based coolant 13 is lower than the boiling point of the dielectric coolant 14, the vapor of the dielectric coolant 14 will condense into liquid upon contact with the water-based coolant 13, and the liquidized dielectric coolant 14 naturally circulates back to the lower-layer dielectric coolant 14. If fluorinated inactive liquid FC-72 is used as the dielectric coolant 14, the boiling point is 56° C. If the temperature of the water-based coolant 13 in the casing 11 is maintained below 56° C. through the circulation, the dielectric coolant 14 circulates by itself in the casing 1. The low-boiling point fluorinated liquid 14 is prevented from vaporizing because the water-based coolant 13 functions as a shield.
Although not illustrated in the figure, a second circulating system for mechanically circulating the dielectric coolant 14 may be provided to the system in addition to the (first) circulating system for circulating the water-based coolant 13.
In the examples illustrated in
As has been described above, the first embodiment makes use of the difference in specific gravity between the dielectric coolant 14 and the water-based coolant 13 to separate the two fluids into two layers. The dielectric coolant 14 is used to cool the connecting part 24 of the semiconductor package 20 to ensure electric connection, and the water-based coolant 13 is used as the major cooling medium to cool the remaining parts such as the rear face 26 (positioned opposite to the connecting part 24) and to remove heat from the surroundings. The semiconductor device 21 or the semiconductor package 20 is cooled efficiently and stably, while reducing the environmental burden. Because the entirety of the semiconductor package 20 is immersed in the coolant, the semiconductor package 20 does not make contact with the external air. This arrangement is free from dew condensation, and migration at the connecting part 24 is prevented.
As in the first embodiment, the connecting part 24 of the semiconductor package 20 is directly cooled by the dielectric coolant 14, and other parts such as the rear face 26 (opposite to the connecting part 24 of the package) except for the connecting part 24 are cooled by the water-based coolant 13. To realize this arrangement in the vertical arrangement of the second embodiment, a first nozzle 75 is positioned above the vertically arranged board 30 with the semiconductor package 20 mounted, to supply the dielectric coolant 14 via the top edge of the board 30 to the connecting part 24. A second nozzle 15 is positioned so as to face the vertically arranged semiconductor package 20 to supply the water-based coolant 13 toward the rear face 26 of the semiconductor package 20.
The first nozzle 75 forms a curtain flow 76 so as to protect the end faces and the connecting part 24 of the semiconductor package 20 with the dielectric coolant 14. The dielectric coolant 14 is a chemically stable and non-corrosive fluid with an electrical insulating property as in the first embodiment. For example, fluorinated inactive liquids (such as FC-72), fluorocarbon coolants, hydrochlorofluorocarbons (such as HFC-365mfc, HFE-7000), halogenated hydrocarbon coolants (such as pentane), and dielectric oil based coolants containing silicone oil as the manor ingredient can be used as the dielectric coolant.
The second nozzle 15 sprays the water-based coolant 13 toward a part other than the connecting part 24, such as the rear face 26 opposite to the connecting part 24 of the semiconductor package 20. Since the connecting part 24 is protected by the curtain flow 76 of the dielectric coolant 14, the water-based coolant 13 is prevented from flowing into the connecting part 24. The dielectric coolant 14 and the water-based coolant 13 can be separated from each other in two layers along the direction of gravity.
The temperatures of the dielectric coolant 14 and the water-based coolant 13 rise through heat exchange with the semiconductor package 20. The heated dielectric coolant 14 and the water-based coolant 13 are collected at the bottom of the casing 11. When a fluorinated inactive liquid such as FC-72 is used as the dielectric coolant 14, the specific gravity is greater than that of the water-based coolant 13. Because the dielectric coolant 14 and the water-based coolant 13 flow down to the bottom of the casing 11, portions of the two liquids mix with each other at the bottom of the casing 11.
The heated dielectric coolant 14 and the water-based coolant 13 are let out from the bottom or the lower part of the casing 11 via the first pipe 19a, and subjected to heat exchange at the radiator 16 and the fan 17. The coolants from which the heat has been removed by the heat exchange are supplied to the separation tank 79. In the separation tank 79, the dielectric coolant 14 and the water-based coolant 13 naturally separate into two layers because of the difference in the specific gravities. The dielectric coolant 14 separated from the water-based coolant 13 is supplied to the nozzle 75 via the pump 78a and the second pipe 19b. The water-based coolant 13 is supplied to the second nozzle 15 via the pump 78b and the third pipe 19c. Making use of the two-layer separation of the coolants, the heat-removed water-based coolant 13 and the dielectric coolant 14 can be circulated to the corresponding nozzles 15 and 75, respectively. With this arrangement, the vertically arranged semiconductor package 20 can be cooled efficiently. Another pump may be provided in the first pipe 19a as necessary.
The structure of the second embodiment is applicable to a vertical arrangement of the multi-CPU system board 30 illustrated in
The structure of the second embodiment can realize a more efficient and more stable cooling system as compared to the first embodiment. This may be because the dielectric coolant 14 is supplied as the curtain flow to the connecting part 24 of the semiconductor package 20 (see
According to the disclosures, the following effects can be achieved.
The present disclosures can be applied to a cooling system for cooling an arbitrary heating element, and to electronic equipment with a cooling system. For example, the arrangements of the disclosures can be applied to a rack server or computer in which a number of vertical system boards are arranged side by side or a number of horizontal system boards are stacked.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of superiority or inferiority of the invention. Although the embodiments of the present inventions have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
This patent application is a continuation application of International Application No. PCT/JP2010/064197 filed on Aug. 23, 2010 and designating the United States, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2010/064197 | Aug 2010 | US |
Child | 13751564 | US |