Correcting Pyramidal Error of Polygon Scanner In Scanning Beam Display Systems

Abstract
Scanning beam display systems using fluorescent screens and various servo feedback control mechanisms to control display imaging qualities, including techniques and mechanism for measuring and correcting pyramidal errors of a polygon scanner.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 shows an example scanning laser display system having a fluorescent screen made of laser-excitable fluorescent materials (e.g., phosphors) emitting colored lights under excitation of a scanning laser beam that carries the image information to be displayed.



FIGS. 2A and 2B show one example screen structure with parallel fluorescent stripes and the structure of color pixels on the screen in FIG. 1.



FIG. 2C shows another example for a fluorescent screen with fluorescent stripes formed by placing parallel optical filters over the layer of a uniform fluorescent layer which emits white light under optical excitation.



FIGS. 3 and 4 show two different scanning beam displays.



FIG. 5 shows an example implementation of the laser module in FIG. 3 having multiple lasers that direct multiple laser beams on the screen.



FIG. 6 shows one example for time division on each modulated laser beam 120 where each color pixel time is equally divided into three sequential time slots for the three color channels.



FIG. 7 shows one example for simultaneously scanning consecutive scan lines with multiple excitation laser beams.



FIG. 8 shows one example of a scanning display system using a servo feedback control and an on-screen optical sensing unit.



FIG. 9 shows one example of a fluorescent screen with on-screen optical servo detectors.



FIG. 10 shows one example of a scanning display system using a servo feedback control and an off-screen optical sensing unit.



FIG. 11 shows an example of a fluorescent screen having peripheral reference mark regions that include servo reference marks that produce feedback light for various servo control functions.



FIG. 12 shows a start of line reference mark in a peripheral reference mark region to provide a reference for the beginning of the active fluorescent area on the screen.



FIG. 13 shows an example of a vertical beam position reference mark for the screen in FIG. 11.



FIGS. 14A and 14B show a servo feedback control circuit and its operation in using the vertical beam position reference mark in FIG. 13 to control the vertical beam position on the screen.



FIGS. 15 and 16 show another example of a vertical beam position reference mark for the screen in FIG. 11 and a corresponding servo feedback control circuit.



FIG. 17 shows an example of a laser actuator that controls the vertical direction of the laser beam for the servo control of the vertical beam position on the screen.



FIG. 18 shows an example of a beam focus sensing mark for the screen in FIG. 11 to provide a servo feedback for controlling the beam focus on the screen.



FIG. 19 shows one implementation of the screen in FIG. 11 that includes various reference marks including a power sensing mark for monitoring the optical power of the excitation beam on the screen



FIGS. 20A, 20B, 20C and 20D illustrate an operation of the servo feedback control in scanning display system in FIG. 8 based on detecting a test pattern for red, green and blue colors.



FIG. 21 shows one example of a scanning display system with servo feedback control based on servo reference marks on the screen and a temporal variation on the timing of the optical pulses in the excitation beam.



FIGS. 22, 23 and 24 show examples of fluorescent screens having servo reference marks that produce feedback light for the servo control.



FIG. 25 shows timing of optical pulses and beam positions on a fluorescent screen with fluorescent stripes.



FIGS. 26A, 26B and 26C illustrate operations of servo reference marks on stripe dividers in a fluorescent screen when the pulse is turned on at different beam positions along the horizontal scan direction perpendicular to the fluorescent stripes.



FIG. 27 shows spatial dependency of reflected excitation signals by servo reference marks on stripe dividers in a fluorescent screen.



FIG. 28 illustrates three regions within a subpixel that have three different power levels for the reflected excitation signals, where servo reference marks are formed on stripe dividers.



FIGS. 29, 30, 31 and 32 illustrate operations of the servo reference marks formed on stripe dividers in response to a periodic temporal delay signal on the timing of the optical pulses in the excitation beam.



FIG. 33 illustrates generation of error signals from the reflected signals from the servo reference marks on stripe dividers based on the periodic temporal delay signal on the timing of the optical pulses in the excitation beam shown in FIGS. 20, 30, 31 and 32.



FIGS. 34, 35 and 36 illustrate examples of calibrating a fluorescent screen by scanning the screen in a CW mode to obtain measurements of a detected reflected feedback light as a function of the scan time for a portion of one horizontal scan, the respective output of the peak detector and the sampling clock signal.



FIG. 37 illustrates scanning of the vertical scanner (e.g., the galvo mirror) in the scanning display shown in FIG. 5.



FIGS. 38, 39A and 39B illustrates an effect of a pyramidal error of the polygon scanner on the beam position on the screen.



FIG. 40 illustrates a dithering operation of the vertical scanner in the scanning display in FIG. 5.



FIGS. 41 and 42 illustrate use of vertical reference marks in a peripheral region of the screen to detect pyramidal errors of facets of the polygon scanner in a scanning display system.



FIG. 43 shows an example of a scanning beam display system that implements a pyramidal error monitor mechanism and a pyramidal error correction mechanism.



FIG. 44 shows correction of pyramidal errors in display one video frame in an example system based on the design in FIG. 43.


Claims
  • 1. A scanning beam display system, comprising: an optical module comprising a first scanner to scan along a first direction at least one scanning beam having optical pulses that are sequential in time and carry image information, and a second scanner having a polygon with a plurality of reflective facets, the polygon operable to rotate around a rotation axis that is along the first direction to scan the at least one scanning beam along a second direction perpendicular to the first direction;a screen positioned to receive the at least one scanning beam from the optical module and configured to include (1) a display region which displays images carried by the at least one scanning beam, and (2) reference marks positioned in paths along the second direction of the least one scanning beam on the screen and displaced from one another along the first direction, each reference mark operable to produce an optical monitor signal when illuminated by the at least one scanning beam;an optical detector positioned to receive the optical monitor signal from the screen and to produce a detector signal containing information on a position offset of the least one scanning beam relative to a respective reference mark on the screen; anda first scanner control that measures a pyramidal error of the polygon from the detector signal and controls scanning of the second scanner to correct the position offset caused by the pyramidal error.
  • 2. The system as in claim 1, wherein: the screen comprises parallel fluorescent stripes in the display region which absorb light of the at least scanning beam to emit fluorescent light and to produce the images carried by the at least one scanning beam, andwherein the reference marks are located outside the display region.
  • 3. The system as in claim 2, wherein: each reference mark is optically reflective.
  • 4. The system as in claim 2, wherein: each reference mark is optically fluorescent to emit light of the optical monitor signal under illumination by the at least one scanning beam.
  • 5. The system as in claim 4, wherein: the optical monitor signal is at a wavelength different from the fluorescent light emitted by the screen.
  • 6. The system as in claim 1, wherein: the display region of the screen is free of a light-emitting fluorescent material and operates to use light of the at least one scanning beam to present the images carried by the at least one scanning beam.
  • 7. The system as in claim 1, wherein: each reference mark is optically reflective.
  • 8. The system as in claim 1, wherein: each reference mark is optically fluorescent to emit light of the optical monitor signal under illumination by the at least one scanning beam.
  • 9. The system as in claim 1, wherein: each reference mark comprises first and second features separated from each other along the first direction and along the second direction.
  • 10. The system as in claim 9, wherein: the first scanner control comprises an error signal generator that generates an error signal from first and second signal components in the detector signal that are generated by the first and second features, respectively, to indicate the position offset of the least one scanning beam relative to a respective reference mark on the screen.
  • 11. The system as in claim 1, wherein: the first scanner control comprises a mechanism that identifies a facet of the polygon that generates the measured pyramidal error and controls the scanning of the second scanner to correct the position offset caused by the pyramidal error when the identified facet subsequently scans the at least one scanning beam.
  • 12. The system as in claim 1, wherein: the first scanner is a galvo mirror.
  • 13. A method for operating a scanning beam display system, comprising: using a first scanner to scan at least one beam of light modulated with optical pulses to carry images along a first direction on a screen and a second polygon scanner with a plurality of reflective facets to scan the at least one beam along a second, perpendicular direction on the screen to display the images;using a plurality of reference marks on the screen at positions that are respectively in beam scanning paths of the at least one beam by the plurality of reflective facets, respectively, to produce optical monitor signals when illuminated by the at least one beam during scanning, each optical monitor signal having information on a position offset of the at least one beam relative to a respective reference mark on the screen caused by a pyramidal error of a respective reflective facet in the polygon scanner;detecting the optical monitor signals from the screen to produce a detector signal containing the information on the position offset; andadjusting the scanning of the first scanner along the first direction to reduce the position offset of the at least one beam on the screen in response to the position offset in the detector signal.
  • 14. The method as in claim 13, further comprising: controlling the scanning of the at least one beam to display the images in a central region of the screen; andmaking the adjusting of the scanning of the first scanner to reduce the position offset when the at least one beam is outside the central region.
  • 15. The method as in claim 14, wherein: the reference marks are located outside the central region.
  • 16. The method as in claim 13, further comprising: measuring the position offset of the least one beam relative to a respective reference mark on the screen caused by a pyramidal error of a respective reflective facet in the polygon scanner in a first scan of the at least one beam along the second direction; andmaking the adjusting of the scanning of the first scanner to reduce the position offset in a subsequent scan b the respective reflective facet.
  • 17. A scanning beam display system, comprising: an optical module operable to produce a scanning beam of excitation light having optical pulses that are sequential in time and carry image information;a first scanner to scan the scanning beam along a first direction;a second scanner comprising a polygon having reflective facets and operable to spin around an axis parallel to the first direction and to use the reflective facets to scan the scanning beam along a second, perpendicular direction;a fluorescent screen comprising a fluorescent area having a plurality of parallel fluorescent stripes each along the first direction and spatially displaced from one another along the second direction and a peripheral servo reference mark area outside the fluorescent area,wherein fluorescent stripes absorb the excitation light and emit visible fluorescent light to produce images carried by the scanning beam, and the fluorescent area comprises a plurality of first servo reference marks producing a first feedback optical signal under illumination of the scanning beam to indicate a spatial alignment of the optical pulses to the fluorescent stripes along the second direction,wherein the peripheral servo reference mark area comprises a plurality of second servo reference marks each producing a second feedback optical signal under illumination of the scanning beam indicating a position offset of the scanning beam along the first direction;a first optical sensor positioned to receive the first feedback optical signal and to produce a first monitor signal indicating the spatial alignment of the optical pulses relative to the fluorescent stripes;a second optical sensor positioned to receive the second feedback optical signal and to produce a second monitor signal indicating the position offset of the scanning beam along the first direction when scanned by a respective reflective facet; anda control unit operable to adjust the scanning beam in response to the first and second monitor signals to control at least the spatial alignment of spatial positions of the optical pulses relative to the fluorescent stripes and to reduce the position offset of the scanning beam along the first direction.
  • 18. The system as in claim 17, wherein: each second servo reference mark is optically reflective.
  • 19. The system as in claim 17, wherein: each second servo reference mark is optically fluorescent to emit light of the second feedback optical signal under illumination by the scanning beam.
  • 20. The system as in claim 17, wherein: each second servo reference mark comprises first and second features separated from each other along the first direction and along the second direction.
  • 21. The system as in claim 20, wherein: the control unit comprises an error signal generator that generates an error signal from first and second signal components in the second feedback optical signal that are generated by the first and second features, respectively, to indicate the position offset of the at least one scanning beam relative to a respective reference mark on the screen.
  • 22. The system as in claim 17, wherein: the control unit comprises a mechanism that identifies a facet of the polygon that generates a pyramidal error that causes a position offset and controls the scanning of the second scanner to correct the position offset caused by the pyramidal error when the identified facet scans the scanning beam.
  • 23. The system as in claim 17, wherein: the optical module produces a plurality of scanning beams,the first and second scanners scan the scanning beams along the first and second directions on the screen, andthe second scanner scans the scanning beams simultaneously with a common reflective facet along the second direction over one screen segment at a time and scans the scanning beams over the entire screen by sequentially scanning different screen segments at different times with different reflective facets.
  • 24. A scanning beam display system, comprising: a polygon scanner having a plurality of reflector facets and operable to scan an optical beam along a first direction;a second scanner having a reflector to cause the optical beam to scan in a second direction perpendicular to the first direction; anda control unit in communication with the second scanner to control scanning of the second scanner, the control unit further operable to dither the second scanner to cause the optical beam to change its direction back and forth along the second direction during each scanning at a dither frequency higher than a frame rate of an image carried by the optical beam.
  • 25. The system as in claim 24, further comprising a mechanism to control a light intensity of the optical beam in a relation with pyramidal errors of different facets in the polygon scanner.
  • 26. A method for display, comprising: using a polygon scanner having a plurality of reflector facets to scan an optical beam along a first direction;using a second scanner having a reflector to scan the optical beam in a second direction perpendicular to the first direction; andcontrolling the scanning of the optical beam to scan the optical beam with different facets of the polygon scanner at each horizontal scanning line in successive frames.
  • 27. The method as in claim 26, further comprising: dithering the second scanner to cause the optical beam to change its direction back and forth along the second direction during each scanning at a dither frequency higher than a frame rate of an image carried by the optical beam.
  • 28. The method as in claim 27, further comprising: controlling a light intensity of the optical beam in a relation with pyramidal errors of different facets in the polygon scanner.
  • 29. The method as in claim 26, further comprising: controlling a light intensity of the optical beam in a relation with pyramidal errors of different facets in the polygon scanner.
Priority Claims (1)
Number Date Country Kind
PCT/US06/11757 Mar 2006 US national
Provisional Applications (4)
Number Date Country
60773993 Feb 2006 US
60776553 Feb 2006 US
60779261 Mar 2006 US
60800870 May 2006 US
Continuation in Parts (1)
Number Date Country
Parent 11515420 Sep 2006 US
Child 11610479 US