This application claims priority to and the benefit of European Patent Application No. 17157945.1, filed Feb. 24, 2017, which is incorporated herein by reference in its entirety
The present invention generally relates to sensor, and more particularly but not exclusively relates to current sensing system and current sensing method.
Hall effect devices are used in various applications. One application that Hall effect devices are used is in the area of current sensors. A typical integrated planar Hall effect device is shown in
However, the accuracy of current sensing based on Hall effect devices may suffer from parasitic field and temperature drifts of the magnetic field B, and parasitic spikes due to switching of power switches in a power stage. Efforts such as spinning current technique which controls the current applied to the Hall effect device and the resulted Hall voltage to be spinning between the two pairs of the connectors are adopted to alleviate the current sense accuracy issues, but further improvement is still needed.
It is an object of the present invention to provide an improved current sensor, which solves the above problems.
In accomplishing the above and other objects, there has been provided, in accordance with an embodiment of the present invention, a current sensing system, comprising: a silicon die; and a conductor, part of the conductor shaped to carry a target current in a way such that a first magnetic region and a second magnetic region are created at the silicon die, and magnetic fields with opposite directions respectively crosses through the first magnetic region and the second magnetic region, the silicon die having N Hall effect devices in each of the magnetic regions, half of the N Hall effect devices in each of the magnetic regions being placed at one side of a mid-line, another half of N Hall effect devices in each of the magnetic regions being placed at the other side of the mid-line, the two halves of the Hall effect blocks being placed symmetrically with each other along the mid-line, N being a positive even number, each Hall effect device being applied with a bias current to provide a Hall voltage, wherein the silicon die further comprises: two process circuits, configured to respectively process the Hall voltages from each side of the mid-line, to generate two processed signals; and an operational unit, configured to execute a subtraction operation or an add operation on the two processed signals to generate an operational signal.
In addition, there has been provided, in accordance with an embodiment of the present invention, a current sensing method, comprising: shaping part of a conductor to create a first magnetic region and a second magnetic region at a silicon die when a target current is flowing through the conductor, and magnetic fields with opposite directions crossing through the first magnetic region and the second magnetic region; placing N Hall effect devices in each of the magnetic regions at a silicon die, half of the N Hall effect devices in each of the magnetic regions being placed in one side of a mid-line, another half of N Hall effect devices in each of the magnetic regions being placed in the other side of the mid-line, the two halves of the Hall effect devices being placed in a mirrored way to each other along the mid-line, N being a positive even number; applying a bias current to the Hall effect device in each of the magnetic regions with spinning scheme, so that a Hall voltage is generated by each of the Hall effect devices; processing the Hall voltages at each side of the mid-line to generate two processed signals; and executing a subtraction operation or an add operation on the processed signals to generate an operational signal.
Furthermore, there has been provided, in accordance with an embodiment of the present invention, a current sensing system, comprising: a silicon die; and a conductor, part of the conductor shaped to carry a target current in a way such that a first magnetic region and a second magnetic region are created at the silicon die, and magnetic fields with opposite directions respectively crosses through the first magnetic region and the second magnetic region, the silicon die having a first portion and a second portion, each portion including: at least two Hall effect devices placed at the first and second magnetic regions, respectively, each Hall effect device being applied with a bias current to provide a Hall voltage, wherein the Hall effect devices in the first portion are laid in a mirrored way with the Hall effect devices in the second portion; and a process circuit, configured to process the Hall voltage to generate a processed signal; and wherein the silicon die further comprises: an operational unit, configured to execute a subtraction operation or an add operation on the processed signals to generate an operational signal.
The use of the similar reference label in different drawings indicates the same of like components.
Embodiments of circuits for current sensing system are described in detail herein. In the following description, some specific details, such as example circuits for these circuit components, are included to provide a thorough understanding of embodiments of the invention. One skilled in relevant art will recognize, however, that the invention can be practiced without one or more specific details, or with other methods, components, materials, etc.
The following embodiments and aspects are illustrated in conjunction with circuits and methods that are meant to be exemplary and illustrative. In various embodiments, the above problem has been reduced or eliminated, while other embodiments are directed to other improvements.
The mid-line 1010 is a line along which the first magnetic region 11 and the second magnetic region 12 can be “folded” and divided into two symmetric halves, respectively.
In one embodiment, the Hall effect device is coupled to a switch box to perform so-called spinning current, which will be discussed further with reference to
In one embodiment, the silicon die 101 is with a surface mount package. However, in other embodiments, the silicon die 101 can be with any other suitable packages.
In one embodiment, the conductor 102 comprises a lead frame, which is shaped as shown in
In one embodiment, the conductor 102 has four fingers (lead fingers) 1021, 1022, 1023 and 1024, with two fingers (e.g., 1021 and 1022) flowing into the target current, and the other two finger (e.g. 1023 and 1024) flowing out the target current.
Continue referring to
The switch box which provides the bias current to the Hall effect devices is placed anywhere at the corresponding Hall effect device proximity. In one embodiment, it may be placed inside the magnetic region. In other embodiments, it may be placed outside the magnetic region.
Due to the Hall effect devices in each of the magnetic regions are laid in a mirror way and with mirror bias current directions and mirror spinning current schemes with each other as discussed above, the Hall voltages generated at two sides of the mid-line 1010 are with opposite polarities with each other, whereas parasitic signals generated due to switching of switches in a power stage have the same polarities.
In the example of
In one embodiment, the operation unit 15 comprises a subtractor.
In the example of
During the operation of the system, when the target current is applied to the conductor 102, due to the shape of the conductor, two magnetic fields with opposite directions crossed therethrough are generated in the magnetic regions 11 and 12, respectively. So in each portion, the Hall voltages generated in the first magnetic region 11 and the second magnetic region 12 are with opposite polarities with each other. In addition, as discussed hereinbefore, the Hall voltages in each side of the mid-line 1010 are with opposite polarities, too. The Hall voltages are then processed by the process circuit 14 and the operational unit 15. Thus the operational signal (OS) provided by the operational unit 15 reflects the magnetic field intensity of the magnetic regions, which is generated by the target current. So the operational signal (OS) is indicative of the target current. Thus current sense is achieved by the current sensing system discussed above.
In one embodiment, the two Hall effect devices placed in each quarter (e.g. the upper half of the first magnetic region 11 in the first portion 1011, the lower half of the first magnetic region 11 in the second portion 1012, the upper half of the second magnetic region 12 in the first portion, or the lower half of the second magnetic region 12 in the second portion 1012) are applied with opposite bias current directions and opposite spinning current schemes.
Specifically, as shown in
In second the magnetic region 12, the Hall effect device 1321 has a bias current rotating clockwise and with an initial current direction pointing from bottom right corner to top left corner, its mirrored Hall effect device 1322 has a bias current rotating counterclockwise and with an initial current direction pointing from top right corner to bottom left corner; the Hall effect device 1323 has a bias current rotating counterclockwise and with an initial current direction pointing from top right corner to bottom left corner, its mirrored Hall effect device 1324 has a bias current rotating clockwise and with an initial current direction pointing from bottom right corner to top left corner.
In the example of
VSA=A×[(V1311+V1313)−(V1321+V1323)]
wherein A represents a gain of the operational amplifier 141, VSA represents the voltage of the amplified signal SA, V1311 represents the Hall voltage generated by the Hall effect device 1311, V1313 represents the Hall voltage generated by the Hall effect device 1313, V1321 represents the Hall voltage generated by the Hall effect device 1321, and V1323 represents the Hall voltage generated by the Hall effect device 1323.
The bias current applied to the Hall effect device 1321 has a current direction from bottom right corner to top left corner at phase 1; it shifts from bottom left corner to top right corner at phase 2, shifts from top left corner to bottom right corner at phase 3, and shifts from top right corner to bottom left corner at phase 4.
The bias current applied to the Hall effect device 1323 has a current direction from top right corner to bottom left corner at phase 1; it shifts from top left corner to bottom right corner at phase 2, shifts from bottom left corner to top right corner at phase 3, and shifts from bottom right corner to top left corner at phase 4.
The bias current applied to the Hall effect device 1313 has a current direction from top left corner to bottom right corner at phase 1; it shifts from bottom left corner to top right corner at phase 2, shifts from bottom right corner to top left corner at phase 3, and shifts from top right corner to bottom left corner at phase 4.
Specifically, as shown in
The bias current applied to the Hall effect device 1321 has a current direction from bottom right corner to top left corner at phase 1; it shifts from top right corner to bottom left corner at phase 2, shifts from top left corner to bottom right corner at phase 3, and shifts from bottom left corner to top right corner at phase 4.
The bias current applied to the Hall effect device 1323 has a current direction from top right corner to bottom left corner at phase 1; it shifts from bottom right corner to top left corner at phase 2, shifts from bottom left corner to top right corner at phase 3, and shifts from top left corner to bottom right corner at phase 4.
The bias current applied to the Hall effect device 1313 has a current direction from top left corner to bottom right corner at phase 1; it shifts from bottom left corner to top right corner at phase 2, shifts from bottom right corner to top left corner at phase 3, and shifts from top right corner to bottom left corner at phase 4.
In this sense, the direction of the current for a given Hall effect device is always different from the currents of the others Hall effect devices.
Furthermore, the present invention provides a current sensing method.
Step 1001, shaping part of a conductor to create a first magnetic region and a second magnetic region with opposite magnetic field directions crossed therethrough at a silicon die when a target current is flowing through the conductor. In one embodiment, the conductor includes four fingers, with two fingers flowing into the target current, and the other two fingers flowing out the target current.
Step 1002, placing N Hall effect device in each of the magnetic regions at the silicon die, half of the N Hall effect devices in each of the magnetic regions being placed in one side of a mid-line, another half of N Hall effect devices in each of the magnetic regions being placed in the other side of the mid-line, the two halves of the Hall effect devices being placed in a mirrored way to each other along the mid-line, N being a positive even number. In one embodiment, the mid-line is a line along which the first magnetic region and the second magnetic region can be “folded”, and divided into symmetric sections. In one embodiment, the Hall effect devices are placed along the boundary of the conductor.
Step 1003, applying a bias current to the Hall effect device in each of the magnetic regions with spinning scheme, so that a Hall voltage is generated by each of the Hall effect device. In one embodiment, the Hall effect devices at one side of the mid-line are applied with mirrored bias current direction and mirrored spinning current scheme with the Hall effect devices at the other side of the mid-line.
Step 1004, processing the Hall voltages at each side of the mid-line to generate two processed signals. And
Step 1005, executing a subtraction operation or an add operation on the processed signals to generate an operational signal.
In one embodiment, the step of processing the Hall voltages comprises: respectively summing the Hall voltages of the half Hall effect devices in the first magnetic region at one side of the mid-line, and the Hall voltages of the half Hall effect devices in the second magnetic region at one side of the mid-line; amplifying a difference between the summed results to generate an amplified signal; detecting a difference between a maximum value and a minimum value of the amplified signal to generate a peak-peak signal; sampling and holding the peak-peak signal to generate a sample-hold signal; and filtering the sample-hold signal to generate the processed signal.
Several embodiments of the foregoing current sensing system and method provide better current sense compared to conventional technique. Unlike the conventional technique, several embodiments of the foregoing current sensing system shape part of the conductor in a way such that two regions with opposite magnetic field directions crossed therethrough are created at the silicon die. In addition, several embodiments of the foregoing current sensing system adopt differential (mirror) layout with mirror bias current and mirror spinning current scheme, which benefits from dv/dt (voltage variation) suppression of primary current loop, and immunes to parasitic magnetic fields, parasitic electric spikes due to switching and thermal drift of the electronics.
It is to be understood in these letters patent that the meaning of “A” is coupled to “B” is that either A and B are connected to each other as described below, or that, although A and B may not be connected to each other as described above, there is nevertheless a device or circuit that is connected to both A and B. This device or circuit may include active or passive circuit elements, where the passive circuit elements may be distributed or lumped-parameter in nature. For example, A may be connected to a circuit element that in turn is connected to B.
This written description uses examples to disclose the invention, including the best mode, and also to enable a person skilled in the art to make and use the invention. The patentable scope of the invention may include other examples that occur to those skilled in the art.
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