The present invention is related to a deposition method, in particular a method of depositing specific atoms or chemical functional groups on a carrier by a liquid precursor, continuous deposition system, and applications thereof. BACKGROUND OF THE INVENTION
Atomic Layer Deposition (ALD) is a method of depositing atoms layer by layer on the surface of a carrier (or substrate). Current ALD is a dry ALD process, as its steps and technologies are so complicated and diverse that it is still not applicable in the industry today.
The dry ALD process generally consists of two major steps of precursor adsorption on the powder and oxidant reaction, which also can be subdivided into four sub-steps for processing.
Step (1) the reaction of precursor gasification and adsorption on the powder, step (2) vacuuming or inert-gas purging to remove excess precursors and possible by-products of the process, step (3) the following adsorption reactions and steps for oxidant gasification, step (4) vacuuming or inert-gas purging to remove excess oxidant and possible by-products.
The above four steps are to complete one ALD cycle. By repeating the previous steps several times, the number of layers of target atoms deposited on or grown on the carrier can be controlled.
At present, the main reasons why this technology is still difficult to commercialize and cannot be produced on a large scale include:
Hence, it is eager to have a new deposition method that will overcome or substantially ameliorate at least one or more of the deficiencies of a prior art, or to at least provide an alternative solution to the problems. It is to be understood that, if any prior art information is referred to herein, such reference does not constitute an admission that the information forms part of the common general knowledge in the art.
In order to overcome various shortcomings of the present atomic layer deposition process using powder-based reactants and a dry process, the present invention first provides a deposition method comprising the steps of:
Furthermore, the present invention also provides a continuous deposition system according to the aforementioned deposition method, which includes a first mixing zone, a second mixing zone, and a product drying and calcining zone, and those three are interconnected by materials, wherein:
Furthermore, the present invention also provides a electrochemical application having a electrode material comprising a layer of the target atom or a layer of the target atom compound obtained by the deposition method described above.
In accordance, the present invention has the following advantages and beneficial effects as following:
Many of the attendant features and advantages of the present invention will become better understood with reference to the following detailed description considered in connection with the accompanying figures and drawings.
The steps and the technical means adopted by the present invention to achieve the above and other objects can be best understood by referring to the following detailed description of the preferred embodiments and the accompanying drawings.
Reference will now be made in detail to the present preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts. It is not intended to limit the method by the exemplary embodiments described herein. In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to attain a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. As used in the description herein and throughout the claims that follow, the meaning of “a”, “an”, and “the” may include reference to the plural unless the context clearly dictates otherwise. Also, as used in the description herein and throughout the claims that follow, the terms “comprise or comprising”, “include or including”, “have or having”, “contain or containing” and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
With reference to
The first preferred embodiment of the deposition method of the present invention is to use a nickel-cobalt-manganese metal oxide (NMC/NMC811) as the carrier 10, and finally deposit the aluminum target atom compound layer (aluminum trioxide, Al2O3) on its surface and stably bonded to the surface of the carrier 10, comprising the following steps:
The second preferred embodiment of the deposition method of the present invention, again, using nickel-cobalt-manganese metal oxide (NMC) as the carrier 10, and finally deposit the aluminum target atom compound layer (lithium aluminate, LiAlO2) on its surface and stably bonded to the surface of the carrier 10, comprising the following steps:
The third preferred embodiment of the deposition method of the present invention, again, using nickel-cobalt-manganese metal oxide (NMC) as the carrier 10, and finally deposit the lithium niobium (Nb) target atom compound layer (lithium niobate, LiNbO3) on its surface and stably bonded to the surface of the carrier 10, comprising the following steps:
Please refer to Tables 1˜3 below fora summary of the reactants, products and preferred embodiments in the previous reactions of the present invention.
In summary, the suitable precursors of the present invention are preferred to be an ethoxide or partially ethoxide compound containing element(s) listed below with ethoxide functional group. The said element comprises Na, Zr, Al, Ta, Mg, K, Li, Sb, Ti, Nb, Ge, B, Si, W, Y, V, Mo, Fe, Ni or In.
Referring to
The first mixing zone 40 is connected to a moisture supply unit 41 and a carrier supply unit 42 which are fed into the first mixing zone 40 for reaction respectively, corresponding to the above method to react the moisture with the carrier 10, so that the —OH group 11 is distributed on the surface of the carrier 10;
Referring to
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Referring to
From the above test, it can be seen that the product made by the deposition method of the present invention can indeed increase the electrical performance of the battery when as a positive electrode material.
Besides the solid state battery, the present invention could also apply to any electrochemical applications such as enzyme, or all kinds of electrode material.
The above specification, examples, and data provide a complete description of the present disclosure and use of exemplary embodiments. Although various embodiments of the present disclosure have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those with ordinary skill in the art could make numerous alterations or modifications to the disclosed embodiments without departing from the spirit or scope of this disclosure.
Number | Date | Country | Kind |
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112102178 | Jan 2023 | TW | national |