This invention relates to power conversion circuits, such as boost-mode power converters and power factor correction circuits.
Power conversion circuits such as boost-mode power conversion, power factor correction, and bridge circuits are commonly used in a variety of applications. The transistor devices which are used as switches in these applications need to be capable of blocking a voltage at least as large as the circuit high voltage (HV) when they are biased in the OFF state. That is, when the gate-source voltage VGS of any of the transistors is less than the transistor threshold voltage Vth, no substantial current flows through the transistor when the drain-source voltage VDS (i.e., the voltage at the drain relative to the source) is between 0V and HV. When biased in the ON state (i.e. with VGS greater than the transistor threshold voltage), the transistors conduct the load current, and therefore need to be capable of conducting sufficiently high current for the application in which the circuit is used.
As used herein, the term “blocking a voltage” refers to a transistor, device, or component being in a state for which significant current, such as current that is greater than 0.001 times the average operating current during regular ON-state conduction, is prevented from flowing through the transistor, device, or component when a voltage is applied across the transistor, device, or component. In other words, while a transistor, device, or component is blocking a voltage that is applied across it, the total current passing through the transistor, device, or component will not be greater than 0.001 times the average operating current during regular ON-state conduction.
While power conversion circuits with efficiencies exceeding 90% are fairly common, improvements in the transistor devices, circuit topologies, and/or methods of operation of power circuits are needed to further increase the efficiencies of these circuits.
In a first aspect, an electronic circuit is described. The circuit includes a switching device comprising a control terminal and first and second power terminals, and an inductive element having a first terminal electrically connected to the second power terminal of the switching device. The electronic circuit is configured such that in a first mode of operation, the control terminal of the switching device is biased off, current flows through the inductive element, and the switching device blocks a first voltage. In a second mode of operation, the control terminal of the switching device is biased off, and voltage blocked by the switching device decreases from the first voltage to a second voltage. In a third mode of operation, the control terminal of the switching device is biased on and the current flowing through the inductive element flows through the switching device. Additionally, the switching device is configured such that an output capacitance of the switching device while the first and second power terminals are at substantially the same voltage is less than 100 times the output capacitance of the switching device while the device is blocking at least 600V.
In a second aspect, another electronic circuit is described. The circuit includes a switching device comprising a control terminal and first and second power terminals, and an inductive element having a first terminal electrically connected to the second power terminal of the switching device. The electronic circuit is configured such that in a first mode of operation, the control terminal of the switching device is biased off, current flows through the inductive element, and the switching device blocks a first voltage. In a second mode of operation, the control terminal of the switching device is biased off and voltage blocked by the switching device decreases from the first voltage to a second voltage. In a third mode of operation, the control terminal of the switching device is biased on and the current flowing through the inductive element flows through the switching device. Furthermore, the switching device comprises a transistor which includes a conductive channel and lacks any internal p-n junctions in a path of the conductive channel.
In a third aspect, yet another electronic circuit is described. The circuit includes a switching device comprising a control terminal and first and second power terminals, and an inductive element having a first terminal electrically connected to the second power terminal of the switching device. The electronic circuit is configured such that in a first mode of operation, the control terminal of the switching device is biased off, current flows through the inductive element, and the switching device blocks a first voltage. In a second mode of operation, the control terminal of the switching device is biased off, and voltage blocked by the switching device decreases from the first voltage to a second voltage. In a third mode of operation, the control terminal of the switching device is biased on, and the current flowing through the inductive element flows through the switching device. Furthermore, the switching device comprises a transistor having a semiconductor material layer, a source, a gate, and a drain, and the source, gate, and drain are each on a first side of the semiconductor material layer.
In a fourth aspect, a boost-mode power converter circuit is described. The circuit includes a switching device comprising a control terminal and first and second power terminals, and an inductive element having a first terminal electrically connected to the second power terminal of the switching device. The power converter circuit is configured such that in operation, a voltage of the control terminal of the switching device is controlled by a pulsed-width modulated (PWM) voltage supply operating at a frequency. During a first mode of operation of the power converter circuit, the control terminal of the switching device is biased off, and the switching device blocks a first voltage, the first voltage being greater than a circuit input voltage. During a second mode of operation of the power converter circuit, the control terminal of the switching device is biased on, and current flowing through the inductive element flows through the switching device. Additionally, the circuit input voltage is 230V or less, an output voltage of the circuit is at least 400V, the frequency of the PWM voltage supply is greater than 500 kHz, and an efficiency of the power converter circuit is at least 99%.
In a fifth aspect a method of operating an electronic circuit is described. The electronic circuit includes a switching device and an inductive element, the switching device comprises a control terminal and first and second power terminals, and the inductive element has a first terminal electrically connected to the second power terminal of the switching device. The method includes the following steps. During a first time period, the control terminal of the switching device is biased off, causing the switching device to block a first voltage, the first voltage being at least 300V, wherein during the first time period a current flows through the inductive element. During a second time period, the control terminal of the switching device is biased off while voltage blocked by the switching device decreases from the first voltage to a second voltage, the second voltage being less than 200V. The control terminal of the switching device is switched on when voltage across the switching device is equal to the second voltage, causing the current flowing through the inductive element to also flow through the switching device. Furthermore, the switching device is configured such that the stored energy in the output capacitance of the switching device while the switching device is blocking 75V, multiplied by the on-resistance of the switching device at a temperature of 25° C., is less than 0.18 microjoules*ohms.
Circuits and methods described herein can include one or more of the following features. The switching device can comprise a III-Nitride transistor. The III-Nitride transistor can be a depletion-mode transistor, with the switching device further comprising an enhancement-mode transistor having a lower breakdown voltage than the III-nitride transistor, and a source electrode of the III-nitride transistor is electrically connected to a drain electrode of the enhancement-mode transistor. The switching device can comprise a transistor which includes a conductive channel and lacks any internal p-n junctions in a path of the conductive channel. The transistor can be free of p-type semiconductor material. The switching device can be configured such that a stored output capacitance energy of the switching device while the switching device is blocking 75V multiplied by an on-resistance of the switching device at a temperature of 25° C. is less than 0.18 microjoules*ohms. The first voltage can be substantially constant. The first voltage can be 400V or larger and the second voltage can be less than 100V. The circuit can be a power converter circuit. The switching device can be configured to have a breakdown voltage of at least 600V. The circuit can be configured such that in operation, a voltage across the switching device is less than 200V when the control terminal is switched off. The semiconductor material layer can include a III-Nitride channel layer and a III-Nitride barrier layer, wherein a compositional difference between the III-Nitride channel layer and the III-Nitride barrier layer causes a conductive channel to be induced in the III-Nitride channel layer.
Highly efficient power circuits, as well as methods of operating such circuits, are described. The details of one or more implementations of the invention are set forth in the accompanying drawings and description below. Other features and advantages of the invention will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements.
Described herein are electronic circuits, e.g., power conversion circuits, and methods of operating electronic circuits, which allow for improved performance as well as extremely high efficiencies. The circuits utilize high-voltage transistors which have reduced low-voltage output capacitances as compared to conventional high-voltage switching devices. Furthermore, the circuits are operated in a soft-switching mode which results in the transistors being switched off under near-zero voltage or low voltage conditions, which reduces electromagnetic interference (EMI) in the circuit. Hence, the effective capacitance being switched when the transistor is switched off is the low-voltage output capacitance. Utilizing transistors with lower low-voltage output capacitance results in reduced switching losses and higher efficiency.
As used herein, two or more contacts or other items such as conductive layers or components are said to be “electrically connected” if they are connected by a material which is sufficiently conducting to ensure that the electric potential at each of the contacts or other items is substantially the same or about the same regardless of bias conditions.
The switching device 12 includes power terminals 24 and 25, and control terminal 26. In some implementations, switching device 12 is a single transistor, such as a III-Nitride high electron mobility transistor (HEMT), while in other implementations it is an electronic component which combines a high-voltage depletion mode transistor and a low-voltage enhancement mode transistor in a cascode configuration, such that the electronic component operates substantially the same as a single high-voltage enhancement-mode transistor, as further described below. When switching device 12 is implemented as a single transistor, control terminal 26 is the gate terminal, and terminals 24 and 25 are the source and drain terminals, respectively. Although switching device 26 can be a depletion-mode device (normally on, threshold voltage Vth<0), the device is typically an enhancement mode device (normally off, threshold voltage Vth>0) in order to prevent accidental turn on, which may cause damage to the device or other circuit components. The voltage at control terminal 26, which is typically controlled or provided by a pulsed-width modulated (PWM) voltage control source, determines whether input current flows through the rectifying device 11 to the output terminal 22 or is redirected through switching device 12.
A first method of operating the circuit of
In the method of operation illustrated in
Alternative circuit configurations which make use of additional passive and/or active components, or alternative methods of operating the circuit of
A second method of operating the circuit of
Referring to
When the voltage at node 23 reaches its minimum value, which ideally would be about zero volts but is typically larger (for example, when Vout is about 400V, the minimum value of the voltage at node 23 during these oscillations may be between 50V and 100V), the control terminal 26 of the switching device 12 is switched ON, and the circuit switches into the mode of operation illustrated in
As illustrated in the circuit schematic of
As used herein, a “hybrid enhancement-mode electronic device or component”, or simply a “hybrid device or component”, is an electronic device or component formed of a depletion-mode transistor and a enhancement-mode transistor, where the depletion-mode transistor is capable of a higher operating and/or breakdown voltage as compared to the enhancement-mode transistor, and the hybrid device or component is configured to operate similarly to a single enhancement-mode transistor with a breakdown and/or operating voltage about as high as that of the depletion-mode transistor. That is, a hybrid enhancement-mode device or component includes at least 3 nodes having the following properties. When the first node (source node) and second node (gate node) are held at the same voltage, the hybrid enhancement-mode device or component can block a positive high voltage (i.e., a voltage larger than the maximum voltage that the enhancement-mode transistor is capable of blocking) applied to the third node (drain node) relative to the source node. When the gate node is held at a sufficiently positive voltage (i.e., greater than the threshold voltage of the enhancement-mode transistor) relative to the source node, current passes from the source node to the drain node or from the drain node to the source node when a sufficiently positive voltage is applied to the drain node relative to the source node. When the enhancement-mode transistor is a low-voltage device and the depletion-mode transistor is a high-voltage device, the hybrid component can operate similarly to a single high-voltage enhancement-mode transistor. The depletion-mode transistor can have a breakdown and/or maximum operating voltage that is at least two times, at least three times, at least five times, at least ten times, or at least twenty times that of the enhancement-mode transistor.
As used herein, the terms III-Nitride or III-N materials, layers, devices, structures, etc., refer to a material, layer, device, or structure comprised of a compound semiconductor material according to the stoichiometric formula AlxInyGazN, where x+y+z is about 1. III-Nitride materials can also include the group-III element Boron (B). In a III-Nitride or III-N device, such as a transistor or HEMT, the conductive channel can be partially or entirely contained within a III-N material layer.
As used herein, a “high-voltage switching device”, such as a high-voltage transistor, is an electronic device which is optimized for high-voltage switching applications. That is, when the transistor is off, it is capable of blocking high voltages, such as about 300V or higher, about 600V or higher, about 1200V or higher, or about 1700V or higher, and when the transistor is on, it has a sufficiently low on-resistance (RON) for the application in which it is used, i.e., it experiences sufficiently low conduction loss when a substantial current passes through the device. A high-voltage device can at least be capable of blocking a voltage equal to the high-voltage supply or the maximum voltage in the circuit for which it is used. A high-voltage device may be capable of blocking 300V, 600V, 1200V, 1700V, or other suitable blocking voltage required by the application. In other words, a high-voltage device can block any voltage between 0V and at least Vmax, where Vmax is the maximum voltage that could be supplied by the circuit or power supply. In some implementations, a high-voltage device can block any voltage between 0V and at least 2*Vmax. As used herein, a “low-voltage device”, such as a low-voltage transistor, is an electronic device which is capable of blocking low voltages, such as between 0V and Vlow (where Vlow is less than Vmax), but is not capable of blocking voltages higher than Vlow. In some implementations, Vlow is equal to about |Vth|, greater than |Vth|, about 2*|Vth|, about 3*|Vth|, or between about |Vth| and 3*|Vth|, where |Vth| is the absolute value of the threshold voltage of a high-voltage transistor, such as a high-voltage-depletion mode transistor, contained within a hybrid component, such as that illustrated in
A cross-sectional schematic view of an example III-Nitride HEMT which can be utilized for the high-voltage depletion-mode transistor 33 in
In the device of
Two boost-converter circuits, designed as shown in
After subsequent investigation, the reduction in loss for the circuit containing the hybrid device, as compared to that containing the CoolMOS, was found to be a result of the reduced low-voltage output capacitance (and corresponding low-voltage capacitive energy storage) of the hybrid device, as compared to that in the CoolMOS transistor. Plots of the output capacitance Coss and capacitive stored energy as a function of drain-source voltage are shown in
The reduced low-voltage output capacitance in the hybrid component, as compared to that of the CoolMOS transistor, results from structural differences between the CoolMOS transistor and the III-Nitride high-voltage transistor utilized in the hybrid device. As described earlier, the III-Nitride transistor is a lateral device, having its source and drain electrodes on the same side of the semiconductor material structure. In contrast, the CoolMOS transistor, like other typical high-voltage transistors, is a vertical device, having the source on an opposite side of the semiconductor material from the drain. As a result, the CoolMOS transistor tends to have a higher output capacitance as compared to the III-Nitride transistor. Furthermore, the CoolMOS transistor, which is a type of device known as a silicon super junction device, utilizes a large effective area p-n junction in the path of the device channel in the drift region of the drain (i.e., the region of the semiconductor material between the gate and the drain), which enables a high doping density and therefore a higher carrier density, while at the same time allowing the device to achieve the desired high voltage OFF-state operation. These p-n junctions are substantially depleted under high voltage operating conditions, and therefore do not substantially increase the device output capacitance at high voltages. However, at lower voltages, for which the depletion regions in the p-n junctions are much narrower, the additional output capacitance resulting from the inclusion of these p-n junctions is substantial. The III-N transistor used in the hybrid device does not include a p-n junction in the path of the channel between the gate and the drain, and in the implementation shown in
A number of advantages of the hybrid device, as compared to the CoolMOS transistor, for the soft-switching method of operation of the circuit of
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the techniques and devices described herein. For example, a high-voltage enhancement-mode III-Nitride transistor, which can be formed as a lateral device, can be used in place of the hybrid device for switching device 12. Because a high-voltage enhancement-mode III-Nitride transistor can be formed as a lateral device and also lacks any p-n junctions along the path of current flow, it is expected to provide the same or similar advantages to those described for the hybrid device. Accordingly, other implementations are within the scope of the following claims.
This application claims the benefit and priority of U.S. Provisional Application Ser. No. 61/672,723, filed Jul. 17, 2012, the entire contents of which is hereby incorporated by reference.
Number | Date | Country | |
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61672723 | Jul 2012 | US |