The present application relates to microelectromechanical systems (MEMS) resonant accelerometers.
Some MEMS accelerometers include a proof mass configured to move in response to acceleration. The extent to which the proof mass moves provides an indication as to the magnitude of the acceleration. Some MEMS accelerometers use capacitive sensors to detect the amplitude of the proof mass' motion.
According to one aspect of the present application, a microelectromechanical system (MEMS) resonant accelerometer is described. The MEMS resonant accelerometer may comprise a first teeter-totter proof mass coupled to a substrate through a first anchor at a first anchor location, the first teeter-totter proof mass having first and second mass portions disposed on opposite sides of the first anchor location, wherein the first mass portion is heavier than the second mass portion, a second teeter-totter proof mass coupled to the substrate through a second anchor at a second anchor location, the second teeter-totter proof mass having first and second mass portions disposed on opposite sides of the second anchor location, wherein the first mass portion is heavier than the second mass portion, a first sense electrode and a first drive electrode disposed between a common mass portion of the first teeter-totter proof mass and the substrate, and a second sense electrode and a second drive electrode disposed between a common mass portion of the second teeter-totter proof mass and the substrate.
According to another aspect of the present application, a microelectromechanical system (MEMS) resonant accelerometer is provided. The MEMS resonant accelerometer may comprise a pair of teeter-totter proof masses coupled to a substrate via respective anchors, each one of the anchors being offset with respect to a center of mass of the respective teeter-totter proof mass, wherein each of the anchors separates the respective teeter-totter proof mass into a first mass portion and a second mass portion, wherein the first mass portion is heavier than the second mass portion, a first sense electrode and a first drive electrode disposed between the first mass portion of a first teeter-totter proof mass of the pair of teeter-totter proof masses and the substrate, and a second sense electrode and a second drive electrode disposed between the second mass portion of a second teeter-totter proof mass of the pair of teeter-totter proof masses and the substrate.
According to yet another aspect of the present application, a method for sensing accelerations using a MEMS resonant accelerometer is provided. The method may comprise causing a first teeter-totter proof mass coupled to a substrate via a first anchor disposed at a first anchor location offset from a center of mass of the first teeter-totter proof mass and comprising first and second mass portions disposed on opposite sides of the first anchor location to resonate out-of-plane by applying a first drive signal to a first drive electrode disposed between a first mass portion of the first teeter-totter proof mass and the substrate, causing a second teeter-totter proof mass coupled to the substrate via a second anchor disposed at a second anchor location offset from a center of mass of the second teeter-totter proof mass and comprising first and second mass portions disposed on opposite sides of the second anchor location to resonate out-of-plane by applying a second drive signal to a second drive electrode disposed between a second mass portion of the second teeter-totter proof mass and the substrate, sensing motion of the first teeter-totter proof mass by sensing a first sense signal produced by a first sense electrode disposed between the first mass portion of the first teeter-totter proof mass and the substrate, and sensing motion of the second teeter-totter proof mass by sensing a second sense signal produced by a second sense electrode disposed between the second mass portion of the second teeter-totter proof mass and the substrate.
Various aspects and embodiments of the application will be described with reference to the following figures. It should be appreciated that the figures are not necessarily drawn to scale. Items appearing in multiple figures are indicated by the same reference number in all the figures in which they appear.
Applicant has appreciated that the sensitivity of MEMS resonant accelerometers to out-of-plane accelerations may be improved by combining the accelerometer's proof mass and the resonator into a single mass. MEMS resonant accelerometers are active accelerometers that are driven to resonate at a certain frequency. When the MEMS accelerometer experiences an acceleration, a frequency shift arises with respect to the frequency of the driving signal. The magnitude of the acceleration can be inferred from the frequency shift.
Some MEMS resonant accelerometers include a resonator that oscillates when driven, and a proof mass that moves in response to acceleration. The resonator and the proof mass are formed using separate masses, which allows MEMS designers to independently optimize the design of the two. Applicant has appreciated, however, that having separate masses may undesirably cause the MEMS resonant accelerometer to be overly sensitive to noise (e.g., Brownian noise), due to the presence of the additional mass.
Thus, some embodiments of the present application are directed to MEMS resonant accelerometers in which the resonator and the proof mass share, or are formed of, a single mass (or body). Such a single mass resonates when driven with a driving signal, and is allowed to move in response to accelerations. The frequency at which the single mass oscillates in response to acceleration may be detected using suitable detectors, thus providing a measure of the magnitude of the acceleration. Furthermore, some embodiments are directed to MEMS resonant accelerometers configured to operate differentially, in which a pair of masses is provided, with each of the masses being used as a resonator and a proof mass.
Single mass MEMS resonant accelerometers of the types described herein may be particularly advantageous when used in connection with MEMS processes having small proof mass/substrate separations (e.g., less than 1 μm). In these cases, the sensitivity to acceleration of conventional MEMS resonant accelerometers is substantially impaired, since the sensitivity of such devices decreases with the separation of the proof mass from the substrate. Nonetheless, the separation between the proof mass and the substrate is often a fixed parameter that is dictated by the MEMS fabrication process being used. As such, MEMS designers are often constrained to use the separation provided by the fabrication process, even if such a separation does not suit their needs. Detecting acceleration by using single mass MEMS resonant accelerometers of the types described herein may improve sensitivity to acceleration in spite of the small proof mass/substrate separation. This is due to the fact that, compared to conventional designs, the MEMS resonant accelerometers of the types described herein are less sensitive to noise.
Applicant has further appreciated that MEMS resonant accelerometers having separate masses for the proof mass and for the resonator may occupy a substantial amount of space on a substrate. By combining the proof mass and the resonator as described herein, the space occupied by the accelerometer may be decreased, thus freeing space for other components on the same substrate.
The aspects and embodiments described above, as well as additional aspects and embodiments, are described further below. These aspects and/or embodiments may be used individually, all together, or in any combination of two or more, as the application is not limited in this respect.
Proof masses 102 and 104 may be connected to an underlying substrate 101 (shown in
Referring back to
Mass portions 112 and 114 may have different weights. The illustrated embodiment shows, for example, mass portion 112 having a larger surface than that of mass portion 114 (the length L1 of mass portion 112 being greater than the length L2 of mass portion 114, at least in some embodiments). As a result, mass portion 112 is heavier than mass portion 114. Similarly, first mass portion 116 may be heavier than second mass portion 118 (the length L3 of mass portion 116 being greater than the length L4 of mass portion 118, at least in some embodiments). In some embodiments, proof masses 102 and 104 may comprise mass portions 115 and 117, respectively, although not all embodiments include such mass portions. Mass portions 115 and 117 may extend, in opposite directions, along the y-axis. For example, proof masses 102 and 104 may be L-shaped. In this way, additional surface may be included, thus increasing the sensitivity to accelerations, without substantially increasing space usage on the substrate. In some embodiments, the proof masses are arranged such that mass portion 112 is proximate to mass portion 118 and mass portion 114 is proximate to mass portion 116. Of course, other arrangements are also possible.
In some embodiments, mass portions 112 and 114, and mass portions 116 and 118 may be continuously solid; that is, they may comprise solid, uninterrupted portions of material within the boundaries of the mass portion (except for the removed portions 107 around the anchors as shown in
In some embodiments, the proof masses 102 and 104 may lack structures, such as movable frames, configured to move independently from the proof masses. As used herein, the term “frame” is used to indicate any mass enclosing at least one of the proof masses 102 and 104 in the xy-plane. Of course, MEMS accelerometers of the types described herein may comprise fixed frames enclosing proof masses 102 and 104. One example of a fixed frame is a portion of substrate in which a cavity is formed such that the proof masses are positioned in the cavity.
Proof masses 102 and 104 may be made of a conductor and/or semiconductor material, such as single-crystal silicon or polycrystalline silicon. Drive electrodes 120 and 126 may be disposed on substrate 101, and may form a pair of drive capacitors with proof masses 102 and 104, respectively. As illustrated in
Sense electrodes 122 and 124 may form a pair of sense capacitors with proof masses 102 and 104, respectively. When proof masses 102 and 104 move out-of-plane, the sense capacitors experience a variation in capacitance, due to a change in the separation between the proof mass and the sense electrodes. As such, the sense capacitors may detect motion of the proof masses (whether this motion is caused by accelerations experienced by the proof mass, by drive signals, or by other reasons). In some embodiments, sense circuitry 152, which is coupled to sense electrodes 120 and 122, may be configured to detect the frequenc(ies) with which proof masses 102 and 104 oscillate, based on the signals obtained from the sense capacitors.
First, a case in which no accelerations along the z-axis are present is considered. This case is illustrated schematically in the example of
Second, a case in which MEMS resonant accelerometer 100 experiences an acceleration az directed along the z-axis is considered. This case is illustrated schematically in the example of
Finally, a case in which a drive signal and a z-axis acceleration are present is considered. This case is illustrated schematically in the example of
According to one aspect of the present application, differential signals may be generated in response to accelerations parallel to the z-axis. Compared to single-ended signals, differential signals may be more immune to common mode signals, such as undesired signals caused by deformations of the substrate due to stress. To generate differential signals, in some embodiments, sense electrode 122 may be positioned in proximity to mass portion 114 (e.g., such that mass portion 114 and sense electrode 122 spatially overlap, at least in part, in the xy-plane while being separated along the z-axis), and sense electrode 124 may be positioned in proximity to mass portion 116. This configuration is illustrated in
In one example, assuming that the frequency of the driving signal is f, the frequency of the signal sensed by sense electrode 122 in the presence of a z-axis acceleration may be f1=f+Δf1 and the frequency of the signal sensed by sense electrode 124 may be f2=f−Δf2. Sense circuitry 152 may be configured to compute f1-f2, thus obtaining Δf1+Δf2. The magnitude of the acceleration may be inferred from Δf1+ΔM2. Being a differential detection, common mode signals captured by both sense electrodes 122 and 124 (such as signals caused by deformations of the substrate due to stress) may be rejected (or at least limited). In some embodiments, the sense electrodes may be positioned such that, in the presence of z-axis accelerations, Δf1=Δf2=Δf. In these embodiments, f1-f2=2Δf.
As seen in
In some embodiments, the sense electrodes are positioned such that one sense electrode is proximate the heavy mass portion of a proof mass and the other sense electrode is proximate the light mass portion of the other proof mass. For example,
In the embodiment illustrated in
In the embodiments described in connection with
In some embodiments, hinge 202 may connect proof mass 102 to raised portion 212 and hinge 204 may connect proof mass 102 to anchor 214. Similarly, hinge 208 may connect proof mass 104 to raised portion 212 and hinge 206 may connect proof mass 104 to anchor 214 (or alternatively, to a separate anchor). In other embodiments, hinges 204 and 206 are connected to a raised portion of the substrate (e.g., a raised portion formed in the opening 210). The hinges may allow motion of the proof masses out of the xy-plane in response to drive signals and to z-axis accelerations. Accordingly, MEMS resonant accelerometer 200 may operate in the same manner described in connection with MEMS resonant accelerometer 100.
As described above, drive circuitry 150 may be configured to provide drive signals to the drive capacitors and sense circuitry 152 may be configured to detect signals provided by the sense capacitors, and to detect variations in resonant frequency with respect to the frequency of the drive signals. A non-limiting implementation of drive circuitry 150 and sense circuitry 152 is shown in
Sense circuit 302 may be coupled to sense electrode 122 and sense circuit 304 may be coupled to sense electrode 124. Sense circuits 302 and 304 may collectively serve as sense circuitry 152. Drive circuit 322 may be coupled to drive electrode 120 and drive circuit 324 may be coupled to drive electrode 126. Drive circuits 322 and 324 may collectively serve as drive circuitry 150. Sense circuits 302 and 304 may be configured to receive signals generated in response to motion of the proof masses, and to obtain the frequencies at which the signals resonate. As described above, the frequencies at which these signals resonate may be different, depending on the magnitude of the acceleration experienced by the proof masses, from the resonant frequency of the drive signals. In some embodiments, sense circuits 302 and 304 may each comprise a phase-locked loop (PLL). The PLLs may be configured to lock to the frequencies at which the received signals resonate, and to output values representative of these frequencies.
Differential frequency circuit 306 may be configured to combine the frequencies obtained with sense circuits 306. This may be performed in the analog and/or the digital domain. As such, sense circuits 302 and 304 may comprise analog-to-digital converters in some embodiments. In some embodiments, differential frequency circuit 306 subtracts the frequency obtained with sense circuit 302 from the frequency obtained with sense circuit 304 (or vice versa), thus obtaining a differential representation of the acceleration experienced by the MEMS resonant accelerometer. The result of this operation may be, for example, Δf1+Δf2 or 2Δf. Processing unit 308 may infer the magnitude of the acceleration based on such a differential representation. For example, processing unit 308 may include a memory loaded with a look-up-table (LUT) mapping acceleration magnitude to Δf1+Δf2 (or 2Δf). The LUT may be generated, for example, using a calibration procedure.
In some embodiments, the proof masses may be driven based on the frequencies sensed by the sense circuits. As such, feedback loop circuits may be provided. In the example of
MEMS resonant accelerometers of the type described herein may be used in connection with other electrical components to form electronic systems. An example of such an electronic system is depicted in
System 400 may comprise MEMS resonant accelerometer 402, drive circuitry 150, sense circuitry 152, I/O interface 408, and power unit 404. MEMS resonant accelerometer 402 may be implemented using any one of the embodiments described above. Drive circuitry 150 and sense circuitry 152 have been described above.
System 400 may periodically transmit, via wired connections or wirelessly, signals representative of sensed accelerations to an external monitoring system, such as a computer, a smartphone, a tablet, a smartwatch, smartglasses, or any other suitable receiving device. I/O interface 408 may be configured to transmit and/or receive data via Wi-Fi, Bluetooth, Bluetooth Low Energy (BLE), Zigbee, Thread, ANT, ANT+, IEEE 802.15.4, IEEE 802.11.ah, or any other suitable wireless communication protocol. Alternatively, or additionally, I/O interface 408 may be configured to transmit and/or receive data using proprietary connectivity protocols. I/O interface 408 may comprise one or more antennas, such as a microstrip antenna. In some embodiments, I/O interface 408 may be connected to a cable, and may be configured to transmit and/or receive signals through the cable.
System 400 may be powered using power unit 404. Power unit may be configured to power drive circuitry 150, sense circuitry 152, and I/O interface 408, or just a subset of these. In some embodiments, power unit 404 may comprise one or more batteries. System 400 may, in at least some embodiments, consume sufficiently little power to allow for its operation for extended periods based solely on battery power. The battery or batteries may be rechargeable in some embodiments. Power unit 404 may comprise one or more lithium-ion batteries, lithium polymer (LiPo) batteries, super-capacitor-based batteries, alkaline batteries, aluminum-ion batteries, mercury batteries, dry-cell batteries, zinc-carbon batteries, nickel-cadmium batteries, graphene batteries or any other suitable type of battery. In some embodiments, power unit 404 may comprise circuitry to convert AC power to DC power. For example, power unit 404 may receive AC power from a power source external to system 400, such as via I/O interface 408, and may provide DC power to some or all the components of system 400. In such instances, power unit 404 may comprise a rectifier, a voltage regulator, a DC-DC converter, or any other suitable apparatus for power conversion.
Power unit 404 may comprise energy harvesting components and/or energy storage components, in some embodiments. Energy may be harvested from the surrounding environment and stored for powering the system 400 when needed, which may include periodic, random, or continuous powering. The type of energy harvesting components implemented may be selected based on the anticipated environment of the system 400, for example based on the expected magnitude and frequency of motion the system 400 is likely to experience, the amount of stress the system is likely to experience, the amount of light exposure the system is likely to experience, and/or the temperature(s) to which the system is likely to be exposed, among other possible considerations. Examples of suitable energy harvesting technologies include thermoelectric energy harvesting, magnetic vibrational harvesting, electrical overstress harvesting, photovoltaic harvesting, radio frequency harvesting, and kinetic energy harvesting. The energy storage components may comprise supercapacitors in some embodiments.
In some embodiments, system 400 may comprise one or more other MEMS devices, such as gyroscopes, resonators, and/or other types of accelerometers. The MEMS devices may be used collectively to analyze the overall behavior of a person or an object, on which system 400 is disposed.
One representative application of system 400 is in health monitoring devices, as depicted in
Aspects of the present application may provide one or more benefits, some of which have been previously described. Now described are some non-limiting examples of such benefits. It should be appreciated that not all aspects and embodiments necessarily provide all of the benefits now described. Further, it should be appreciated that aspects of the present application may provide additional benefits to those now described.
Aspects of the present application provide MEMS resonant accelerometers having increased sensitivity to accelerations. This may be particularly beneficial in applications that call for the ability to detect weak accelerations. Aspects of the present application provide MEMS resonant accelerometers, that, compared to conventional MEMS resonant accelerometers, have a reduced space usage, thus making them more compact and cost efficient.