This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2023-044775, filed Mar. 20, 2023, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to an electron microscope and a crystal evaluation method.
In the development of semiconductor devices, it is important to analyze the crystallinity in a minute area. As a device for analyzing the crystallinity in a minute area, an electron microscope including an EBSD detector is known.
At least one embodiment provides an electron microscope and a crystal evaluation method capable of efficiently and accurately analyzing crystallinity.
In general, according to at least one embodiment, there is provided an electron microscope that includes an electron beam irradiation unit (electron beam irradiation source) that irradiates an irradiation area of a surface of a subject with an electron beam, and a subject holding unit (subject holder) that has a subject installation surface on which the subject is placed. In addition, the electron microscope of the present embodiment includes a first detection unit (first detector) that detects secondary electrons emitted from the subject by irradiation with the electron beam, and a second detection unit (second detector) that detects an electron backscatter diffraction pattern generated from the subject by irradiation with the electron beam. Furthermore, the electron microscope of the present embodiment includes a control analysis unit (control analyzer), and the control analysis unit includes operation control unit (operation controller or control circuit) that controls an operation of the subject holding unit, and a structure analysis unit (structure analyzer) that analyzes a crystal structure of the subject based on the electron backscatter diffraction pattern. A processor as programmed (programming that may be stored in one or more memories) can be configured to function as the control analysis unit or any of its components.
The subject holding unit is rotatable around an axis parallel to a direction of irradiation with the electron beam and is configured such that the subject installation surface is inclinable with respect to a plane perpendicular to the direction of irradiation with the electron beam. The structure analysis unit has a crystallinity evaluation unit that calculates a degree of similarity between the electron backscatter diffraction pattern and a crystal orientation based on a known crystal structure. The operation control unit controls a rotation operation and/or an inclination operation of the subject holding unit based on the degree of similarity.
Hereinafter, embodiments will be described with reference to the accompanying drawings.
The electron beam irradiation unit 11 generates an electron beam. Then, the electron beam irradiation unit 11 irradiates a subject 21 with the generated electrons. The electron beam irradiation unit 11 includes, for example, an electron source, a lens unit, and a scanning deflector. The electron source generates electrons. The electron source is, for example, an electron gun that accelerates electrons emitted from a cathode at an anode to emit an electron beam. The lens unit forms an electron probe (converged electron beam) by narrowing the electron beam emitted from the electron source. The lens unit can control the diameter of the electron probe and the probe current (irradiation current amount). The scanning deflector deflects the electron probe formed by the lens unit and moves the irradiation position on the subject 21. That is, the scanning deflector is used for scanning the subject 21 with the electron probe. In
The subject stage 12 includes a subject holding unit (or holder) 121, a support unit 122, and a base 123. The subject holding unit 121 has a subject installation surface 121a. The subject (object) 21 is placed on the subject installation surface 121a. Two directions orthogonal to each other in a plane parallel to the subject installation surface 121a are referred to as an x direction and a y direction, respectively, and a direction perpendicular to the subject installation surface 121a is referred to as a z direction. The subject stage 12 can move in the X direction, the Y direction, and the Z direction. In addition, the subject holding unit 121 can perform a rotation operation around a rotation axis R extending in the Z direction. Further, the subject holding unit 121 can also perform an inclination operation around an inclination axis T. The inclination axis T extends parallel to the XY plane and parallel to the subject installation surface 121a (xy plane). For example, in
The angle at which the subject holding unit 121 is rotationally moved from the initial state by the rotational operation is referred to as a rotation angle θr. For example, a state in which the subject installation surface 121a is installed parallel to the Y-axis is referred to as an initial state. In addition, the angle formed by the XY plane and the subject installation surface 121a (xy plane) is referred to as an inclination angle θt. For example, in the subject holding unit 121 shown in
The first detection unit 14 detects the secondary electrons emitted from the subject 21 by irradiation with an electron beam. The subject 21 is scanned with an electron probe, and the secondary electrons emitted from the subject 21 are detected by the first detection unit 14, whereby an SEM image (secondary electron image) can be obtained.
The second detection unit 15 is an electron backscatter diffraction (EBSD) detector. The EBSD detector can detect an electron backscatter diffraction pattern generated from the subject 21 by irradiation with an electron beam. Hereinafter, the electron backscatter diffraction pattern detected by the second detection unit 15 is referred to as an EBSD image.
Generally, the electrons incident on a crystalline sample cause Bragg reflection (elastic scattering) after being subjected to inelastic scattering due to thermal vibration of atoms in the sample. As a result, the Kikuchi pattern is generated. The traveling direction of the electrons that have been subjected to inelastic scattering is distributed over a wide angle. Therefore, at the Bragg reflection position, a pair of a bright line and a dark line is generated by the reflection of the front surface and the rear surface of a certain crystal face. This pair of a bright line and a dark line is referred to as a Kikuchi line. The Kikuchi pattern is a pattern in which the real lattice of a crystal is projected, and the crystal orientation of a sample can be analyzed by performing crystal orientation indexing on the Kikuchi pattern. The EBSD image detected by the second detection unit 15 represents the Kikuchi pattern in the electronic probe irradiation area of the subject 21.
The control analysis unit 16 includes an SEM control unit 161 and an EBSD analysis unit 162. The SEM control unit 161 includes a beam irradiation control unit 161A, an R and T control unit 161B, and an X, Y, and Z control unit 161C.
The beam irradiation control unit 161A controls the operation of the electron beam irradiation unit 11. For example, the beam irradiation control unit 161A controls the acceleration voltage of the electron, the diameter of the electron probe, the probe current amount, and the deflection state of the electron probe. The position and size of the irradiation area (hereinafter, referred to as a spot) of the electron probe in the subject 21 are set by controlling the electron beam irradiation unit 11. The R and T control unit 161B controls the rotation operation of the subject holding unit 121 such that the rotation angle θr of the subject holding unit 121 is a set angle. In addition, the R and T control unit 161B controls the inclination operation of the subject holding unit 121 such that the inclination angle θt of the subject installation surface 121a is a set angle. The X, Y, and Z control unit 161C controls the position of the subject holding unit 121. By moving the subject holding unit 121 in the X direction and/or the Y direction, an area (hereinafter, referred to as a small area) on the surface (xy plane) of the subject 21, which can be irradiated with the electron probe, can be moved.
The EBSD analysis unit 162 includes an MAD value calculation unit 162A, a grain size analysis unit 162B, and an orientation analysis unit 162C. The MAD value calculation unit 162A calculates the degree of similarity between the EBSD image detected by the second detection unit 15 and the theoretical Kikuchi pattern (hereinafter, referred to as a reflector) obtained from the known crystal structure. For example, the degree of similarity is calculated by the mean angular deviation (MAD) value, which is the average angular difference between the Kikuchi lines appearing in the EBSD image detected by the second detection unit 15 and the Kikuchi lines of the reflector. It can be said that the smaller the MAD value, the higher the degree of coincidence between the crystal orientation of the spot at which the EBSD image is acquired and the crystal orientation of the reflector. In the electron microscope of at least one embodiment, when the MAD value calculated by the MAD value calculation unit 162A is greater than a preset threshold value (for example, 0.5), it is determined that the EBSD image is not suitable for the evaluation of the crystallinity. The grain size analysis unit 162B detects the crystal grains present in the subject 21 and calculates the grain size of the detected crystal grains. For example, a set of continuous spots having the same crystal orientation is detected as a crystal grain. The orientation analysis unit 162C analyzes the orientation of the crystal grain.
The control analysis unit 16 may be incorporated in a computer having a central processing unit (CPU), a RAM, and a ROM. Each operation in the control analysis unit 16 may be performed in software by storing the operation in the control analysis unit 16 in advance in the memory as a program and executing the program in the CPU.
The electron microscope of the above-described embodiment can be used, for example, for the analysis of the grain size and the orientation of the crystal in a film or the like formed in the manufacturing process of a semiconductor device, such as a three-dimensional structure NAND memory.
Each memory hole MH in one string unit is connected to bit lines BL0, BL1, . . . (hereinafter, referred to as bit lines BL when there is no need to distinguish the bit lines BL0, BL1, . . . ) via a contact plug 339. In addition, on the left side of
As shown in
A plurality of NAND strings are formed on the source line 330. That is, the select gate line SGS, the plurality of word lines WL, and the plurality of select gate lines SGD are stacked on the source line 330 with an insulating film interposed therebetween. The memory hole MH reaching the source line 330 through the select gate line SGD, the word line WL, and the select gate line SGS is formed. On the side surface of the memory hole MH, an ONO film 336 configured with a block insulating film, a charge accumulation film (charge retention area), and a gate insulating film is formed, and a conductor column 335 is further embedded in the memory hole MH. The conductor column 335 is made of polysilicon, for example, and functions as an area where a channel is formed during the operation of the memory cell transistors and the select gate transistors provided in the NAND string.
The electron microscope of the embodiment can be used, for example, for the analysis of the grain size and the orientation of the crystal in a film (a polycrystalline silicon film, a metal film, a metal silicide film, or the like) that configures the select gate lines SGD and SGS, the word line WL, or the like, or a metal film that configures the bit line BL or the like.
Next, a small area and a spot set in the subject 21 will be described.
Next, a crystal evaluation method in the embodiment will be described.
First, the position (x, y, z) of the small area 210 from which the SEM image is acquired is initially set (S1). For example, as shown in
Subsequently, the spot 211 set in S4 is irradiated with an electron probe to acquire an EBSD image, and the MAD value is calculated (S5). When there is a position at which the EBSD image is not acquired, in the small area 210 in which the SEM image is acquired in S2 (S6, NO), the process proceeds to S7. In S7, the position of the spot 211 is moved to a position where the EBSD image is not acquired. For example, the position of the spot 211 is moved in the scanning order of the electron probe when the SEM image of S2 is acquired. After the position of the spot 211 is moved, the process returns to S5, and the EBSD image is acquired and the MAD value is calculated.
Meanwhile, in the small area 210 from which the SEM image is acquired in S2, when the EBSD image is acquired and the calculation of the MAD value is completed for all positions to be irradiated with the electron probe (S6, YES), the process proceeds to S8. In S8, it is determined whether there is a position at which the MAD value satisfies the set reference among all the positions in the small area 210. For example, when the MAD value is equal to or less than a set threshold value (for example, 0.5), the position is determined to satisfy the reference. The position that satisfies the reference is suitable for evaluating the crystallinity because the degree of coincidence between the crystal orientation of the spot at which the EBSD image is acquired and the crystal orientation of the reflector is high.
As shown in
Meanwhile, as shown in
Even in an area having crystallinity, the detection intensity of the Kikuchi line varies depending on the incident direction or the incident angle of the electron probe. That is, as shown in
With respect to the small area 210, when there are the rotation angle θr and the inclination angle θt for which a series of measurements from the acquisition of the EBSD image to the calculation of the MAD value are not completed (S11, NO), the process proceeds to S12, and the rotation angle θr and the inclination angle θt are changed. In the changed state, a series of procedures from S4 to S8 are executed to search whether there is an area having crystallinity in the small area 210. Meanwhile, with respect to the small area 210, when a series of measurements from the acquisition of the EBSD image to the calculation of the MAD value are completed for all the rotation angles θr and the inclination angles θt (S11, YES), the process proceeds to S13, and it is determined whether a series of measurements from the acquisition of the EBSD image to the calculation of the MAD value are completed for the entire area of the subject 21.
When there is an unmeasured area (S13, NO), the position of the small area 210 is changed such that the unmeasured area is provided in the small area 210 (S14). A series of procedures from S2 to S11 are executed for the small area 210 after the position is changed to search whether there is an area having crystallinity in the small area 210. Meanwhile, when the measurement of the entire area of the subject 21 is completed (S13, YES), it is output that there is no area suitable for the evaluation of the crystallinity in the subject 21 (S15), and the series of measurement procedures are completed.
As described above, according to the present embodiment, the EBSD image of each spot is acquired while moving the position of the spot on the subject 21. The MAD value of each EBSD image is calculated to determine an area suitable for the evaluation of the crystallinity, and the grain size and the orientation are analyzed. When there is no area in which the MAD value is smaller than the reference value, the rotation angle and the inclination angle of the subject holding unit 121 are changed, and an area suitable for the evaluation of the crystallinity is searched while changing the incident angle and the incident direction of the electron probe. As a result, it is possible to provide an electron microscope and a crystal evaluation method capable of preventing the overlooking of an area having crystallinity and capable of efficiently and accurately analyzing the crystallinity.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosure. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.
Number | Date | Country | Kind |
---|---|---|---|
2023-044775 | Mar 2023 | JP | national |