This application claims the priority benefit of French Application for Patent No. 2302693, filed on Mar. 22, 2023, the content of which is hereby incorporated by reference in its entirety to the maximum extent allowable by law.
The present disclosure generally concerns electronic devices and, in particular, devices comprising an integrated circuit chip bonded and electrically connected to a support.
Many devices comprise supports having one or a plurality of integrated circuit chips located thereon. A plurality of chips is, for example, located on each support, the support enabling to form electric connections between the different chips. Each chip is thus electrically connected to the support on which it is located. Such bonds are performed by wires (wire-bond).
However, the use of unshielded wires causes phenomena of crosstalk and of loss of integrity of the signals.
There exists a need for devices comprising a chip on a support where the electric bond between the chip and the support causes less interferences and losses.
An embodiment provides a device comprising an integrated circuit chip bonded to a support, the chip comprising a first connection pad and two second connection pads, the support comprising a third connection pad and two fourth connection pads, the device comprising a stack comprising first, second, and third conductive layers and insulating layers, the first, second, and third conductive layers being separated from one another by the insulating layers, the second conductive layer being located between the first and third conductive layers, the first and third conductive layers coupling together the second and fourth pads, the second conductive layer coupling the first and third pads.
Another embodiment provides a method of manufacturing a device comprising an integrated circuit chip bonded to a support, the chip comprising a first connection pad and two second connection pads, the support comprising a third connection pad and two fourth connection pads, the method comprising the manufacturing of a stack comprising first, second, and third conductive layers and insulating layers, the first, second, and third conductive layers being separated from one another by the insulating layers, the second conductive layer being located between the first and third conductive layers, the first and third conductive layers coupling together the second and fourth pads, the second layer coupling the first and third pads.
According to an embodiment, the first and third pads are configured to receive a data signal and the second and third pads are configured to receive a reference voltage.
According to an embodiment, the reference voltage is the ground.
According to an embodiment, the plane comprising the first and third pads is located between the plane comprising one of the second pads and one of the fourth pads and a plane comprising the other second pad and the other fourth pad.
According to an embodiment, the third pad is more distant from the chip than the fourth pads.
According to an embodiment, the bottom layer of the stack is one of the fourth insulating layers.
According to an embodiment, the insulating layer located between the first and second conductive layers comprises portions not covered with the second conductive layer and the insulating layer located between the second and third conductive layers, each of said portions being at least partially covered with the third conductive layer.
According to an embodiment, the first, second, and third conductive layers are made of gold or of copper.
According to an embodiment, the top layer of the stack is one of the insulating layers.
According to an embodiment, the first and second pads are located on an upper surface of the chip and the third and fourth pads are located on an upper surface of the support.
According to an embodiment, the stack extends over a lateral surface of the chip.
According to an embodiment, the stack is formed by an additive manufacturing method.
According to an embodiment, the additive manufacturing method is one among droplet jetting or fused deposition modeling.
The foregoing features and advantages, as well as others, will be described in detail in the rest of the disclosure of specific embodiments given by way of illustration and not limitation with reference to the accompanying drawings, in which:
Like features have been designated by like references in the various figures. In particular, the structural and/or functional features that are common among the various embodiments may have the same references and may dispose identical structural, dimensional and material properties.
For the sake of clarity, only the steps and elements that are useful for the understanding of the described embodiments have been illustrated and described in detail.
Unless indicated otherwise, when reference is made to two elements connected together, this signifies a direct connection without any intermediate elements other than conductors, and when reference is made to two elements coupled together, this signifies that these two elements can be connected or they can be coupled via one or more other elements.
In the following description, when reference is made to terms qualifying absolute positions, such as terms “front”, “back”, “top”, “bottom”, “left”, “right”, etc., or relative positions, such as terms “above”, “under”, “upper”, “lower”, etc., or to terms qualifying directions, such as terms “horizontal”, “vertical”, etc., it is referred, unless specified otherwise, to the orientation of the drawings.
Unless specified otherwise, the expressions “about”, “approximately”, “substantially”, and “in the order of” signify plus or minus 10%, preferably of plus or minus 5%.
Device 10 comprises an integrated circuit chip 12 (referred to as a “chip” for short). Chip 12 comprises contact pads 14a, 14b on an upper surface. Contact pads 14a, 14b are configured to be coupled to voltage sources. More precisely, pads 14a are configured to receive a data signal and pads 14b are configured to receive a reference voltage, for example the ground.
Chip 12 is bonded to a support 16, preferably on an upper surface of support 16. Support 16 is, for example, a stack of insulating layers and of conductive layers. Support 16 is, for example, made of a laminate substrate. Support 16 is, for example, made of resin. The means for bonding chip 12 to support 16 are not shown in
Support 16 comprises, at the level of the upper surface of the support, for example on the upper surface of the support, contact pads 18a and 18b. Contact pads 18a, 18b are configured to be electrically coupled to pads 14a, 14b. Preferably, each pad 18a, 18b is electrically coupled to a pad 14a, 14b. Pads 18a and 18b are further coupled, for example by connection elements, not shown, present in the support, to voltage sources.
In the example of
In the example of
Device 10 comprises, for example, a protection layer 20 partially covering support 16. In the example of
Device 10 comprises a stack 24 of layers.
More precisely, stack 24 comprises insulating bottom layer 26. Layer 26 is the layer closest to support 16. The insulating layer 26 extends over the upper surface of support 16, over the upper surface of chip 12, and over the lateral face of chip 12 located between pads 14a, 14b and pads 18a, 18b. Preferably, layer 26 extends all the way to pads 18a, 18b and all the way to pads 14.
Stack 24 comprises conductive layer 32 partially covering layer 26. Layer 32 extends on layer 26, on pads 18b, and on pads 14b. Layer 32 is in contact with pads 14b and pads 18b. Preferably, layer 32 only rests on layer 26 and on pads 14b, 18b. Layer 32 is configured not to be in physical or electrical contact with pads 14a and 18a.
The stack comprises insulating layer 28 covering layer 32. Layer 28 for example entirely covers layer 32, pads 18b and 14b being partially exposed. Alternatively, layer 28 for example entirely covers layer 32 except for the portions of layer 32 located on pads 14b and 18b.
Stack 24 comprises conductive layer 34 partially covering layer 28. Layer 34 extends on layer 28, on pads 18a and 14a. Layer 34 is in contact with pads 14a and pads 18a. Preferably, layer 34 only rests on layer 28 and on pads 14a, 18a. Layer 34 is configured not to be in physical or electrical contact with pads 14b and 18b. Layer 34 extends over a portion of layer 28 located between other portions of layer 28. In other words, layer 28 comprises portions located on either side of the portion of layer 28 having layer 34 extending thereon.
The stack comprises insulating layer 30 covering layer 34. Layer 30 for example entirely covers layer 34. Layer 30 for example covers pads 18b and 14b. Layer 30 does not entirely cover layer 28. In other words, portions of layer 28 located on either side of layer 34 are not covered with layer 30.
The stack comprises conductive layer 36. Layer 36 preferably entirely covers layer 30. Conductive layer 36 is separated from layer 34 by layer 30. Layer 36 at least partially covers the portions of layer 28 located on either side of the portion of layer 28 having layer 34 located thereon. Layer 34 is thus surrounded with conductive layers biased to the reference voltage. In other words, the upper and lateral surfaces of layer 34 are covered with layer 36 and the lower surface of layer 34 faces layer 32.
Layer 36 is, for example, covered with an insulating layer, not shown. The insulating layer not shown is, for example, made of the same material as layers 26, 28, 30. The insulating layer not shown is, for example, a passivation layer. If layer 36 is made of copper, the insulating layer not shown is, for example, configured to avoid oxidation.
During the operation of the device, more precisely, when a signal is transmitted between the chip and the support, conductive layers 32 and 36 are biased to the reference voltage. The layer 34 on which is transmitted the data signal is thus surrounded with conductive layers biased to the reference voltage. Stack 24 thus operates as a coaxial cable. The dispersion of the signal is thus strongly limited by the conductive layers biased to the reference voltage.
During the manufacturing method, stack 24 is formed by an additive manufacturing method, that is, a method of manufacturing a structure by forming of successive layers. The layers of stack 24 are, for example, formed by droplet jetting via a method of laser melting of a carrier layer onto the receiving surface, or also by deposition of material via an extruder screw-type mechanical projection or also by vibration.
During this step, integrated circuit chip 12 and support 16 are formed independently. Thus, chip 12 is formed in such a way as to comprise pads 14a and 14b on an upper surface. Chip 12 comprises, for example, bonding elements on a lower surface. For example, the lower surface comprises metal pads configured to be welded or metal regions configured to support a molecular bonding. Support 16 is formed to comprise pads 18a and 18b and to couple pads 18a and 18b to means for applying voltages.
Chip 12 is then bonded to support 16. The bonding may be performed by any means, for example by application of a bonding layer, by molecular bonding, or by welding.
The step of
During this step, the bottom insulating layer 26 of stack 24 is formed on the structure resulting from the step of
Insulating layer 26 is, for example, the first layer formed by the additive manufacturing method. Layer 26 is, for example, formed by a droplet jetting, of inkjet type. The droplets are made of an insulating material, for example of polymer or epoxy resin.
Layer 26 covers, preferably entirely, the portion of the upper surface of support 16 located between pads 18b and chip 12. Layer 26 for example laterally surrounds pads 18b. In the example of
During this step, the first conductive layer 32 of stack 24 is formed on the structure resulting from the step of
Layer 32 is formed, like layer 26, by the additive manufacturing method. Layer 32 is, for example, formed by a droplet jetting, of inkjet type. Layer 32 is, for example, made of metal, for example of copper or of gold.
Layer 32 extends so as to be in contact with pads 14b and pads 18b. Layer 32 extends so as not to be in contact with pads 14a and 18a. Layer 32 preferably only extends over layer 26 and over pads 14b and 18b. Preferably, layer 32 is not in contact with the upper surface of support 16. Preferably, layer 32 is separated from the upper surface of support 16 by layer 26 and by pads 14b and 18b.
During this step, the insulating layer 28 of stack 24 is formed on the structure resulting from the step of
Layer 28 is formed, like layer 26 and layer 32, by the additive manufacturing method. Layer 28 is, for example, formed by a droplet jetting, of inkjet type. The droplets are made of an insulating material, for example of polymer or of epoxy resin.
Layer 28 covers, preferably entirely, the portion of the upper surface of layer 32 located between pads 18b and chip 12. Layer 28 covers, preferably entirely, the portion of the upper surface of layer 32 located between pad 18a and pad 14a.
Layer 32 preferably does not entirely cover the portion of layer 32 located on pads 14b and 18b. At least a portion of each pad 18b, 14b, or of the portion of layer 32 on said pad 18b, 14b, is not covered with layer 28. Layer 28 preferably does not cover pads 14a and 18a. Layer 28 does not entirely cover pads 14a and 18a.
During this step, the second conductive layer 34 of stack 24 is formed on the structure resulting from the step of
Layer 34 is formed, like the other layers of stack 24, by the additive manufacturing method. Layer 34 is, for example, formed by a droplet jetting, of inkjet type. Layer 34 is for example made of metal, for example of copper or of gold.
Conductive layer 34 partially covers layer 28. Layer 34 extends over layer 28, on pads 18a and 14a. Layer 34 is in contact with pads 14a and pads 18a. Preferably, layer 34 only rests on layer 28 and on pads 14a, 18a. Layer 34 is configured so as not to be in physical or electrical contact with pads 14b and 18b. Layer 34 extends over a portion of layer 28 located between other portions of layer 28. In other words, layer 28 comprises portions located on either side of the portion of layer 28 having layer 34 extending thereon.
During this step, the insulating layer 30 of stack 24 is formed on the structure resulting from the step of
Layer 30 is formed, like the other layers of stack 24, by the additive manufacturing method. Layer 28 is, for example, formed by a droplet jetting, of inkjet type. The droplets are made of an insulating material, for example of polymer or of epoxy resin.
Layer 30 for example entirely covers layer 34. In the example of
During this step, the third conductive layer 36 of stack 24 is formed on the structure resulting from the step of
Layer 36 is formed, like the other layer of stack 24, by the additive manufacturing method. Layer 36 is, for example, formed by a droplet jetting, of inkjet type. Layer 36 is, for example, made of metal, for example of copper or of gold.
Layer 36 preferably entirely covers layer 30. Conductive layer 36 is separated from layer 34 by layer 30. Layer 36 at least partially covers the portions 42 of layer 28 located on either side of the portion of layer 28 having layer 34 located thereon. Layer 34 is thus surrounded with conductive layers biased to the reference voltage, for example the ground. In other words, the upper and lateral surfaces of layer 34 are covered with layer 36 and the lower surface of layer 34 faces layer 32.
The method comprises, for example, the forming of an insulating layer not shown covering layer 36. The insulating layer not shown, for example, is made of the same material as layers 26, 28, 30. The insulating layer not shown is for example a passivation layer. If layer 36 is made of copper, the insulating layer, not shown, is for example configured to avoid oxidation.
An advantage of the previously-described embodiments is that the transmitted signal is less dispersed, in particular as compared with a wire bonding.
Various embodiments and variants have been described. Those skilled in the art will understand that certain features of these various embodiments and variants may be combined, and other variants will occur to those skilled in the art.
Finally, the practical implementation of the described embodiments and variants is within the abilities of those skilled in the art based on the functional indications given hereabove.
Number | Date | Country | Kind |
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2302693 | Mar 2023 | FR | national |