This application is based on and claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2020-0124073, filed on Sep. 24, 2020, in the Korean Intellectual Property Office, the disclosure of which is incorporated by reference herein in its entirety.
The inventive concepts relates to an image sensor package, and more particularly, to an image sensor package having improved reliability.
The image sensor package may include a bonding wire electrically connecting an image sensor chip to a circuit board. Because of a small diameter, the bonding wire may be easily damaged. Accordingly, there is a demand for improving the reliability of an image sensor package by reducing damage to a bonding wire.
The inventive concepts provides an image sensor package having improved reliability by reducing damage to a bonding wire that connects an image sensor chip and a circuit board to each other.
According to some example embodiments of the inventive concepts, an image sensor package may include a circuit board, an image sensor chip on the circuit board, a stack bump structure on the image sensor chip, a bonding wire connecting the circuit board to the stack bump structure, a dam element on the image sensor chip and covering both the stack bump structure and the bonding wire, and a molding element contacting the dam element on the circuit board and covering both the image sensor chip and the bonding wire.
According to some example embodiments of the inventive concepts, an image sensor package may include a circuit board, an image sensor chip on the circuit board, a stack bump structure adjacent to outer surfaces of the image sensor chip and including a first bump and a second bump on the first bump, a bonding wire having a first end that is located between the first bump and the second bump and an opposite second end that is on the circuit board and connects the image sensor chip to the circuit board, a dam element covering both the stack bump structure and the bonding wire, located along a periphery of the image sensor chip, and including at least one inner surface at least partially defining an inner cavity within the dam element, and a molding element located along a periphery of the dam element on the circuit board and sealing both the image sensor chip and the bonding wire.
According to some example embodiments of the inventive concepts, there is provided an image sensor package including a circuit board, an image sensor chip on the circuit board, a stack bump structure adjacent to opposite outer surfaces of the image sensor chip and including a first bump and a second bump on the first bump, a bonding wire having a first end that is located between the first bump and the second bump and an opposite second end that is located on the circuit board and connects the image sensor chip to the circuit board, a dam element covering both the stack bump structure and the bonding wire, located adjacent to the opposite outer surfaces of the image sensor chip, and including at least one inner surface at least partially defining an inner cavity within the dam element and exposing a central portion of the image sensor chip, an optical element on the dam element, and a molding element sealing both the image sensor chip and the bonding wire and located on opposite outer surfaces of the optical element, wherein the molding element includes a material different from a material of the dam element.
Example embodiments of the inventive concepts will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings in which:
Hereinafter, some example embodiments of the inventive concepts will be described in detail with reference to the attached drawings. Some example embodiments of the present inventive concepts may be implemented by only one example embodiment, and some example embodiments may be implemented by combining one or more example embodiments.
Accordingly, the inventive concepts are not limited to one example embodiment.
An expression used in the singular encompasses the expression of the plural, unless it has a clearly different meaning in the context. Sizes of components in the drawings may be exaggerated for convenience of explanation. It will be understood that the same reference numerals are assigned to the same or similar constituent elements throughout the specification.
In some example embodiments, when a certain part with a layer, film, region, plate, etc. is said to be “on” another part, the part may be “above,” “below,” and/or “horizontally adjacent to” the other part. In some example embodiments, when a certain part with a layer, film, region, plate, etc. is said to be “on” another part, the part may be “indirectly on” or “directly on” the other part. When a certain part is said to be “indirectly on” another part, an interposing structure and/or space may be present between the certain part and the other part such that the certain part and the other part are isolated from direct contact with each other. Conversely, when a certain part is said to be “directly on” another part, it means that there is no other part between the certain part and the other part such that the certain part is in direct contact with the other part.
It will be understood that elements and/or properties thereof (e.g., structures, surfaces, directions, or the like), which may be referred to as being “perpendicular,” “parallel,” “coplanar,” or the like with regard to other elements and/or properties thereof (e.g., structures, surfaces, directions, or the like) may be “perpendicular,” “parallel,” “coplanar,” or the like or may be “substantially perpendicular,” “substantially parallel,” “substantially coplanar,” respectively, with regard to the other elements and/or properties thereof.
Elements and/or properties thereof (e.g., structures, surfaces, directions, or the like) that are “substantially perpendicular” with regard to other elements and/or properties thereof will be understood to be “perpendicular” with regard to the other elements and/or properties thereof within manufacturing tolerances and/or material tolerances and/or have a deviation in magnitude and/or angle from “perpendicular,” or the like with regard to the other elements and/or properties thereof that is equal to or less than 10% (e.g., a. tolerance of ±10%).
Elements and/or properties thereof (e.g., structures, surfaces, directions, or the like) that are “substantially parallel” with regard to other elements and/or properties thereof will be understood to be “parallel” with regard to the other elements and/or properties thereof within manufacturing tolerances and/or material tolerances and/or have a deviation in magnitude and/or angle from “parallel,” or the like with regard to the other elements and/or properties thereof that is equal to or less than 10% (e.g., a. tolerance of ±10%).
Elements and/or properties thereof (e.g., structures, surfaces, directions, or the like) that are “substantially coplanar” with regard to other elements and/or properties thereof will be understood to be “coplanar” with regard to the other elements and/or properties thereof within manufacturing tolerances and/or material tolerances and/or have a deviation in magnitude and/or angle from “coplanar,” or the like with regard to the other elements and/or properties thereof that is equal to or less than 10% (e.g., a. tolerance of ±10%).
It will be understood that elements and/or properties thereof may be recited herein as being “the same” or “equal” as other elements, and it will be further understood that elements and/or properties thereof recited herein as being “identical” to, “the same” as, or “equal” to other elements may be “identical” to, “the same” as, or “equal” to or “substantially identical” to, “substantially the same” as or “substantially equal” to the other elements and/or properties thereof. Elements and/or properties thereof that are “substantially identical” to, “substantially the same” as or “substantially equal” to other elements and/or properties thereof will be understood to include elements and/or properties thereof that are identical to, the same as, or equal to the other elements and/or properties thereof within manufacturing tolerances and/or material tolerances. Elements and/or properties thereof that are identical or substantially identical to and/or the same or substantially the same as other elements and/or properties thereof may be structurally the same or substantially the same, functionally the same or substantially the same, and/or compositionally the same or substantially the same.
It will be understood that elements and/or properties thereof described herein as being the “substantially” the same and/or identical encompasses elements and/or properties thereof that have a relative difference in magnitude that is equal to or less than 10%. Further, regardless of whether elements and/or properties thereof are modified as “substantially,” it will be understood that these elements and/or properties thereof should be construed as including a manufacturing or operational tolerance (e.g., ±10%) around the stated elements and/or properties thereof.
When the terms “about” or “substantially” are used in this specification in connection with a numerical value, it is intended that the associated numerical value include a tolerance of ±10% around the stated numerical value. When ranges are specified, the range includes all values therebetween such as increments of 0.1%.
In detail, for convenience,
As illustrated in
On a plan view, the circuit board 102 may have the lengths X1 and Y1 in the X and Y directions, respectively. The lengths of the circuit board 102 in the X and Y directions, that is, X1 and Y1, may be a size of the image sensor package 10. When vertically viewed, the circuit board 102 may have a height (or a thickness) Z2 in the Z direction. In some example embodiments, Z2 may be between about 0.2 mm and about 0.3 mm.
The image sensor chip 104 may be a CMOS image sensor (CIS) chip, but some example embodiments are not limited thereto. The image sensor chip 104 may be embodied on a wafer, and the wafer may include silicon (Si), gallium arsenide (GaAs), or the like. In the image sensor chip 104, various circuit elements, for example, a transistor, a passive element, and the like, may be formed.
On a plan view, the image sensor chip 104 may have lengths X2 and Y2 in the X and Y directions, respectively. X2 may be greater than Y2. In some example embodiments, X2 may be between about 5 mm and about 6 mm, and Y2 may be between about 4 mm and 5 mm. When vertically viewed, the image sensor chip 104 may have a height (or a thickness) Z3 from the circuit board 102 in the Z direction. Z3 may be greater than Z2. In some example embodiments, Z3 may be between about 0.2 mm and about 0.3 mm.
The image sensor package 10 may include a stack bump structure BOB disposed on the image sensor chip 104. The stack bump structure BOB may be disposed around both edges (e.g., opposite outer edges, for example opposite outer surfaces 104e) of the image sensor chip 104. The stack bump structure BOB may include a first bump 206 disposed on the image sensor chip 104 and a second bump 208 disposed on the first bump 206.
In some example embodiments, the stack bump structure BOB may include two bumps, that is, the first bump 206 and the second bump 208, but the stack bump structure BOB may include three or more bumps. The first bump 206 and the second bump 208 forming the stack bump structure BOB may have ball shapes. In some example embodiments, the first bump 206 and the second bump 208 may each include aluminum, copper, gold, silver, or nickel.
The image sensor package 10 may include a bonding wire 204 connecting the circuit board 102 to the stack bump structure BOB. A ball bump 202 on the circuit board 102 may be electrically and physically connected to the stack bump structure BOB on the image sensor chip 104 by using the bonding wire 204. On a plan view, the bonding wire 204 may have a length of between about 500 μm and about 900 μm in the X direction.
When the circuit board 102 is connected to the image sensor chip 104 by the bonding wire 204, a reverse bonding method may be used as described below. That is, the reverse bonding method may be a method of connecting the bonding wire 204 on the circuit board 102 in a direction towards the image sensor chip 104. When the reverse bonding method is used, a length of the bonding wire 204 may be reduced.
The ball bump 202 may have a ball shape. The ball bump 202 may include the same material as the first bump 206 and the second bump 208. The circuit board 102 and the bonding wire 204 may be connected (or bonded) to each other through ball bonding. The image sensor chip 104 and the bonding wire 204 may be connected (or bonded) to each other through the ball bonding. The bonding wire 204 may include the same material as the first bump 206 and the second bump 208. In some example embodiments, the first bump 206 and the bonding wire 204 may form the same body (e.g., may be separate parts of a single, continuous (e.g., uniform) piece of material).
The image sensor package 10 may include a dam element 106 disposed on the image sensor chip 104. The dam element 106 may cover both the stack bump structure BOB and the bonding wire 204. As shown in at least
As described herein, where a first element is described to be adjacent to an edge or surface of another second element, an outer surface of the first element may be adjacent to the corresponding outer surface of the second element in the X direction and/or Y direction. An outer surface of the first element may be understood to be proximate to a corresponding outer surface of the second element in the X direction and/or Y direction when a distance between said respective outer surfaces in the X direction and/or Y direction is equal to or less than a cross-sectional width of the first element and/or of the second element in the in the X direction and/or Y direction. For example, with reference to
The inner cavity CAV may expose a central portion 104c of the image sensor chip 104 that overlaps with the inner cavity CAV in the Z direction (which extends perpendicular to the upper surface 102s of the circuit board 102). The central portion of the image sensor chip 104, which is exposed by the inner cavity CAV, may be an image sensing area. The dam element 106 may support an optical element 108 as described below. The dam element 106 may prevent a molding element 110 from entering the inner cavity CAV of the image sensor chip 104 during the manufacture. The dam element 106 may be an adhesive element that attaches or supports the optical element 108 described below.
On a plan view, the dam element 106 may have lengths X3 and Y3 in X and Y directions, respectively. X3 may be greater than Y3. In some example embodiments, X3 may be between about 4 mm and about 5 mm, and Y3 may be between about 3 mm and about 4 mm. Also, on the plan view, the dam element 106 may have widths X5 and Y5 in the X and Y directions, respectively. The widths X5 and Y5 may be identical to each other. In some example embodiments, X5 and Y5 may each be between about 0.3 mm and about 0.4 mm.
When vertically viewed, the dam element 106 may have a height (or thickness) Z4 from the image sensor chip 104 in the Z direction. Z4 may be less than or greater than Z3. In some example embodiments, Z4 may be between about 0.1 mm and about 0.3 mm.
The dam element 106 may include a material different from a material of the molding element 110 described below. The dam element 106 may include an insulating material. The dam element 106 may include thermosetting resin such as epoxy resin, thermoplastic resin such as polyimide, and resin formed by including a reinforcement material such as an inorganic filler in the thermosetting resin and the thermoplastic resin.
In some example embodiments, a maximum height Z6 of the image sensor package 10 from an upper surface 102s of the circuit board 102 to the bonding wire 204 may be less than a sum of the height Z3 (e.g., thickness in the Z direction) of the image sensor chip 104 and the height Z4 (e.g., thickness in the Z direction) of the dam element 106. As described herein, a “height” may refer to a distance and/or thickness in a direction extending perpendicular to the upper surface 102s of the circuit board 102 (e.g., the Z direction, also referred to herein as a vertical direction that is perpendicular to the upper surface 102s of the circuit board 102, where the X and Y directions are parallel to the upper surface 102s and perpendicular to the Z direction).
The image sensor package 10 may include the optical element 108 disposed on the dam element 106. The optical element 108 may be disposed on the image sensor chip 104. An upper surface (or a surface) of the optical element 108 may be exposed to the outside. In some example embodiments, the optical element 108 may be disposed on the inner cavity CAV of the image sensor chip 104.
The optical element 108 may facilitate light to be incident to the image sensor chip 104. In some example embodiments, the optical element 108 may include at least one material selected from sapphire, glass, reinforced glass, plastic, a polycarbonate (PC)-based material, and a polyamide (PI)-based material. In some example embodiments, the optical element 108 may be a lens of which optical features such as a refractive index, magnetic permeability, and the like are designed within a desired range.
On a plan view, the optical element 108 may have lengths X4 and Y4 in the X and Y directions, respectively. X4 may be greater than Y4. In some example embodiments, X4 may be between about 5 mm and about 6 mm, and Y4 may be between 4 mm and about 5 mm. When vertically viewed, the optical element 108 may have a height (or a thickness) Z5 in the Z direction. Z5 may be greater than Z4. In some example embodiments, Z4 may be between 0.6 mm and about 0.8 mm.
In some example embodiments, a maximum height Z6 of the image sensor package 10 from the upper surface of the circuit board 102 to the bonding wire 204 may be less than a sum of the height Z3 of the image sensor chip 104, the height Z4 of the dam element 106, and the height Z5 of the optical element 108.
The image sensor package 10 may include the molding element 110 disposed on the circuit board 102, contacting the dam element 106, and covering both the image sensor chip 104 and the bonding wire 204. The molding element 110 may seal the image sensor chip 104 and the bonding wire 204. The molding element 110 may cover part of the bonding wire 204. The molding element 110 may be on both sides (e.g., opposite sides, for example opposite outer surfaces 108e) of the optical element 108. An upper surface 110s of the molding element 110 may be on the same plane as (e.g., may be coplanar with) the upper surface 108s of the optical element 108. The molding element 110 may be located along (e.g., contacting) a periphery (e.g., outer surfaces 106e) of the dam element 106 on the circuit board 102 and may seal (e.g., enclose, cover, etc.) both the image sensor chip 104 and the bonding wire 204.
As described above, the molding element 110 may include a material different from that of the dam element 106. The molding element 110 may include an insulating material. The molding element 110 may include thermosetting resin such as epoxy resin, thermoplastic resin such as polyimide, and resin formed by including a reinforcement material such as an inorganic filler in the thermosetting resin and the thermoplastic resin. In some example embodiments, the molding element 110 may be an epoxy molding compound or an adhesive film.
On the plan view, lengths of the molding element 110 may be the same as the lengths of the circuit board 102, that is, the lengths X1 and/or Y1, in the X and Y directions, respectively. In some example embodiments, on the plan view, the lengths of the molding element 110 may be less than the lengths of the circuit board 102, that is, the lengths X1 and/or Y1, in the X and Y directions, respectively. When vertically viewed, the molding element 110 may have a height (or a thickness) Z7 in the Z direction. In some example embodiments, Z7 may be between about 1.0 mm and about 1.3 mm.
The image sensor package 10 described so far may include the stack bump structure BOB disposed on the image sensor chip 104. Accordingly, the stack bump structure BOB of the image sensor package 10 may improve the package reliability because the bonding wire 204, which connects the circuit board 102 and the image sensor chip 104 to each other, may be less likely cut because of stress applied from the dam element 106 and the molding element 110.
Hereinafter, detailed structures of the image sensor chip 104, the stack bump structure BOB, the dam element 106, the bonding wire 204, and the molding element 110 of the image sensor package 10 and a connection relationship between the image sensor chip 104 and the circuit board 102 will be described in detail.
In detail,
The image sensor package 10 may include chip pads 105 disposed in the image sensor chip 104. As illustrated in
As illustrated in
In some example embodiments, the first bump 206 and the second bump 208 may each have a ball shape. In some example embodiments, on the cross-sectional view, the first bump 206 may have an oval shape. In some example embodiments, the first bump 206 may have a first width (or a first diameter) S1 and a first height H1. Compared to the first width (or the first diameter) S1, the first height H1 of the first bump 206 may be significantly small. In some example embodiments, the first width (or the first diameter) S1 may be between about 40 μm and about 50 μm. The first height H1 may be between about 5 μm and about 10 μm.
In some example embodiments, on the cross-sectional view, the second bump 208 may have an oval shape. In some example embodiments, the second bump 208 may have a second width (or a second diameter) S2 and a second height H2. Compared to the second width (or the second diameter) S2, the second height H2 of the second bump 208 may be significantly small. The second width (or the second diameter) S2 may be identical to the first width (or the first diameter) S1. The second height H2 may be identical to the first height H1. In some example embodiments, the second width (or second diameter S2) may be between about 40 μm and about 50 μm. The second height H2 may be between about 5 μm and about 10 μm.
In some example embodiments, the first width (or the first diameter) S1 of the first bump 206 may be equal to or greater than the second width (or the second diameter) S2 of the second bump 208, on a cross-sectional view (e.g., in a plane extending in the X and Z directions).
In some example embodiments, the first bump 206 and the second bump 208 may each have any one of an oval shape or a circular shape on a cross-sectional view (e.g., any one of an oval shape or a circular shape in a plane extending in the X and Z directions).
The image sensor package 10 may include substrate pads 103 disposed in the circuit board 102. The substrate pad 103 may be adjacent to both edges of the circuit board 102, as illustrated in
As illustrated in
One end (e.g., a first end 204-a) of the bonding wire 204 may be between the first and second bumps 206 and 208, and the other end (e.g., the opposite, second end 204-b) of the bonding wire 204 may be on the circuit board 102 and may connect the image sensor chip 104 to the circuit board 102. Accordingly, the bonding wire 204 may electrically and physically connect the image sensor chip 104 and the circuit board 102 to each other.
The image sensor package 10 may include the dam element 106 covering the first bump 206, the second bump 208, and the bonding wire 204, on the image sensor chip 104. The dam element 106 may include an inner recess portion ICU, which is adjacent to the inner cavity CAV and recessed inwards, and an outer protruding portion OCU disposed outside the inner cavity CAV and protruding outwards. For example, as shown in at least
The image sensor package 10 may include the optical element 108 on the dam element 106. As described above, the optical element 108 may be supported by the dam element 106. The image sensor package 10 may include the molding element 110 contacting the dam element 106 on the circuit board 102 and covering (or sealing) the image sensor chip 104 and the bonding wire 204. As shown, the molding element 110 may surround the optical element 108 (e.g., in a plane extending in the X and Y directions).
As described above, in the image sensor package 10, the first bump 206 and the second bump 208 may support and protect the bonding wire 204 despite stress applied to the bonding wire 204 from the dam element 106 and the molding element 110. Accordingly, the image sensor package 10 may have the improved package reliability by restricting cutting of the bonding wire 204.
In detail, an image sensor package 20 may be identical to the image sensor package 10 of
The image sensor package 20 may include the circuit board 102, the image sensor chip 104, the stack bump structure BOB including the first and second bumps 206 and 208, the bonding wire 204, the dam element 106 including the inner cavity CAV, and the optical element 108.
The image sensor package 20 may include a molding element 110-1 contacting the dam element 106 on the circuit board 102 and surrounding the image sensor chip 104, the bonding wire 204, and the optical element 108. As shown in at least
As described herein, a “level” may refer to a distance from the upper surface 102s of the circuit board 102 in the Z direction which extends perpendicular to the upper surface 102s. Accordingly, when a first element (e.g., at least a portion of the upper surface 110s of the molding element 110-1) is at least partially at a lower level than another, second element (e.g., the upper surface 108s of the optical element 108), it will be understood that the first element is at least partially closer to the upper surface 102s of the circuit board 102 in the Z direction than the second element. In another example, elements at a same, or equal level will be understood to be a same, or equal distance from the upper surface 102s in the Z direction.
In detail, an image sensor package 30 may be identical to the image sensor package of
The image sensor package 30 may include the circuit board 102, the image sensor chip 104, the stack bump structure BOB including the first and second bumps 206 and 208, a bonding wire 204-1, the dam element 106 including the inner cavity CAV, the optical element 108, and the molding element 110.
In the image sensor package 30, the substrate pad 103 on the circuit board 102 is stitch-bonded to the bonding wire 204-1. In other words, in the image sensor package 30, ball bumps may not be formed on the substrate pads 103 on the circuit board 102, and the bonding wire 204-1 may be electrically connected to the circuit board 102. As described, in the image sensor package 30, the substrate pad 103 on the circuit board 102 and the bonding wire 204-1 may be connected to each other in various manners.
In detail, an image sensor package 40 may be identical to the image sensor package 10 of
In the image sensor package 40, an image sensor chip 104 may be disposed on the circuit board 102. The image sensor chip 104 may include the chip pads 105 and 105-1. The chip pads 105 and 105-1 may be arranged adjacent to four edges or outer edges (e.g., four outer surfaces 104e) of the image sensor chip 104.
As illustrated in
The image sensor package 40 may include the substrate pads 103 and 103-1. The substrate pads 103 and 103-1 may be adjacent to four edges of the circuit board 102. The image sensor package 40 may include the first and second bumps 206 and 208, and the stack bump structure (BOB of
In detail, an image sensor package 50 may be identical to the image sensor package 10 of
In the image sensor package 50, the stack bump structure (BOB of
In some example embodiments, on a cross-sectional view, the first bump 206-1 may have an oval shape. In some example embodiments, the first bump 206-1 may have a third width (or a third diameter) S1-1 and a third height H1-1. The third height H1-1 of the first bump 206-1 may be greater than the first height H1 of the first bump 206 of
In some example embodiments, on the cross-sectional view, the second bump 208-1 may have an oval shape. In some example embodiments, the second bump 208-1 may have a fourth width (or a fourth diameter) S2-1 and a fourth height H2-1. The fourth width (or the fourth diameter) S2-1 may be identical to the third width (or the third diameter) S1-1.
The fourth height H2-1 of the second bump 208-1 may be greater than the second height H2 of the second bump 208 of
The image sensor package 50 may include the dam element 106 covering the first bump 206-1, the second bump 208-1, and the bonding wire 204, on the image sensor chip 104. The dam element 106 may include the inner recess portion ICU and the outer protruding portion OCU. The image sensor package 50 may have the improved package reliability as structures of the first and second bumps 206-1 and 208-1 located in the dam element 106 vary.
In detail, an image sensor package 60 may be identical to the image sensor package 10 of
In the image sensor package 60, the stack bump structure (BOB of
In some example embodiments, on a cross-sectional view, the first bump 206-2 may have a circular shape. In some example embodiments, the first bump 206-2 may a fifth width (or a fifth diameter) S1-2 and a fifth height H1-2. The fifth width (or the fifth diameter) S1-2 may be between about 40 μm and about 50 μm. The first height H1-2 may be between about 5 μm and about 10 μm.
In some example embodiments, on the cross-sectional view, the second bump 208-2 may have a circular shape. In some example embodiments, the second bump 208-2 may have a sixth width (or a sixth diameter) S2-2 and a sixth height H2-2. The sixth width (or the sixth diameter) S2-2 may be identical to the fifth width (or the fifth diameter) S1-2. The sixth width (or the sixth diameter) S2-2 may be between about 40 μm and about 50 μm. The sixth height H2-2 may be identical to the fifth height H1-2. The sixth height H2-2 may be between about 5 μm and about 10 μm.
The image sensor package 50 may include the dam element 106 covering the first and second bumps 206-2 and 208-2 and the bonding wire 204, on the image sensor chip 104. The dam element 106 may include the inner recess portion ICU and the outer protruding portion OCU. The image sensor package 60 may have the improved package reliability as the structures of the first and second bumps 206-2 and 208-2 included in the dam element 106 vary.
In detail, an image sensor package 70 may be identical to the image sensor package 10 of
In the image sensor package 70, the stack bump structure (BOB of
In some example embodiments, on the cross-sectional view, the first bump 206-3 may have a circular structure. In some example embodiments, the first bump 206-3 may have a seventh width (or a seventh diameter) S1-3 and a seventh height H1-3. The seventh width (or the seventh diameter) S1-3 may be between about 40 μm and about 50 μm. The seventh height H1-3 may be between about 5 μm and about 10 μm.
In some example embodiments, on the cross-sectional view, the second bump 208-3 may have a circular structure. In some example embodiments, the second bump 208-3 may have an eighth width (or an eighth diameter) S2-3 and an eighth height H2-3. The eighth width (or the eighth diameter) S2-3 may be less than the seventh width (or the seventh diameter) S1-3. The eighth width (or the eighth diameter) S2-3 may be between about 40 μm and about 50 μm. The eighth height H2-3 may be less than the seventh height H1-3. The eighth height H2-3 may be between about 5 μm and about 10 μm.
The image sensor package 70 may include the dam element 106 covering the first and second bumps 206-3 and 208-3 and the bonding wire 204, on the image sensor chip 104. The dam element 106 may include the inner recess portion ICU and the outer protruding portion OCU. The image sensor package 70 may have the improved package reliability as the structures of the first and second bumps 206-3 and 208-3 included in the dam element 106 vary.
In detail, an image sensor package 80 may be identical to the image sensor package 10 of
In the image sensor package 80, the stack bump structure (BOB of
In some example embodiments, on the cross-sectional view, the first bump 206-4 may have an oval structure. In some example embodiments, the first bump 206-4 may have a ninth width (or a ninth diameter) S1-4 and a ninth height H1-4. The ninth width (or the ninth diameter) S1-4 may be between about 40 μm and about 50 μm. The ninth height H1-4 may be between about 5 μm and about 10 μm.
In some example embodiments, on the cross-sectional view as shown for example in
In some example embodiments, the second bump 208-4 may have a tenth width (or a tenth diameter) S2-4 and a tenth height H2-4. The tenth width (or the tenth diameter) S2-4 may be identical to the ninth width (or the ninth diameter) S1-4. The tenth width (or the tenth diameter) S2-4 may be between about 40 μm and about 50 μm. The tenth height H2-4 may be identical to the ninth height H1-4. The tenth height H2-4 may be between about 5 μm and about 10 μm.
The image sensor package 80 may include the dam element 106 covering the first and second bumps 206-4 and 208-4 and the bonding wire 204, on the image sensor chip 104. The dam element 106 may include the inner recess portion ICU and the outer protruding portion OCU. The image sensor package 80 may have the improved package reliability as the structures of the first and second bumps 206-4 and 208-4 included in the dam element 106 vary.
The ball bump 202 is formed on an end of the bonding wire 204 by using a bonding device, and then, the ball bump 202 is bonded to the substrate pad 103 of the circuit board 102. After the bonding wire 204 extends and the first bump 206 is formed on the other end of the bonding wire 204 by using the bonding device, the first bump 206 is bonded to the chip pad 105 of the image sensor chip 104. The first bump 206 and the bonding wire 204 may form the same body.
As described above, when the circuit board 102 is connected to the image sensor chip 104 by the bonding wire 204, the reverse bonding method may be used. That is, the reverse bonding method may be a method of connecting the bonding wire 204 on the circuit board 102 in a direction towards the image sensor chip 104. When the reverse bonding method is used, the length of the bonding wire 204 may be reduced.
As the second bump 208 is formed on the other end of the bonding wire 204, that is, the first bump 206, the dam element (106 of
As described above with reference to
The glue element 106R is formed on the image sensor chip 104, the first bump 206, the bonding wire 204 on an upper portion of the first bump 206 and the image sensor chip 104, and the second bump 208. Specifically, the glue element 106R may be formed on a portion of the bonding wire 204 on the image sensor chip 104.
Accordingly, stress may be applied to the bonding wire 204 because of the glue element 106R. The glue element 106R may be hardened later and become the dam element (106 of
In some example embodiments, the upper surface of the molding element 110 may be on the same plane as the upper surface of the optical element 108 as illustrated in
The molding element 110 may include a material different from that of the glue element 106R. When the molding element 110 is formed, the glue element 106R may prevent the penetration of the molding element 110 into the image sensor chip 104. As described above, the molding element 110 may include thermosetting resin such as epoxy resin, thermoplastic resin such as polyimide, and resin formed by including a reinforcement material such as an inorganic filler in the thermosetting resin and the thermoplastic resin. In some example embodiments, the molding element 110 may be an epoxy molding compound or an adhesive film.
When or after the molding element 110 is formed, the glue element 106R may be hardened and become the dam element 106. When the glue element 106R is hardened and becomes the dam element 106, the dam element 106 may apply the stress to the bonding wire 204. When the glue element 106R is hardened and becomes the dam element 106, the dam element 106 may include the inner recess portion (ICU of
Because the image sensor package manufactured as described above includes the stack bump structure (BOB of
The bonding device 309 is located on the substrate pad 103 of the circuit board 102. The bonding device 309 includes a guide element 307 and a capillary element 306. A through hole 303 is formed in the bonding device 309, that is, the guide element 307 and the capillary element 306. After the bonding wire 204 passes through the through hole 303, the ball bump 202 is formed on one end of the bonding wire 204. The ball bump 202 may be formed by generating an electrical discharge, for example, a spark discharge, on one end of the bonding wire 204. The generation of the electrical discharge on the end of the bonding wire 204 may be performed by using a spark electrode included inside or outside the bonding device 309.
The ball bump 202 is bonded on the substrate pad 103 of the circuit board 102. By descending the bonding device 309, the ball bump 202 formed on the end of the bonding wire 204 is bonded on the substrate pad 103. The ball bump 202 formed on the end of the bonding wire 204 is bonded on the substrate pad 103 according to a compression method, for example, a thermo-compression method. A method of forming and then bonding the ball bump 202 may be referred to as a ball bonding method, such that when the circuit board 102 and the bonding wire 204 are bonded to each other in a ball bonding manner, the image sensor package 10 includes a ball bump 202 between (e.g., directly between, connecting, etc.) the bonding wire 204 and a substrate pad 103 of the circuit board 102.
According to the necessity, a ball bump may not be formed on an end of the bonding wire 204, and the bonding wire 204 may be directly bonded on the substrate pad 103. A method whereby the ball bump is not formed on an end of the bonding wire 204 may be referred to as a stitch bonding method, such that when the circuit board 102 and the bonding wire 204 are bonded to each other in a stitch bonding manner, the image sensor package 10 includes the bonding wire 204 directly bonded on the substrate pad 103 of the circuit board 102 without any ball bump between the bonding wire 204 and the substrate pad 103 (e.g., no ball bump is present between the bonding wire 204 and the substrate pad 103 to which the bonding wire 204 is bonded). The bonding device 309 including the bonding wire 204 may be moved to the upper portion of the chip pad 105 of the image sensor chip 104.
The first bump 206 is formed on the end of the bonding wire 204 located on the chip pad 105 of the image sensor chip 104. The first bump 206 may have a ball shape. The first bump 206 may be formed by generating an electrical discharge, for example, a spark discharge, on a portion of the bonding wire 204 located on the chip pad 105. The generation of the electrical discharge on a portion of the bonding wire 204 may be performed by using the spark electrode included inside or outside the bonding device 309.
The first bump 206 and the bonding wire 204 may form the same body. The bonding wire 204 may be coupled to the first bump 206. The first bump 206, which is formed on the portion of the bonding wire 204, is bonded to the chip pad 105 by using the bonding device 309. The first bump 206, which is formed on the portion of the bonding wire 204, is bonded to the chip pad 105 according to the compression method, for example, the thermo-compression method.
The method of forming and then bonding the first bump 206 having the ball shape may be referred to as the ball bonding method. The bonding wire 204 bonded to the chip pad 105 is completely separated from the bonding wire 204 included in the bonding device 309 by moving the bonding device 309 to the upper portion of the chip pad 105.
The second bump 208 may be formed by generating an electrical discharge, for example, a spark discharge, on an end of the bonding wire 204 included in the bonding device 309. The generation of the electrical discharge on an end of the bonding wire 204 included in the bonding device 309 may be performed by using the spark electrode included inside or outside the bonding device 309.
The second bump 208, which is formed on the end of the bonding wire 204 included in the bonding device 309, may descend. When the operation is performed as stated, the second bump 208 may be mounted on the first bump 206 as illustrated in
The first bump 206 including the bonding wire 204 may be bonded to the second bump 208 by using the bonding device 309. The first bump 206 may be bonded to the second bump 208 by using the compression method, for example, the thermo-compression method. The method of forming and then bonding the second bump 208 having the ball shape to the first bump 206 may be referred to as the ball bonding method.
In detail, a camera 300 includes an image sensor package 310, an optical system 320 guiding incident light to a light reception sensor (or an image sensing area) of the image sensor package 310, a shutter device 330, a driving circuit 340 driving the image sensor package 310, and a signal processing circuit 350 processing an output signal of the image sensor package 310.
The image sensor package 310 may be formed by applying any one of the image sensor packages 10 to 80 according to the some example embodiments. The optical system 320 including an optical lens forms image light, that is, incident light, from a subject on an imaging surface of the image sensor package 310. To this end, signal charges are accumulated in the image sensor package 310 for a certain period of time.
The optical system 320 may include optical lenses. The shutter device 330 controls a light irradiation period and a light shield period of the image sensor package 310. The driving circuit 340 provides a driving signal to the image sensor package 310 and the shutter device 330 and controls an operation, in which a signal is output from the image sensor package 310 to the signal processing circuit 350, and a shutter operation of the shutter device 330, according to the provided driving signal or a timing signal.
The driving circuit 340 performs the operation, in which a signal is output from the image sensor package 310 to the signal processing circuit 350, according to the provided driving signal or timing signal. The signal processing circuit 350 performs various signal processing operations on signals transmitted from the image sensor package 310. Video signals, on which signal processing is performed, is recorded on a recording medium such as a memory or output to a monitor.
In detail, an imaging system 400 processes an output image of the image sensor package 410. The imaging system 400 may be all types of electronic systems, for example, a computer system, a camera system, a scanner, an imaging stabilizing system, and the like, on which the image sensor package 410 is mounted. The image sensor package 410 may be formed by applying any one of the image sensor packages 10 to 80 according to the some example embodiments.
The imaging system 400, for example, a computer system, which is processor-based, may include a processor 420 such as a microprocessor or a central processing unit (CPU) capable of communicating with an input/output (I/O) device 430 through a bus 405. A CD ROM drive 450, a port 460, and RAM 440 may be connected to the processor 420 through the bus 405 for data exchange, and thus, an output image regarding data of the image sensor package 410 may be reproduced.
The port 460 may be a port for coupling a video card, a sound card, a memory card, a USB device, and the like or a port through which data is exchanged with another system. The image sensor package 410 may be integrated together with a CPU, a digital signal processor (DSP), or processors such as a microprocessor, or may be integrated together with a memory. In some cases, the image sensor package 410 may be integrated independently from a processor. The imaging system 400 may be a system block diagram of a camera phone, a digital camera, or the like.
The camera 300 shown in
While the inventive concepts have been particularly shown and described with reference to some example embodiments thereof, it will be understood that various changes in form and details may be made therein without departing from the spirit and scope of the following claims.
Number | Date | Country | Kind |
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10-2020-0124073 | Sep 2020 | KR | national |