The disclosure relates to a semiconductor technology, and more particularly to a lateral diffused metal oxide semiconductor (LDMOS).
High-voltage semiconductor devices are applied in the field of high-voltage and high-power integrated circuits (ICs). Conventional high-voltage semiconductor devices include lateral diffused metal oxide semiconductors (LDMOS). The advantage of high-voltage semiconductor devices is that they are compatible with other processes and are cost effective. Therefore, high-voltage semiconductor devices are widely applied in such fields as power supply, power management, display driver IC devices, communications, automotive electronics, and industrial control.
Traditionally, poly silicide is formed on polysilicon to decrease gate resistance. This method works in applications with conventional high-voltage device circuits. However, when the high-voltage semiconductor device is used as a switch, the operation frequency is high and a large current is needed. Therefore, the gate width of the devices should be enlarged. As a result, the gate resistance may increase and the device is not uniformly turned on. If the gate resistance is too high, the turn off time may be too long and result in switching loss.
If multiple gate contacts are used, it may help to decrease the gate resistance and make the device turn on uniformly. However, multiple gate contacts may need an extra metal routing area, and this may increase the size of the high-voltage semiconductor device. Moreover, extra gate contacts can only be provided surrounding the device, not inside the device. Therefore, the device may be limited in that it will not turn on uniformly.
Although existing lateral diffused metal oxide semiconductors have generally been adequate for their intended purposes, they have not been entirely satisfactory in all respects and need to be improved, especially the gate resistance of the lateral diffused metal oxide semiconductor.
The present disclosure provides a lateral diffused metal oxide semiconductor (LDMOS). The lateral diffused metal oxide semiconductor includes a body region disposed in a substrate, wherein the body region has a first conductivity type. The lateral diffused metal oxide semiconductor also includes a drift region disposed in the substrate, wherein the drift region has a second conductivity type, which is opposite to the first conductivity type. The lateral diffused metal oxide semiconductor also includes a source region disposed in the body region, wherein the source region has the second conductivity type. The lateral diffused metal oxide semiconductor also includes a drain region disposed in the drift region, wherein the drain region has the second conductivity type. The lateral diffused metal oxide semiconductor also includes an isolation region disposed in the drift region between the source region and the drain region. The lateral diffused metal oxide semiconductor also includes a gate disposed on the body region and the drift region. The lateral diffused metal oxide semiconductor also includes a source field plate electrically connected to the source region. The lateral diffused metal oxide semiconductor also includes a drain field plate electrically connected to the drain region. The lateral diffused metal oxide semiconductor also includes a first gate plate electrically connected to the gate. The first gate plate is correspondingly disposed above the gate, and the shape of the first gate plate and that of the gate are substantially the same when viewed from a top view.
A detailed description is given in the following embodiments with reference to the accompanying drawings.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion
The following disclosure provides many different embodiments, or examples, for implementing different features of the disclosure. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Furthermore, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to other elements or features as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
Herein, the terms “around,” “about,” “substantial” usually mean within 20% of a given value or range, preferably within 10%, and better within 5%, or 3%, or 2%, or 1%, or 0.5%. It should be noted that the quantity herein is a substantial quantity, which means that the meaning of “around,” “about,” “substantial” are still implied even without specific mention of the terms “around,” “about,” “substantial.”
The embodiments of the present disclosure provide a lateral diffused metal oxide semiconductor (LDMOS) in which a gate plate is formed by dividing the source field plate. The shapes of the gate plate and the gate from a top view are substantially the same. The gate plate is electrically connected to the gate. Since the gate plate and the gate are connected in parallel, the gate resistance may decrease and the device is uniformly turned on without increasing extra metallization layer area.
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In some embodiments, the gate electrode layer is formed on the gate dielectric layer. The gate electrode layer may include polysilicon, metal (e.g., tungsten, titanium, aluminum, copper, molybdenum, nickel, platinum, the like, or a combination thereof), metal alloys, metal-nitrides (e.g., tungsten nitride, molybdenum nitride, titanium nitride, and tantalum nitride, the like, or a combination thereof), metal-silicides (e.g., tungsten silicide, titanium silicide, cobalt silicide, nickel silicide, platinum silicide, erbium silicide, the like, or a combination thereof), metal-oxides (e.g., ruthenium oxide, indium tin oxide, the like, or a combination thereof), other applicable materials, or a combination thereof. The gate electrode layer may be formed by forming an electrode material on the substrate 102 by a chemical vapor deposition (CVD) process (e.g., a low pressure chemical vapor deposition process (LPCVD), or a plasma enhanced chemical vapor deposition process (PECVD)), a physical vapor deposition process (PVD) (e.g., a resistive heating evaporation process, an e-beam evaporation process, or a sputtering process), an electroplating process, an atomic layer deposition process (ALD), other applicable processes, or a combination thereof. The electrode material is then patterned by a photolithography process and an etching process to form a gate electrode.
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In some embodiments, openings may be formed in the interlayer dielectric layer 126 (not shown) by a photolithography process (such as photoresist coating, soft baking, exposure, post-exposure baking, development, other applicable techniques, or a combination thereof) and an etching process (such as a wet etching process, a dry etching process, other applicable techniques, or a combination thereof), other applicable techniques, or a combination thereof. After that, a conductive material is filled in the openings to form the contacts 122. In some embodiments, the conductive material of the contact 122 includes metal materials (such as W, Al, or Cu), metal alloys, polysilicon, other applicable conductive materials, or a combination thereof. The contacts 122 may be formed by a physical vapor deposition process (PVD) (e.g., evaporation or sputtering), an electroplating process, an atomic layer deposition process (ALD), other applicable process, or a combination thereof to deposit the conductive materials, and then optionally performing a chemical mechanical polishing (CMP) process or an etching back process to remove extra conductive materials to form the contacts 122.
In some embodiments, a barrier layer may be formed on the sidewalls and the bottoms of the openings before filling the conductive material of the contract 122 (not shown) to prevent the conductive material of the contact 122 diffusing to the interlayer dielectric layer 126. The material of the barrier layer may be TiN, Ti, Ta, TaN, W, WN, other applicable materials, or a combination thereof. The barrier layer may be formed by depositing the barrier layer materials by a physical vapor deposition process (PVD) (e.g., evaporation or sputtering), an atomic layer deposition process (ALD), an electroplating process, other applicable process, or a combination thereof.
In some embodiments, the source field plate 118 and the drain field plate 120 are formed on the interlayer dielectric layer 126. In some embodiments, the source field plate 118 and the drain field plate 120 may include Cu, W, Ag, Sn, Ni, Co, Cr, Ti, Pb, Au, Bi, Sb, Zn, Zr, Mg, In, Te, Ga, other applicable metallic materials, an alloy thereof, or a combination thereof. In some embodiments, the source field plate 118 and the drain field plate 120 may include a stacked structure of TiN/AlCu/TiN. In some embodiments, a blanket metal layer is formed on the interlayer dielectric layer 126 (not shown) by a physical vapor deposition process (PVD) (e.g., evaporation or sputtering), an electroplating process, an atomic layer deposition process (ALD), other applicable process, or a combination thereof. After that, the blanket metal layer is patterned by a patterning process to form a first metallization layer. In some embodiments, the patterning process may include a photolithography process (such as photoresist coating, soft baking, exposure, post-exposure baking, development, other applicable techniques, or a combination thereof), an etching process (such as a wet etching process, a dry etching process, other applicable techniques, or a combination thereof), other applicable techniques, or a combination thereof.
In some embodiments, the contacts 122, the source field plate 118, and the drain field plate 120 may be formed separately. In some other embodiments, the contact 122, the source field plate 118, and the drain field plate 120 may be formed at the same time by a dual damascene process.
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In some embodiments, the operation frequency of the lateral diffused metal oxide semiconductor 100 is between 1 MHz and 100 MHz. If the operation frequency is too high, the device may not be easily turned on uniformly. If the operation frequency is too low, the performance may not be enhanced effectively.
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According to some embodiments, the shape of the lateral diffused metal oxide semiconductor 100 may extend as a multi-finger shape from a top view. However, in some other embodiments, the geometric shape may also be an ellipse, or a circle. In a certain area, if the shape from the top view is a multi-finger, a greater gate width is provided to enhance the current. It should be understood that the shape of the lateral diffused metal oxide semiconductor 100 from the top view may also be another geometric shape, depending on the demands of the process.
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In some embodiments, the dielectric material of the inter-metal dielectric layer 326 may include oxides, spin-on glass (SOG), low-k dielectric materials such as fluorinated silica glass (FSG) and hydrogen silsesquioxane (HSQ). The inter-metal dielectric layer 326 may be formed by a high aspect ratio process (HARP) and/or chemical vapor deposition (CVD) (such as a high density plasma chemical vapor deposition (HDPCVD) process, a plasma enhanced chemical vapor deposition (PECVD) process, a low-pressure chemical vapor deposition (LPCVD) process, an atmospheric pressure chemical vapor deposition (APCVD) process to form dielectric materials on the dielectric layers 126. Next, a chemical mechanical polishing (CMP) process is optionally performed on the inter-metal dielectric layer 326 to planarize the inter-metal dielectric layer 326.
The second gate plate 324 is electrically connected with the first gate plate 124 by the via 322 through the inter-metal dielectric layer 326. In some embodiments, since the second gate plate 324 is disposed along the gate 116 and the first gate plate 124, the shapes of the second gate plate 324 and the gate 116 are substantially the same from a top view (not shown). Since the electric potential of the gate 116, the first gate plate 124 and the second gate plate 324 are equal, the second gate plate 324, the gate 116, and the first gate plate 124 and are electrically connected in parallel along the direction of the gate 116 width Wg.
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As mentioned above, the present disclosure provides a lateral diffused metal oxide semiconductor. The source field plate is divided to form one or more gate plates above the gate, making their shapes substantially the same as the gate from a top view. Moreover, the gate plate is electrically connected to the gate in parallel by the contacts/vias. In this way, the gate resistance may be reduced, the device may be turned on uniformly, the switch turn-off time is shortened, and the switching loss is reduced.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
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Taiwanese Office Action and Search Report, dated Apr. 30, 2018, for Taiwanese Application No. 106140264. |
Number | Date | Country | |
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20190267455 A1 | Aug 2019 | US |