This application claims the benefit of priority to Taiwan Patent Application No. 112123078, filed on Jun. 20, 2023. The entire content of the above identified application is incorporated herein by reference.
Some references, which may include patents, patent applications and various publications, may be cited and discussed in the description of this disclosure. The citation and/or discussion of such references is provided merely to clarify the description of the present disclosure and is not an admission that any such reference is “prior art” to the disclosure described herein. All references cited and discussed in this specification are incorporated herein by reference in their entireties and to the same extent as if each reference was individually incorporated by reference.
The present disclosure relates to a capacitor package assembly and an assembly method thereof, and more particularly to a laterally placed capacitor package assembly and an assembly method thereof.
Applications of capacitors include being widely used in home appliances, computer motherboards and peripherals, power supplies, communication products and automobiles. The capacitors are mainly used to provide functions such as filtering, bypassing, rectifying, coupling, blocking and transforming, and such capacitors have become an indispensable component in electronic products. In the related art, the wound capacitor can only be placed upright on the circuit substrate without bending the conductive pins, so that the vertical wound capacitors cannot be used in highly space-constrained environments.
In response to the above-referenced technical inadequacy, the present disclosure provides a laterally placed capacitor package assembly and an assembly method thereof.
In order to solve the above-mentioned problems, one of the technical aspects adopted by the present disclosure is to provide a laterally placed capacitor package assembly configured to be laterally disposed on a circuit substrate, which includes a wound capacitor package structure and a capacitor supporting structure. The wound capacitor package structure includes a wound assembly, a conductive assembly and a package assembly. The wound assembly includes a wound positive conductive foil, a wound negative conductive foil and two wound separators, the conductive assembly includes a first conductive pin electrically contacting the wound positive conductive foil and a second conductive pin electrically contacting the wound negative conductive foil, and the wound assembly is disposed inside the package assembly. The capacitor supporting structure includes a supporting portion configured to support the wound capacitor package structure and a plurality of positioning portions extending outward from the supporting portion. One of the two wound separators is disposed between the wound positive conductive foil and the wound negative conductive foil, and one of the wound positive conductive foil and the wound negative conductive foil is disposed between the two wound separators. The first conductive pin includes a first embedded portion accommodated inside the package assembly and a first exposed portion exposed outside the package assembly, and the second conductive pin includes a second embedded portion accommodated inside the package assembly and a second exposed portion exposed outside the package assembly. When the capacitor supporting structure is configured to be disposed on the circuit substrate, the supporting portion of the capacitor supporting structure is configured to pass through the circuit substrate, and the plurality of positioning portions of the capacitor supporting structure are configured to be disposed on the circuit substrate for limiting a position of the capacitor supporting structure relative to the circuit substrate. When the wound capacitor package structure is configured to be laterally disposed on the capacitor supporting structure, the first exposed portion of the first conductive pin and the second exposed portion of the second conductive pin laterally extend from the package assembly without bending and are electrically connected to the circuit substrate.
In order to solve the above-mentioned problems, another one of the technical aspects adopted by the present disclosure is to provide a laterally placed capacitor package assembly, which includes a wound capacitor package structure and a capacitor supporting structure. The wound capacitor package structure includes a wound assembly, a conductive assembly and a package assembly. The conductive assembly includes a first conductive pin electrically contacting the wound assembly and a second conductive pin electrically contacting the wound assembly, and the wound assembly is disposed inside the package assembly. The capacitor supporting structure includes a supporting portion configured to support the wound capacitor package structure and a plurality of positioning portions extending outward from the supporting portion. The first conductive pin includes a first embedded portion accommodated inside the package assembly and a first exposed portion exposed outside the package assembly, and the second conductive pin includes a second embedded portion accommodated inside the package assembly and a second exposed portion exposed outside the package assembly. The first exposed portion of the first conductive pin and the second exposed portion of the second conductive pin laterally extend from the package assembly without bending.
In order to solve the above-mentioned problems, yet another one of the technical aspects adopted by the present disclosure is to provide an assembly method of a laterally placed capacitor package assembly, which includes: providing a wound capacitor package structure and a capacitor supporting structure on a circuit substrate, in which the capacitor supporting structure has a supporting portion passing through the circuit substrate and a plurality of positioning portions disposed on the circuit substrate; and then electrically connecting the wound capacitor package structure to the circuit substrate. The wound capacitor package structure includes a wound assembly, a conductive assembly and a package assembly, the conductive assembly includes a first conductive pin electrically contacting the wound assembly and a second conductive pin electrically contacting the wound assembly, and the wound assembly is disposed inside the package assembly. The supporting portion of the capacitor supporting structure is configured to support the wound capacitor package structure, and the plurality of positioning portions of the capacitor supporting structure are configured to extend outward from the supporting portion. The first exposed portion of the first conductive pin and the second exposed portion of the second conductive pin laterally extend from the package assembly without bending and are electrically connected to the circuit substrate.
In one of the possible or preferred embodiments, the step of providing the wound capacitor package structure and the capacitor supporting structure on the circuit substrate further includes: laterally placing the wound capacitor package structure on the capacitor supporting structure; and then placing the capacitor supporting structure that is configured to support the wound capacitor package structure on the circuit substrate.
In one of the possible or preferred embodiments, the step of providing the wound capacitor package structure and the capacitor supporting structure on the circuit substrate further includes: placing the capacitor supporting structure on the circuit substrate; and then laterally placing the wound capacitor package structure on the capacitor supporting structure.
In one of the possible or preferred embodiments, the package assembly includes a package casing configured to accommodate the wound assembly and a bottom sealing structure disposed inside the package casing to cooperate with the package casing, and the package assembly is completely enclosed by the package casing and the bottom sealing structure.
In one of the possible or preferred embodiments, the supporting portion of the capacitor supporting structure has an accommodating space, and a portion of the package assembly of the wound capacitor package structure is accommodated in the accommodating space of the supporting portion.
In one of the possible or preferred embodiments, the supporting portion of the capacitor supporting structure has a plurality of heat dissipation openings for partially exposing an outer surface of the package casing of the package assembly of the wound capacitor package structure.
In one of the possible or preferred embodiments, when the capacitor supporting structure is configured to be disposed on the circuit substrate, the plurality of positioning portions of the capacitor supporting structure are configured to be disposed on an upper surface or a lower surface of the circuit substrate.
In one of the possible or preferred embodiments, when the capacitor supporting structure is configured to be disposed on the circuit substrate, the plurality of positioning portions of the capacitor supporting structure are configured to be respectively fixed on a plurality of positioning areas of the circuit substrate, and each of the plurality of positioning areas is a recessed area or a planar area.
In one of the possible or preferred embodiments, when the capacitor supporting structure is configured to be disposed on the circuit substrate, the supporting portion of the capacitor supporting structure is configured to pass through a strip-shaped opening of the circuit substrate, and the plurality of positioning portions of the capacitor supporting structure are arranged along two long sides or two short sides of the strip-shaped opening of the circuit substrate, and the plurality of positioning portions of the capacitor supporting structure are separate from each other and correspond to each other, or connected with each other to form a single positioning portion.
In one of the possible or preferred embodiments, when the wound capacitor package structure is configured to be laterally disposed on the capacitor supporting structure, a first flat area of the first exposed portion of the first conductive pin and a second flat area of the second exposed portion of the second conductive pin respectively and electrically contact a first soldering area and a second soldering area of the circuit substrate.
Therefore, in the laterally placed capacitor package assembly provided by the present disclosure, by virtue of “the capacitor supporting structure including a supporting portion configured to support the wound capacitor package structure and a plurality of positioning portions extending outward from the supporting portion” and “the first exposed portion of the first conductive pin and the second exposed portion of the second conductive pin laterally extending from the package assembly without bending,” when the laterally placed capacitor package assembly is configured to be laterally disposed on a circuit substrate, the first exposed portion of the first conductive pin and the second exposed portion of the second conductive pin can be laterally and electrically connected to the circuit substrate without bending.
Furthermore, in the assembly method of the laterally placed capacitor package assembly provided by the present disclosure, by virtue of “providing a wound capacitor package structure and a capacitor supporting structure on a circuit substrate, in which the capacitor supporting structure has a supporting portion passing through the circuit substrate and a plurality of positioning portions disposed on the circuit substrate” and “electrically connecting the wound capacitor package structure to the circuit substrate,” when the laterally placed capacitor package assembly is configured to be laterally disposed on a circuit substrate, the first exposed portion of the first conductive pin and the second exposed portion of the second conductive pin can be laterally and electrically connected to the circuit substrate without bending.
These and other aspects of the present disclosure will become apparent from the following description of the embodiment taken in conjunction with the following drawings and their captions, although variations and modifications therein may be affected without departing from the spirit and scope of the novel concepts of the disclosure.
The described embodiments may be better understood by reference to the following description and the accompanying drawings, in which:
The present disclosure is more particularly described in the following examples that are intended as illustrative only since numerous modifications and variations therein will be apparent to those skilled in the art. Like numbers in the drawings indicate like components throughout the views. As used in the description herein and throughout the claims that follow, unless the context clearly dictates otherwise, the meaning of “a,” “an” and “the” includes plural reference, and the meaning of “in” includes “in” and “on.” Titles or subtitles can be used herein for the convenience of a reader, which shall have no influence on the scope of the present disclosure.
The terms used herein generally have their ordinary meanings in the art. In the case of conflict, the present document, including any definitions given herein, will prevail. The same thing can be expressed in more than one way. Alternative language and synonyms can be used for any term(s) discussed herein, and no special significance is to be placed upon whether a term is elaborated or discussed herein. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms is illustrative only, and in no way limits the scope and meaning of the present disclosure or of any exemplified term. Likewise, the present disclosure is not limited to various embodiments given herein. Numbering terms such as “first,” “second” or “third” can be used to describe various components, signals or the like, which are for distinguishing one component/signal from another one only, and are not intended to, nor should be construed to impose any substantive limitations on the components, signals or the like.
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In conclusion, in the laterally placed capacitor package assembly S provided by the present disclosure, by virtue of “the capacitor supporting structure 2 including a supporting portion 21 configured to support the wound capacitor package structure 1 and a plurality of positioning portions 22 extending outward from the supporting portion 21” and “the first exposed portion 1212 of the first conductive pin 121 and the second exposed portion 1222 of the second conductive pin 122 laterally extending from the package assembly 13 without bending,” when the laterally placed capacitor package assembly S is configured to be laterally disposed on a circuit substrate P, the first exposed portion 1212 of the first conductive pin 121 and the second exposed portion 1222 of the second conductive pin 122 can be laterally and electrically connected to the circuit substrate P without bending.
Furthermore, in the assembly method of the laterally placed capacitor package assembly S provided by the present disclosure, by virtue of “providing a wound capacitor package structure 1 and a capacitor supporting structure 2 on a circuit substrate P, in which the capacitor supporting structure 2 has a supporting portion 21 passing through the circuit substrate P and a plurality of positioning portions 22 disposed on the circuit substrate P” and “electrically connecting the wound capacitor package structure 1 to the circuit substrate P,” when the laterally placed capacitor package assembly S is configured to be laterally disposed on a circuit substrate P, the first exposed portion 1212 of the first conductive pin 121 and the second exposed portion 1222 of the second conductive pin 122 can be laterally and electrically connected to the circuit substrate P without bending.
The foregoing description of the exemplary embodiments of the disclosure has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
The embodiments were chosen and described in order to explain the principles of the disclosure and their practical application so as to enable others skilled in the art to utilize the disclosure and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present disclosure pertains without departing from its spirit and scope.
Number | Date | Country | Kind |
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112123078 | Jun 2023 | TW | national |