Embodiments described herein generally relate electronic devices, such as semiconductor devices and socketing interconnect technologies.
Liquid metal interconnect array sockets provide a number of advantages, including, but not limited to the ability to de-socket a device and socket in a new device at room temperature with minimal or no tooling. In some cases, liquid metal can interact with moisture in the air, which may alter the liquid metal. It is desired to have device configurations and methods that address these concerns, and other technical challenges.
The following description and the drawings sufficiently illustrate specific embodiments to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. Portions and features of some embodiments may be included in, or substituted for, those of other embodiments. Embodiments set forth in the claims encompass all available equivalents of those claims.
The socket 101 includes an array of pins 104 on a first surface 102. The socket 101 further includes an array of liquid metal filled reservoirs 110 on a second surface 112. In one example, the liquid metal filled reservoirs 110 include gallium or a gallium alloy. Gallium and gallium alloys can be tailored by varying alloying elements and element amounts to be liquid at room temperature. Metals that are liquid at room temperature are useful because they easily form an electrical connection when a solid metal mating component penetrates the liquid metal. Example solid metal components include, but are not limited to, pins, rods, plates, or other geometries. Notably, this type of liquid metal electrical connection is easily made, and easily disconnected with minimal force.
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The pins in the array of pins include a pin cross section dimension. In a cylindrical pin example, a pin cross section dimension is a pin diameter. In other examples, a pin may be formed from substantially flat material, which may result in a rectangular or square pin cross section dimension. In such an example, the pin cross section dimension may be defined as a diagonal dimension across the rectangle or square. Other pin cross section dimensions will depend on a pin cross section geometry, and will be determined by a greatest dimension across a pin cross section.
In one example, pores 132 in the porous resilient material have a diameter larger than a pin cross section dimension. When pores are smaller than a pin cross section dimension, an insertion force to drive the pin 104 through the cap layer 130 becomes large, and a possibility for tearing the cap layer 130 instead of piercing the cap layer 130 exists. In contrast, when the pores are larger than the pin cross section dimension, insertion force is small, and a smooth pierce is achieved when driving the pins 104 into and through the cap layer 130.
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In one embodiment, processor 910 has one or more processor cores 912 and 912N, where 912N represents the Nth processor core inside processor 910 where N is a positive integer. In one embodiment, system 900 includes multiple processors including 910 and 905, where processor 905 has logic similar or identical to the logic of processor 910. In some embodiments, processing core 912 includes, but is not limited to, pre-fetch logic to fetch instructions, decode logic to decode the instructions, execution logic to execute instructions and the like. In some embodiments, processor 910 has a cache memory 916 to cache instructions and/or data for system 900. Cache memory 916 may be organized into a hierarchal structure including one or more levels of cache memory.
In some embodiments, processor 910 includes a memory controller 914, which is operable to perform functions that enable the processor 910 to access and communicate with memory 930 that includes a volatile memory 932 and/or a non-volatile memory 934. In some embodiments, processor 910 is coupled with memory 930 and chipset 920. Processor 910 may also be coupled to a wireless antenna 978 to communicate with any device configured to transmit and/or receive wireless signals. In one embodiment, an interface for wireless antenna 978 operates in accordance with, but is not limited to, the IEEE 802.11 standard and its related family, Home Plug AV (HPAV), Ultra Wide Band (UWB), Bluetooth, WiMax, or any form of wireless communication protocol.
In some embodiments, volatile memory 932 includes, but is not limited to, Synchronous Dynamic Random Access Memory (SDRAM), Dynamic Random Access Memory (DRAM), RAMBUS Dynamic Random Access Memory (RDRAM), and/or any other type of random access memory device. Non-volatile memory 934 includes, but is not limited to, flash memory, phase change memory (PCM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), or any other type of non-volatile memory device.
Memory 930 stores information and instructions to be executed by processor 910. In one embodiment, memory 930 may also store temporary variables or other intermediate information while processor 910 is executing instructions. In the illustrated embodiment, chipset 920 connects with processor 910 via Point-to-Point (PtP or P-P) interfaces 917 and 922. Chipset 920 enables processor 910 to connect to other elements in system 900. In some embodiments of the example system, interfaces 917 and 922 operate in accordance with a PtP communication protocol such as the Intel® QuickPath Interconnect (QPI) or the like. In other embodiments, a different interconnect may be used.
In some embodiments, chipset 920 is operable to communicate with processor 910, 905N, display device 940, and other devices, including a bus bridge 972, a smart TV 976, I/O devices 974, nonvolatile memory 960, a storage medium (such as one or more mass storage devices) 962, a keyboard/mouse 964, a network interface 966, and various forms of consumer electronics 977 (such as a PDA, smart phone, tablet etc.), etc. In one embodiment, chipset 920 couples with these devices through an interface 924. Chipset 920 may also be coupled to a wireless antenna 978 to communicate with any device configured to transmit and/or receive wireless signals. In one example, any combination of components in a chipset may be separated by a continuous flexible shield as described in the present disclosure.
Chipset 920 connects to display device 940 via interface 926. Display 940 may be, for example, a liquid crystal display (LCD), a light emitting diode (LED) array, an organic light emitting diode (OLED) array, or any other form of visual display device. In some embodiments of the example system, processor 910 and chipset 920 are merged into a single SOC. In addition, chipset 920 connects to one or more buses 950 and 955 that interconnect various system elements, such as I/O devices 974, nonvolatile memory 960, storage medium 962, a keyboard/mouse 964, and network interface 966. Buses 950 and 955 may be interconnected together via a bus bridge 972.
In one embodiment, mass storage device 962 includes, but is not limited to, a solid state drive, a hard disk drive, a universal serial bus flash memory drive, or any other form of computer data storage medium. In one embodiment, network interface 966 is implemented by any type of well-known network interface standard including, but not limited to, an Ethernet interface, a universal serial bus (USB) interface, a Peripheral Component Interconnect (PCI) Express interface, a wireless interface and/or any other suitable type of interface. In one embodiment, the wireless interface operates in accordance with, but is not limited to, the IEEE 802.11 standard and its related family, Home Plug AV (HPAV), Ultra Wide Band (UWB), Bluetooth, WiMax, or any form of wireless communication protocol.
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To better illustrate the method and apparatuses disclosed herein, a non-limiting list of embodiments is provided here:
Example 1 includes an electronic interconnect socket. The socket includes an array of pins on a first surface, the pins having a pin cross section dimension, an array of liquid metal filled reservoirs on a second surface, and a cap layer including porous resilient material regions covering the array of liquid metal filled reservoirs, wherein pores in the porous resilient material have a diameter larger than the pin cross section dimension.
Example 2 includes the electronic interconnect socket of example 1, further including a strain relief pattern in the porous resilient material.
Example 3 includes the electronic interconnect socket of any one of examples 1-2, wherein the cap layer is formed from a continuous porous resilient material.
Example 4 includes the electronic interconnect socket of any one of examples 1-3, wherein the cap layer includes a continuous solid portion with isolated resilient material regions corresponding to the array of liquid metal filled reservoirs.
Example 5 includes the electronic interconnect socket of any one of examples 1-4, further including a continuous moisture barrier layer over the cap layer.
Example 6 includes the electronic interconnect socket of any one of examples 1-5, further including an adhesive layer between the cap layer and the array of liquid metal filled reservoirs.
Example 7 includes the electronic interconnect socket of any one of examples 1-6, further including an adhesive layer within a middle portion of the cap layer.
Example 8 includes the electronic interconnect socket of any one of examples 1-7, wherein the liquid metal includes gallium.
Example 9 includes an electronic device. The electronic device includes a semiconductor die coupled to a first side of a substrate, and an electronic interconnect socket on a second side of the substrate. The electronic interconnect socket includes an array of pins on a first surface, an array of liquid metal filled reservoirs on a second surface, a cap layer including porous resilient material regions covering the array of liquid metal filled reservoirs, and a seal between the first surface and the second surface.
Example 10 includes the electronic device of example 9, wherein the seal includes an opposing porous resilient material located on the first surface.
Example 11 includes the electronic device of any one of examples 9-10, wherein the opposing porous resilient material includes a closed cell porous material.
Example 12 includes the electronic device of any one of examples 9-11, wherein the seal includes a moisture barrier layer on lateral edges of the cap layer.
Example 13 includes the electronic device of any one of examples 9-12, wherein the seal includes an array of rigid protrusions between pins in the array of pins, the array of rigid protrusions configured to compress mating portions of the cap layer when socketed.
Example 14 includes the electronic device of any one of examples 9-13, wherein the seal includes a first fence located on lateral edges of the first surface and a second fence located on lateral edges of the second surface, wherein the first fence and the second fence slidably fit within each other to form a moisture barrier when socketed.
Example 15 includes the electronic device of any one of examples 9-14, further including an array of solder balls coupled to the array of pins though the first surface.
Example 16 includes the electronic device of any one of examples 9-15, wherein the first fence is vertically movable with respect to the first surface.
Example 17 includes the electronic device of any one of examples 9-16, further including an o-ring between the first fence and the second fence when socketed.
Example 18 includes a method of socketing an electronic device. The method includes pressing a first socket half together with a second socket half, the first socket half including an array of pins and the second socket half including an array of liquid metal filled reservoirs, and piercing a cap layer including porous resilient material regions covering the array of liquid metal filled reservoirs, wherein pores in the porous resilient material have a diameter larger than a pin cross section dimension.
Example 19 includes the method of example 18, further including compressing a portion of the porous resilient material to selectively reduce a moisture permeability.
Example 20 includes the method of any one of examples 18-19, further including compressing a portion of a second porous resilient material interspersed within the array of pins.
Example 21 includes the method of any one of examples 18-20, further including vertically sliding a first fence that surrounds the first socket half to seal against a circuit board connected to the first socket half to form a moisture barrier between the first socket half and the circuit board.
Example 22 includes the method of any one of examples 18-21, further including vertically sliding a second fence that surrounds the second socket half to mate with the first fence to form a moisture barrier between the first socket half and the second socket half.
Throughout this specification, plural instances may implement components, operations, or structures described as a single instance. Although individual operations of one or more methods are illustrated and described as separate operations, one or more of the individual operations may be performed concurrently, and nothing requires that the operations be performed in the order illustrated. Structures and functionality presented as separate components in example configurations may be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements fall within the scope of the subject matter herein.
Although an overview of the inventive subject matter has been described with reference to specific example embodiments, various modifications and changes may be made to these embodiments without departing from the broader scope of embodiments of the present disclosure. Such embodiments of the inventive subject matter may be referred to herein, individually or collectively, by the term “invention” merely for convenience and without intending to voluntarily limit the scope of this application to any single disclosure or inventive concept if more than one is, in fact, disclosed.
The embodiments illustrated herein are described in sufficient detail to enable those skilled in the art to practice the teachings disclosed. Other embodiments may be used and derived therefrom, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. The Detailed Description, therefore, is not to be taken in a limiting sense, and the scope of various embodiments is defined only by the appended claims, along with the full range of equivalents to which such claims are entitled.
As used herein, the term “or” may be construed in either an inclusive or exclusive sense. Moreover, plural instances may be provided for resources, operations, or structures described herein as a single instance. Additionally, boundaries between various resources, operations, modules, engines, and data stores are somewhat arbitrary, and particular operations are illustrated in a context of specific illustrative configurations. Other allocations of functionality are envisioned and may fall within a scope of various embodiments of the present disclosure. In general, structures and functionality presented as separate resources in the example configurations may be implemented as a combined structure or resource. Similarly, structures and functionality presented as a single resource may be implemented as separate resources. These and other variations, modifications, additions, and improvements fall within a scope of embodiments of the present disclosure as represented by the appended claims. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.
The foregoing description, for the purpose of explanation, has been described with reference to specific example embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit the possible example embodiments to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. The example embodiments were chosen and described in order to best explain the principles involved and their practical applications, to thereby enable others skilled in the art to best utilize the various example embodiments with various modifications as are suited to the particular use contemplated.
It will also be understood that, although the terms “first,” “second,” and so forth may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first contact could be termed a second contact, and, similarly, a second contact could be termed a first contact, without departing from the scope of the present example embodiments. The first contact and the second contact are both contacts, but they are not the same contact.
The terminology used in the description of the example embodiments herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used in the description of the example embodiments and the appended examples, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term “and/or” as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
As used herein, the term “if” may be construed to mean “when” or “upon” or “in response to determining” or “in response to detecting,” depending on the context. Similarly, the phrase “if it is determined” or “if [a stated condition or event] is detected” may be construed to mean “upon determining” or “in response to determining” or “upon detecting [the stated condition or event]” or “in response to detecting [the stated condition or event],” depending on the context.