The present invention relates to a magnetic head and a magnetic disk unit, more precisely relates to a magnetic head, in which a magnetoresistance effect reproducing element is magnetically shielded by shielding layers, and a magnetic disk unit having said magnetic head.
These days, storage capacities of storage units, e.g., magnetic disk unit, have been significantly increased. Therefore, recording density must be highly increased. With increase of plane recording density, an area for one bit of data magnetically recorded in a recording medium is reduced, and a sensor of a magnetic head, which reads data from the recording medium, is also downsized due to the reduction of said area.
The lower shielding layer 12a and the upper shielding layer 12b shield the magnetoresistance effect reproducing element 11 so as to prevent magnetism of bits other than an object bit from acting on the magnetoresistance effect reproducing element 11. With this structure, only the object bit, which is located immediately under the magnetoresistance effect reproducing element 11, can be sensed, so that a desired resolution can be obtained.
Conventionally, sectional shapes of the lower shielding layer 12a and the upper shielding layer 12b, each of which is defined by the head height direction and the core width direction, are rectangular shapes (see
A resistance value of the spin valve type GMR element is varied by the magnetization direction of the free layer 103 with respect to that of the pinned layer 102, so that the data magnetically recorded in the recording medium can be detected as resistance variation of the GMR element.
As shown in
In the conventional magnetic head 10, the upper shielding layer 12 has a clockwise magnetic domain structure (see
To prevent the fluctuation of the output of the magnetic head, which is caused by the magnetic domain structure of the shielding layers, and stabilize the output of the magnetic head, a modified magnetic head is disclosed in Japanese Laid-open Patent Publication No. 2006-260687. The modified magnetic head 100 is shown in
The magnetic head 100 has a magnetoresistance effect reproducing element 111 and shielding layers 112a and 112b, which magnetically shield the magnetoresistance effect reproducing element 111, and planar shapes of the shielding layers 112a and 112b are polygonal shapes and asymmetrical in the head height direction (see
The present invention was conceived to solve the above described problems.
An object of the present invention is to provide a magnetic head having shielding layers, which is capable of preventing fluctuation of output caused by magnetic domain structures of the shielding layers, stabilizing the output, restraining variation of products and improving production yield.
Another object is to provide a magnetic disk unit including the magnetic head of the present invention.
To achieve the objects, the present invention has following structures.
Namely, the magnetic head of the present invention comprises: shielding layers for magnetically shielding a magnetoresistance effect reproducing element; hard films being located on the both sides of the magnetoresistance effect reproducing element as seen from a facing surface which faces a recording medium; and soft magnetic layers being composed of a soft magnetic material, the soft magnetic layers being located on the both sides of the shielding layers as seen from the facing surface.
With this structure, directions of magnetic domain structures of the shielding layers can be set, by magnetic domain structures of the soft magnetic layers, in a unique direction with respect to the magnetoresistance effect reproducing element.
In the magnetic head, the soft magnetic layers may be extended outward from edges of plating base layers, which are respectively formed under the shielding layers, as seen from the facing surface.
With this structure, the soft magnetic layers and the plating base layers can be simultaneously formed, so that a production process of the magnetic head can be simplified. The layers can be formed efficiently.
In the magnetic head, antiferromagnetic layers, which are composed of an antiferromagnetic material, may be respectively formed on the soft magnetic layers.
With this structure, magnetic domain structures of the soft magnetic layers can be securely set in a unique direction by exchange coupling function of the antiferromagnetic layers.
Preferably, a sectional shape of each of the soft magnetic layers, which is defined by the head height direction and the core width direction, is a rectangular shape or a triangular shape.
The magnetic disk unit of the present invention comprises: a head slider including a magnetic head, which has shielding layers for magnetically shielding a magnetoresistance effect reproducing element, hard films being located on the both sides of the magnetoresistance effect reproducing element as seen from a facing surface which faces a recording medium, and soft magnetic layers being composed of a soft magnetic material, the soft magnetic layers being located on the both sides of the hard films as seen from the facing surface; a suspension supporting the head slider; a rotatable actuator arm having an end, to which an end of the suspension is fixed; and an electric signal detection circuit being electrically connected to the magnetoresistance effect reproducing element, via insulated cables provided on the suspension and the actuator arm, so as to read data recorded in the recording medium.
With this structure, output of the magnetic head is not fluctuated, so that output of the magnetic disk unit can be stabilized.
In the magnetic head of the present invention, the magnetic domain structures of the shielding layers, which are formed by a magnetizing treatment performed in the production process of the magnetic head (reproducing head), can be set in a unique direction. Therefore, a fixed bias magnetic field acting on the magnetoresistance effect reproducing element of the magnetic head can be maintained, so that the output of the magnetic head can be stabilized without fluctuation. By restraining the fluctuation, production yield can be improved.
In the magnetic disk unit of the present invention, the magnetic head, whose output is stabilized, is used as the reproducing head, so that a highly reliable magnetic disk unit can be produced.
Embodiments of the present invention will now be described by way of examples and with reference to the accompanying drawings, in which:
Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, in which:
Generally, the process of producing the conventional magnetic head 10 (see
Since the lower shielding layer 12a and the upper shielding layer 12b are composed of a soft magnetic material having very small coercive forces, their magnetized patterns after disappearing the magnetic field H have structures for minimizing static magnetic energy. Namely, the entire shielding layer including the lower and the upper shielding layers 12a and 12b has a magnetic domain structure in which macroscopic magnetization is nearly zero. After disappearing the magnetic field H, the lower and the upper shielding layers 12a and 12b have reflux magnetic domain structures as shown in
While magnetizing the lower and the upper shielding layers 12a and 12b, the magnetization directions correspond to the magnetizing direction. However, their magnetic domain structures, i.e., the clockwise magnetic domain structure or the counterclockwise magnetic domain structure, formed after disappearing the magnetic field H cannot be controlled. The lower and the upper shielding layers 12a and 12b have bilaterally-symmetric configurations, so appearance ratio of the clockwise magnetic domain structure and the counterclockwise magnetic domain structure is 1:1. Namely, the clockwise magnetic domain structure and the counterclockwise magnetic domain structure evenly formed.
In the lower and the upper shielding layers 12a and 12b, core widths are from several dozen μm to 100 μm, and heights in the head height direction are several dozen μm. On the other hand, in the magnetoresistance effect reproducing element 11, a core width and a height in the head height direction are about 100 nm. Namely, the magnetoresistance effect reproducing element 11 is much smaller than the shielding layers 12a and 12b (one-several hundredth to one-thousandth).
Therefore, in case of the clockwise magnetic domain structure shown in
In case of using a CIP-GMR (Current In Plane-GMR) element as the magnetoresistance effect reproducing element 11, as shown in
In
On the other hand, in
As described above, in the conventional magnetic head 10, the bias magnetic fields acting on the magnetoresistance effect reproducing element 11 are substantially fluctuated on the basis of the reflux direction of the magnetic domain structure of the upper shielding layer 12b. By the fluctuation of the bias magnetic fields, the rotational angle of the free layer 103 with respect to a magnetic field of a recording medium is varied and output of the magnetic head 10 is fluctuated.
Thus, the magnetic heads of the following embodiments are capable of uniquely define magnetic domain structures of shielding layers so as to stabilize output of the magnetic heads.
The magnetic head of a first embodiment of the present invention will be explained. Note that, a basic structure of the magnetic head is the same as that of the conventional magnetic head 10, so the structural members described above are assigned the same symbols and explanation will be omitted.
Note that, a GMR element, a TMR element, etc. may be used as the magnetoresistance effect reproducing element 11, and a film structure of the element is not limited.
The present embodiment is characterized by soft magnetic layers 17 which are respectively provided on the both sides of the lower and the upper shielding layers 12a and 12b as seen from a facing surface (an air bearing surface) 7, which will face a surface of a recording medium. Note that, in
As shown in
An example of the soft magnetic layers 17 is shown in
In the present embodiment, the soft magnetic layers 17 and the plating base layers 21 are simultaneously formed, so they are continuously formed and have the same thickness. Note that, the soft magnetic layers 17 and the plating base layers 21 need not be formed simultaneously and may have different shapes and thicknesses.
The soft magnetic layers 17 and the plating base layers 21 are composed of the same material or material having the same function, so the base plating layers 21 are considered as parts of the shielding layers 12a and 12b. Therefore, the extended parts of the plating base layers 21, i.e., the soft magnetic layers 17, are outwardly extended from the side edges of the shielding layers 12a and 12b as seen from the facing surface 7 side, and thereby the soft magnetic layers 17 can be located on the both sides of the shielding layers 12a and 12b in the core width direction.
Further, the soft magnetic layers 17 may be located near the shielding layers 12a and 12b. For example, the soft magnetic layers 17 may be located on the both sides of a layer above or under the shielding layer 12a or 12b. In this case too, the same effects can be obtained.
In the present embodiment, as shown in
The present embodiment is characterized by the soft magnetic layers 17 located on the both sides of the shielding layers 12a and 12b as seen from the facing surface 7 side. With this structure, the direction of the magnetic domains of the shielding layers 12a and 12b corresponding to the magnetoresistance effect reproducing element 11 can be uniquely set.
More precisely, the magnetic domain structures shown in
Namely, in each of the shielding layers 12a and 12b, a magnetic domain directed leftward appears in a part located between the soft magnetic layers 17 and close to the facing surface 7, i.e., a part corresponding to the magnetoresistance effect reproducing element 11; a reflux magnetic domain structure appears in another part which is not located between the soft magnetic layers 17, as shown in
In each of the shielding layers 12a and 12b, the magnetic domain structure can be controlled in the unique direction with respect to the magnetoresistance effect reproducing element 11. In the present embodiment, as shown in
As described above, if the magnetic domain structures of the shielding layers 12a and 12b cannot be uniquely set, magnetic fields directed in the different directions will act on the magnetoresistance effect reproducing element 11 and output of the magnetic head 1 will be fluctuated.
However, in the present embodiment, the magnetic domain structures of the shielding layers 12a and 12b can be uniquely set as shown in
Unlike the conventional method of controlling magnetic domain structures, the magnetic domain structures are controlled on the basis of shape anisotropy of the plating base layers 21, so that the magnetic domains of the shielding layers 12a and 12b can be securely controlled.
Next, a second embodiment will be explained. Note that, a basic structure of the magnetic head of the second embodiment is the same as that of the first embodiment, so the structural members described above are assigned the same symbols and explanation will be omitted.
As shown in
More precisely, the magnetic domain structures shown in
Namely, in each of the shielding layers 12a and 12b, a magnetic domain directed leftward appears in a part located between the soft magnetic layers 17 and close to the facing surface 7, i.e., a part corresponding to the magnetoresistance effect reproducing element 11; a reflux magnetic domain structure appears in another part which is not located between the soft magnetic layers 17, as shown in
In each of the shielding layers 12a and 12b, the magnetic domain structures can be controlled in the unique direction with respect to the magnetoresistance effect reproducing element 11. In the present embodiment, as shown in
Next, a third embodiment will be explained. Note that, a basic structure of the magnetic head of the third embodiment is the same as those of the foregoing embodiments, so the structural members described above are assigned the same symbols and explanation will be omitted.
As shown in
The antiferromagnetic layers 19 pin the magnetization directions of the soft magnetic layers by exchange coupling function, so that the magnetic domain structures of the soft magnetic layers 17 can be securely directed in the unique direction as shown in
Shapes of the antiferromagnetic layers 19 are defined, on the basis of the shapes of the soft magnetic layers 17, so as to optimally produce the exchange coupling function.
Next, a production process of the antiferromagnetic layers 19 will be explained with reference to
Firstly, as shown in
Next, as shown in
Next, as shown in
Then, one side surface of the antiferromagnetic layer 19, on which the resist layers 30 are formed, is dry-etched by, for example, an ion mill process, so as to remove a part of the antiferromagnetic layer 19 and a part of the soft magnetic layer 17, which are not covered with the resist layers 30.
After completing the ion mill process, the resist layers 30 are removed as shown in
Note that, in the present embodiment, the soft magnetic layers 17 and the antiferromagnetic layers 19 are formed into rectangular shapes, but their shapes are not limited to the present embodiment.
In the magnetic head of the present embodiment too, the magnetic domain structures formed in the shielding layers 12a and 12b can be directed in the unique direction. Therefore, the output fluctuation of the magnetic head can be prevented, and the output can be stabilized.
The present invention relates to the magnetic head having the magnetoresistance effect reproducing element 11 is characterized in that the lower shielding layer 12a and the upper shielding layer 12b are respectively located on the both sides of the magnetoresistance effect reproducing element 11 in the thickness direction as seen from the facing surface, that the soft magnetic layers 17 are respectively located on the both sides of each of the shielding layers 12a and 12b in the core width direction as seen from the facing surface and that the magnetic domain structures of the shielding layers 12a and 12b are controlled, by the magnetic domain structures of the soft magnetic layers 17, to form the unique magnetic domain structures.
Therefore, the present invention can be applied to not only the magnetic head including the shielding layers and the spin valve type GMR element but also other magnetic heads including shielding layers and a magnetoresistance effect reproducing element, e.g., MR (Magnetoresistance) element, TMR (Tunneling Magnetoresistance) element, CPP-GMR (Current Perpendicular to Plane-GMR) element. In any cases, the magnetic domain structures of the shielding layers can be uniquely set, so that the output fluctuation of the magnetic head can be prevented.
By employing the magnetic head of the present invention, a magnetic disk unit capable of corresponding to high recording density and realizing high reproduction sensitivity and a magnetoresistance device, e.g., MRAM, having superior storage characteristics can be produced.
An embodiment of a magnetic disk unit 50 is shown in
In the magnetic disk unit of the present embodiment, output of the magnetic head is stabilized, so that the magnetic disk unit, which is capable of corresponding to high recording density and stably outputting, can be produced.
The invention may be embodied in other specific forms without departing from the spirit of essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Number | Date | Country | Kind |
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2008-136326 | May 2008 | JP | national |