The present invention relates to a method for fabricating an integrated semiconductor circuit having a conductor structure buried in a semiconductor substrate, and to an integrated semiconductor circuit, in which case the integrated semiconductor circuit may be an application specific semiconductor circuit or a semiconductor circuit that can be adapted for an application.
Modern integrated semiconductor circuits contain a large number of electronic components and often integrate a wide variety of analog and digital functions. In this case, the fabrication costs are essentially determined by the number of fabrication steps, in particular by the number of photolithography masks, and by the area of the individual chip or the number of chips that can be processed on a wafer. Therefore, it is endeavored to produce the smallest possible chips with a least possible number of masks or fabrication steps.
Miniaturization generally requires, in particular, a space-saving accommodation of conductor structures via which potentials or voltages, currents and signals are effected between electrical, in particular electronic, components and also between the latter and connection contact areas provided for external connection. However, a space-saving arrangement of these conductor structures often necessitates a complex three-dimensional structure thereof, which can in turn only be produced with a high outlay, in particular with additional fabrication steps and lithography masks.
This high fabrication outlay has a particularly adverse effect if an integrated semiconductor circuit is to be adapted to a specific application by means of selected conductor structures, as occurs for example in the case of an ASIC (ASIC=application specific integrated circuit).
The object of the present invention is to provide a method for fabricating an integrated semiconductor circuit or an application specific integrated semiconductor circuit and also an integrated semiconductor circuit which enable a cost-effective fabrication of an integrated semiconductor circuit or of an application specific integrated semiconductor circuit.
This object is achieved by means of methods in accordance with claim 1 or 3 and an integrated semiconductor circuit in accordance with claim 19.
Preferred developments of the present invention are defined in the dependent patent claims.
In accordance with the present invention, in the case of a method for fabricating an integrated semiconductor circuit having a conductor structure buried in a semiconductor substrate, which conductor structure electrically conductively connects two connection regions, a semiconductor substrate is provided, in which two connection regions are produced. A preliminary structure—buried in the semiconductor substrate—for the conductor structure is produced between the two connection regions, the preliminary structure forming no electrically conductive connection or a connection of low electrical conductivity between the connection regions. Energy is supplied locally to the preliminary structure in order to convert the preliminary structure into the conductor structure, the conductor structure forming a connection between the connection regions whose electrical conductivity is higher than the conductivity of the connection formed by the preliminary structure.
In the case of a method for fabricating an application specific integrated semiconductor circuit in accordance with the present invention, provision is made of a semiconductor substrate with a plurality of electrical components. A plurality of preliminary structures buried in the semiconductor substrate are produced, each preliminary structure forming no electrically conductive connection or a connection of low electrical conductivity between two assigned connection regions. One or more of the preliminary structures are selected depending on an application for which the semiconductor circuit is provided. Energy is supplied locally to the one or more selected preliminary structures in order to convert them into a conductor structure or conductor structures which in each case form a connection between the assigned connection regions, the electrical conductivity of each conductor structure being higher than the conductivity of the connection formed by the preliminary structure. As a result, two electrical components are electrically conductively connected to one another.
An integrated semiconductor circuit in accordance with the present invention comprises a semiconductor substrate, two connection regions in the semiconductor substrate and a preliminary structure buried in the semiconductor substrate, which preliminary structure forms no electrically conductive connection or a connection of low electrical conductivity between the connection regions, and which preliminary structure can be converted into a buried conductor structure by local supply of energy, which buried conductor structure forms a connection between the two connection regions whose electrical conductivity is higher than the electrical conductivity of the connection formed by the preliminary structure.
The present invention is based on the idea of producing a conductor structure in two steps. In a first step, a preliminary structure is produced, which, at least in one section, has no or a low electrical conductivity, so that it forms no electrically conductive connection or a connection of low electrical conductivity between two connection regions. In a second step, energy is supplied locally to the preliminary structure, the supply of energy preferably being restricted to the preliminary structure or to its nonconductive section. This is achieved by means of focusing, by means of masks and/or by radiating in monochromatic electromagnetic radiation which is absorbed only by the preliminary structure but not by surrounding material. The energy supplied effects conversion of the preliminary structure into a conductor structure in which, in particular, the electrical conductivity is increased. The conversion of the preliminary structure into the conductor structure is effected thermally, for example, by diffusion of dopants, annealing of crystal lattice defects, mixing of mutually adjoining materials by diffusion, implementation of crystallization or recrystallization, or by a chemical reaction taking place at an interface between two materials. As an alternative, the energy supplied effects conversion of the preliminary structure into the conductor structure in a non-thermal manner, for example in a photochemical manner.
One advantage of the present invention consists in the fact that it enables a virtually arbitrary arrangement of conductor structures in the bulk of the semiconductor substrate and a virtually arbitrary form of each conductor structure. A space-saving arrangement of conductor structures is thus possible, which results in a reduction of the chip area and thus a reduction of the fabrication costs.
A further advantage of the present invention consists in the fact that the conversion of the preliminary structure into the conductor structure can be effected at a virtually arbitrary point in time after the production of the preliminary structure. In particular, it is possible in this way, for example, for components that are integrated jointly on a chip to be tested separately and only then to be electrically connected to one another by the conversion of the preliminary structures into conductor structures. This additional degree of freedom enables fabrication processes to be simplified and thus contributes to the reduction of fabrication costs.
Finally, a further advantage of the present invention consists in the fact that it is possible to provide integrated semiconductor circuits with numerous preliminary structures which represent options for the formation of different electrical connections and thus also different functionalities. Depending on the specific application for which the integrated semiconductor circuit is provided, it is then possible to select one or more of these options or functionalities. In order to realize the latter, only those preliminary structures which are necessary for the realization of the desired functionality are then converted into conductor structures. The present invention thus enables a new type of ASIC.
Preferred exemplary embodiments of the following invention are explained in more detail below with reference to the accompanying figures, in which:
The preliminary structure 12 connects a first connection region 14 to a second connection region 16, which are likewise arranged in the semiconductor substrate 10. In this exemplary embodiment, the preliminary structure 12 has a vertical section 18 and two horizontal sections 20, 22 oriented essentially perpendicularly to one another.
The entire preliminary structure 12 or at least one section of the preliminary structure 12 has no or only a low electrical conductivity. It therefore forms no electrically conductive connection or a connection of low electrical conductivity between the connection regions 14, 16. By supplying energy to the preliminary structure 12, the latter can be converted into a conductor structure which forms an electrically conductive connection between the connection regions 14, 16 whose electrical conductivity is higher or preferably even substantially higher than the conductivity of the connection formed by the preliminary structure 12. The conversion of the preliminary structure 12 into the conductor structure is explained in more detail further below with reference to FIGS. 4 to 7.
The preliminary structure 12 and the connection regions 14, 16 are illustrated as parallelepipeds or as composed of parallelepipeds in
The connection regions 14, 16 are likewise arranged arbitrarily within the semiconductor substrate 10. They are connection regions of electrical components, which are to include in particular also the electronic components, for example transistors, resistors, diodes, capacitors, inductive components, connection contact areas (pads) for electrical connection to other chips or to contact pins of a housing or conductor structures made of metal or doped semiconductor material. As an alternative, a connection region 14, 16 is part of a further preliminary structure arranged in series with the preliminary structure 12 illustrated in
The preliminary structures 12, 32, 34 originally have a low or no electrical conductivity. Initially no electrically conductive connection exists between the first connection contact area 36 and the first capacitor electrode 38. By locally supplying energy to the preliminary structures 12, 32, 34, the latter are converted into conductor structures, so that the first connection contact area 36 is electrically conductively connected to the first capacitor electrode 38, or is connected with a higher electrical conductivity than originally via the preliminary structures 12, 32, 34.
The exemplary embodiment illustrated in
In a departure from the exemplary embodiment illustrated in
The integrated semiconductor circuit illustrated as a partial detail in
By way of example, the components 54, 56, 58 are input amplifiers or parts of input amplifiers having a different sensitivity, different dynamic range, different gain and/or different power consumption which are arranged in parallel in signal paths and can be activated by conversion of the corresponding preliminary structure 60, 62, 64 into a conductor structure. This activation takes place for example by supplying them with electrical power via the conductor structure that has emerged from the preliminary structure. As an alternative, the preliminary structures 60, 62, 64 are part of the input signal path, so that the input signal can be supplied to one or more selected preamplifiers for amplification.
What is common to the exemplary embodiments illustrated in FIGS. 1 to 3 is that the preliminary structures 12, 32, 34, 60, 62, 64 are arranged such that they are buried in the semiconductor substrate 10. A preliminary structure is buried in the sense of this text when it is arranged in a manner spaced apart from all surfaces of the semiconductor substrate 10 at least in sections.
Examples of a realization of the preliminary structures 12, 32, 34, 60, 62, 64 are illustrated below with reference to FIGS. 4 to 7. Each exemplary embodiment of the preliminary structure may be particularly suitable for a different geometry of the preliminary structure. However, it is noted that all of the geometrical proportions illustrated in FIGS. 1 to 7 merely represent examples and consequently, in principle, each of the exemplary embodiments of the preliminary structure that are illustrated in FIGS. 4 to 7 can be used for each geometry and, in particular, also each of the geometries illustrated in FIGS. 1 to 3.
A p-doped region 72 illustrated in right-hatched fashion in
If the entire region occupied by the p-doped region 72 and the n-doped region 74 is considered as preliminary structure, the latter has a section of low electrical conductivity, namely the overlap region 76. As an alternative, merely the overlap region 76 may be considered as preliminary structure, while the sections of the p-doped region 72 and of the n-doped region 74 that lie outside the overlap region 76 represent connection regions in a manner similar, for example, to the connection regions 14, 16 illustrated in
If energy is supplied to the preliminary structure leading to heating thereof, the dopants of the p-doped region 72 and of the n-doped region 74 diffuse. After the diffusion, dopant profiles are established such as are illustrated on the second x axis from the bottom in
If the preliminary structure illustrated in
In a similar manner to that in the case of the exemplary embodiment illustrated with reference to
An annealing of the crystal lattice defects 90 is brought about as a result of the semiconductor region 82 being heated on account of a local supply of energy. As a result, the mobility and the number of free charge carriers and thus also the electrical conductivity of the semiconductor region 82 are increased.
As an alternative, a lattice mismatch that leads to a formation of crystal lattice defects does not exist between the semiconductor region 82 and the separately provided crystalline region 88, but rather between the semiconductor region 82 and one of the connection regions 14, 16 or both connection regions 14, 16.
In accordance with a further variant, the semiconductor region 82 is produced in polycrystalline fashion, the grain boundaries forming the crystal lattice defects. During the local supply of energy and the resulting heating, the grains are enlarged, as a result of which the number of crystal lattice defects decreases. In the extreme case, the local supply of energy produces a quasi-monocrystalline structure of the semiconductor region 82 which almost no longer has any crystal lattice defects in comparison with the polycrystalline structure.
In accordance with a further variant of the present invention, the semiconductor region 82 is originally produced in amorphous fashion. During the local supply of energy, the preliminary structure is converted into the conductor structure by the amorphous structure of the semiconductor region 82 being converted into a crystalline or polycrystalline structure. This is accompanied by a drastic increase in the electrical conductivity.
The previous description of the exemplary embodiments of the integrated semiconductor circuit and of the preliminary structures in the integrated semiconductor circuits has not yet described in greater detail how the local supply of energy for converting the preliminary structure into the conductor structure is effected. A plurality of possibilities exist for this purpose in all of the exemplary embodiments described previously; these possibilities are explained below.
The local supply of energy is effected in a particularly advantageous manner by means of electromagnetic radiation that is generated by a laser or a non-coherent radiation source. The electromagnetic radiation is preferably supplied selectively essentially only to the preliminary structure, or focused onto the latter, by means of a mask and/or by means of an optical imaging system. In the case of focusing the electromagnetic radiation, the location of the focus is preferably oriented not only laterally but also vertically to the preliminary structure. A preliminary structure which is larger than the focus has energy supplied to it in a plurality of steps in each case after displacement of the focus. As an alternative, the focus is moved continuously in order to supply energy to the entire preliminary structure.
The photon energy of the electrical radiation is preferably chosen in such a way that the photons are absorbed only in the preliminary structure and not, or only to a substantially lesser extent, in surrounding material.
In the case of the exemplary embodiments illustrated above, the supply of energy effects a local heating of the preliminary structure, which then results in the conversion of the preliminary structure into the conductor structure. As an alternative, the electromagnetic radiation does not effect the conversion of the preliminary structure into the conductor structure in a thermal manner, but rather for example in a photochemical manner.
Either thermally or photochemically, the electromagnetic radiation, in accordance with a further exemplary embodiment, effects a recrystallization or a chemical conversion of the preliminary structure into the conductor structure.
A local supply of energy for converting the preliminary structure into the conductor structure in accordance with the present invention is furthermore possible by means of (focused) ultrasound, by means of particle radiation or in some other way. In this case, too, the wavelength or frequency of the ultrasound or the type or energy of the particle radiation is coordinated with the preliminary structure in such a way that an absorption of energy takes place exclusively or with substantially higher probability in the preliminary structure than in surrounding material.
Electromagnetic energy, for example in the form of UV or IR light, is radiated onto the semiconductor substrate 10 in the direction of the arrow 122. A selection of the preliminary structure 112, 114, 116, 118 which is to be activated or converted into a conductor structure can now be effected not only by means of a lateral intensity modulation but also by means of the photon energy of the electromagnetic radiation that is radiated in.
In this example, the VLSI CMOS circuit is represented by a field effect transistor having a source region 142, a channel region 144 and a drain region 146 in a p-doped well 148 and also a gate oxide 150, a source connection region 152, a gate electrode 154 and a drain connection region 156. The integrated radio frequency circuit in the second section 134 is represented by a microstripline 158. The microstripline enables a good control or setting of the impedance, geometrical distance parameters or the surrounding dielectric being a function of the three-dimensional dopant concentration profile and of the lithography process used during production. Arranged beneath the drain region 146 is a buried stripline 160, or stripline 160 spaced apart from the surface of the semiconductor substrate 10. For simplification, the insulator strips of the stripline 160 are shown only at the sectional area of the semiconductor substrate 10 illustrated at the front.
A conductor structure 162 is provided between the microstripline 158 and the stripline 160, which conductor structure, as illustrated in the exemplary embodiments above, has been formed from a preliminary structure. The microstripline 158 and the stripline 160 thus form connection regions of the conductor structure 162 or of the preliminary structure from which the conductor structure 162 has emerged. Although the conductor structure 162 is illustrated with a very simple parallelepipedal structure oriented vertically in FIG. 10, it may, as illustrated above, have an arbitrary geometrical shape in order to enable, in conjunction with optimum signal transmission properties, a maximally space-saving arrangement of the integrated radio frequency circuit and the VLSI CMOS circuit thereof. Furthermore, the conductor structure 162 may be produced from a preliminary structure selected from a plurality of preliminary structures depending on the application for which the integrated semiconductor circuit is provided, in order to optimally adapt its electrical properties to the envisaged application.
As demonstrated by the exemplary embodiments above, the present invention can be realized both as a fabrication method and as an integrated semiconductor circuit. In particular, each of the methods illustrated above with reference to