The present invention relates to a method for producing a wiring circuit board.
Conventionally, there has been known a method for producing a printed wiring board in which a wiring pattern and a dummy pattern are formed on a support substrate (ref: for example, Patent Document 1 below).
There may be a case where an opening is desirably formed in the printed wiring board as described in Patent Document 1. In this case, in the method as described in Patent Document 1, the dummy pattern is formed outside the region where the printed wiring board is formed. Therefore, it is difficult to achieve uniform thickness of the wiring pattern formed near the opening.
The present invention provides a method for producing a wiring circuit board capable of achieving uniform thickness of the conductive pattern formed near the opening.
The present invention [1] includes a method for producing a wiring circuit board, including a first step of setting a pattern forming region and an opening forming region in a supporting layer; a second step of forming an insulating layer on the supporting layer at least in the pattern forming region; a third step of forming, by electrolytic plating, a conductive pattern on the insulating layer in the pattern forming region and a dummy pattern in the opening forming region; and a fourth step of etching at least a portion of the supporting layer in the opening forming region.
According to this method, in the third step, the conductive pattern in the pattern forming region can be formed together with the dummy pattern in the opening forming region.
Therefore, a uniform concentration of metal ions around the conductive pattern can be achieved in the plating solution.
As a result, uniform thickness of the conductive pattern formed near the opening can be achieved.
The present invention [2] includes the method for producing a wiring circuit board described in [1], in which in the second step, the insulating layer is formed in the pattern forming region and the opening forming region, and in the third step, the dummy pattern is formed on the insulating layer in the opening forming region.
According to this method, the insulating layer is formed in the opening forming region, and the dummy pattern can be supported by the insulating layer.
Therefore, even though the entire supporting layer in the opening forming region is etched, the dummy pattern can be supported by the insulating layer.
The present invention [3] includes the method for producing a wiring circuit board described in [2], in which in the first step, a product region including the pattern forming region and the opening forming region and a frame region connected to the product region are further set in the supporting layer, and in the fourth step, the entire supporting layer in the opening forming region is etched to form an opening in the supporting layer, and the supporting layer between the product region and the frame region is etched to form an outer shape of a wiring circuit board along a shape of the product region and to form a frame connected to the wiring circuit board along a shape of the frame region, the method for producing the wiring circuit board further including a fifth step of cutting the wiring circuit board from the frame and cutting the insulating layer in the opening from the wiring circuit board.
According to this method, the dummy pattern can be easily removed by etching the entire supporting layer in the opening forming region to form the opening in the supporting layer and then cutting away the insulating layer in the opening.
The present invention [4] includes the method for producing a wiring circuit board described in [1], in which in the second step, the insulating layer is formed in the pattern forming region and not formed in the opening forming region, and in the third step, the dummy pattern is formed on the supporting layer in the opening forming region.
According to this method, the dummy pattern can be supported by the supporting layer in the opening forming region.
The present invention [5] includes the method for producing a wiring circuit board described in [4], in which in the fourth step, the entire supporting layer in the opening forming region is etched.
According to this method, the dummy pattern can be easily removed by etching the entire supporting layer in the opening forming region.
According to the method for producing a wiring circuit board of the present invention, even though the conductive pattern is formed near the opening, uniform thickness of the conductive pattern can be achieved.
As shown in
In this embodiment, the opening 10 is disposed in the center of the wiring circuit board 1 in the first direction and in the second direction. The opening 10 extends in the first and second directions. The opening 10 has a generally rectangular shape. The position of the opening 10 in the wiring circuit board 1 and the shape of the opening 10 are not limited.
As shown in
The supporting layer 11 supports the base insulating layer 12, the conductive pattern 13, and the cover insulating layer 14. In this embodiment, the supporting layer 11 is made of metal foil. Examples of the metal include stainless steels and copper alloys.
The base insulating layer 12 is disposed on the supporting layer 11 in the thickness direction of the wiring circuit board 1. The thickness direction is orthogonal to each of the first direction and the second direction. The base insulating layer 12 is disposed between the supporting layer 11 and the conductive pattern 13 in the thickness direction. The base insulating layer 12 insulates the supporting layer 11 from the conductive pattern 13. The base insulating layer 12 is made of resin. Examples of the resin include polyimide.
The conductive pattern 13 is disposed on the base insulating layer 12 in the thickness direction. The conductive pattern 13 is disposed on the opposite side of the supporting layer 11 with respect to the base insulating layer 12 in the thickness direction. The conductive pattern 13 is disposed around the opening 10. The conductive pattern 13 is made of metal. Examples of the metal include copper. The shape of the conductive pattern 13 is not limited.
In this embodiment, as shown in
In this embodiment, terminals 131A, 131B, 131C, and 131D are disposed at one end of the wiring circuit board 1 in the second direction. The terminals 131A, 131B, 131C, and 131D are disposed on one side in the second direction with respect to the opening 10. The terminals 131A, 131B, 131C, and 131D are spaced apart from each other and are aligned in the first direction. Each of the terminals 131A, 131B. 131C, and 131D has a square land shape.
In this embodiment, the terminals 132A, 132B, 132C, and 132D are disposed at the other end of the wiring circuit board 1 in the second direction. The terminals 131A, 131B, 131C, and 131D are disposed on the other side in the second direction with respect to the opening 10. The terminals 132A, 132B, 132C, and 132D are spaced apart from each other and are aligned in the first direction. Each of the terminals 132A, 132B, 132C, and 132D has a square land shape.
One end of the wire 133A connects to the terminal 131A. The other end of the wire 133A connects to the terminal 132A. The wire 133A electrically connects the terminal 131A to the terminal 132A.
One end of the wire 133B connects to the terminal 131B. The other end of the wire 133B connects to the terminal 132B. The wire 133B electrically connects the terminal 131B to the terminal 132B.
One end of the wire 133C connects to the terminal 131C. The other end of the wire 133C connects to the terminal 132C. The wire 133C electrically connects the terminal 131C to the terminal 132C.
One end of the wire 133D connects to the terminal 131D. The other end of the wire 133D connects to the terminal 132D. The wire 133D electrically connects the terminal 131D to the terminal 132D.
In the following description, each of the plurality of terminals 131A, 131B, 131C, and 131D is referred to as terminal 131, each of the plurality of terminals 132A, 132B, 132C, and 132D is referred to as terminal 132, and each of the plurality of wires 133A, 133B, 133C, and 133D is referred to as wire 133.
As shown in
Next, a method for producing the wiring circuit board 1 is described.
In this embodiment, the wiring circuit board 1 is produced by a semi-additive method. The wiring circuit board 1 may be produced by an additive method. The method for producing the wiring circuit board 1 includes a first step (ref:
As shown in
The above-described wiring circuit board 1 is produced in the product region A1. The product region A1 includes a pattern forming region A11 and an opening forming region A12. In other words, in the first step, the pattern forming region A11 and the opening forming region A12 are set in the supporting layer. The pattern forming region A11 is disposed outside the opening forming region A12. The pattern forming region A11 surrounds the opening forming region A12. The above-described base insulating layer 12, conductive pattern 13, and cover insulating layer 14 are formed in the pattern forming region A11. The above-described opening 10 is formed in the opening forming region A12.
The frame region A2 is set outside the product region A1. The frame region A2 is connected to the product region A1. In the frame region A2, a frame that supports the wiring circuit board 1 is formed.
Next, as shown in
Specifically, as shown in
The dummy insulating layer 21 supports a dummy pattern 22 (ref.
The supporting portion 211 supports the dummy pattern 22. The supporting portion 211 is disposed so as to be separated from the base insulating layer 12. In this embodiment, the supporting portion 211 has a generally rectangular shape. The shape of the supporting portion 211 is not limited.
Each of the plurality of connecting portions 212 is disposed between the supporting portion 211 and the base insulating layer 12. Each of the plurality of connecting portions 212 is connected to the supporting portion 211 and the base insulating layer 12. Thus, the dummy insulating layer 21 is connected to the base insulating layer 12.
To form the base insulating layer 12 and the dummy insulating layer 21, first, a solution (varnish) of photosensitive resin is applied onto the supporting layer 11 and then dried to form a coated film of photosensitive resin. Next, the coated film of photosensitive resin is exposed to light and developed. In this manner, the base insulating layer 12 and the dummy insulating layer 21 are formed on the supporting layer 11.
Next, as shown in
Specifically, to form the conductive pattern 13 and the dummy pattern 22 by electrolytic plating, first, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
At this time, the conductive pattern 13 is formed together with the dummy pattern 22. Therefore, in the plating solution, a uniform concentration of metal ions around the product region A1 can be achieved, and uniform thickness of the conductive pattern 13 can be achieved.
Next, as shown in
Next, as shown in
In this manner, as shown in
Next, as shown in
Next, as shown in
To etch the supporting layer 11, a portion that is not to be etched in the supporting layer 11 is covered with an etching resist, and the supporting layer 11 is immersed in an etchant.
Then, the entire supporting layer 11 in the opening forming region A12 is etched to form the opening 10.
At this time, since the dummy pattern 22 is supported by the dummy insulating layer 21, even though the entire supporting layer 11 in the opening forming region A12 is etched, the dummy pattern 22 does not fall off into the etchant. Therefore, even without a device for collecting the dummy pattern 22 that has fallen off in the etchant, the dummy pattern 22 can be provided in the opening forming region A12.
Further, a portion of the supporting layer 11 between the product region A1 and the frame region A2 is etched to form the outer shape of the wiring circuit board 1 and to form the frame F. The frame F is connected to the wiring circuit board 1. In this manner, an assembly sheet having the wiring circuit board 1 with the opening 10, the dummy pattern 22 disposed in the opening 10, and the frame F that supports the wiring circuit board 1 is obtained.
Next, as shown in
In this manner, the wiring circuit board 1 is produced.
A method of cutting the wiring circuit board 1 from the frame F. and a method of cutting the dummy insulating layer 21 from the wiring circuit board 1 are not limited. For example, a cutter, die punching, laser processing, or the like is used to cut the connected part between the wiring circuit board 1 and the frame F, and the connecting portions 212 of the dummy insulating layer 21 (ref:
(1) According to the method for producing the wiring circuit board 1, as shown in
Therefore, the conductive pattern 13 in the pattern forming region A11 can be formed together with the dummy pattern 22 in the opening forming region A12.
In this manner, a uniform concentration of metal ions around the conductive pattern 13 can be achieved in the plating solution.
As a result, uniform thickness of the conductive pattern 13 formed near the opening 10 can be achieved.
(2) According to the method for producing the wiring circuit board 1, as shown in
Therefore, even though the entire supporting layer 11 in the opening forming region A12 is etched, the dummy pattern 22 can be supported by the dummy insulating layer 21.
(3) According to the method for producing the wiring circuit board 1, as shown in
Then, as shown in
In this manner, the dummy pattern 22 can be easily removed.
Next, with reference to
(1) As shown in
In this case, as shown in
As shown in
The dummy supporting layer 31 is made of the supporting layer 11 and has the same shape as the above-described dummy insulating layer 21. Specifically, the dummy supporting layer 31 has a supporting portion 311 and at least one connecting portion 312. In this modification, the dummy supporting layer 31 has a plurality of connecting portions 312.
The supporting portion 311 supports the dummy pattern 22. The supporting portion 311 is disposed so as to be separated from the base insulating layer 12. In this embodiment, the supporting portion 311 has a generally rectangular shape. The shape of the supporting portion 311 is not limited.
Each of the plurality of connecting portions 312 is disposed between the supporting portion 311 and the base insulating layer 12. Each of the plurality of connecting portions 312 is connected to the supporting portion 311 and the supporting layer 11 under the base insulating layer 12. Thus, the dummy supporting layer 31 is connected to the supporting layer 11 under the base insulating layer 12.
In this modification, as shown in
(2) In the fourth step (ref:
(3) In the fourth step of the above-described modification (1), the entire supporting layer 11 in the opening forming region A12 may be etched without forming the dummy supporting layer 31.
Specifically, as shown in
Next, as shown in
In
In
In the fourth step, the entire supporting layer 11 in the opening forming region A12 is etched. In this case, the dummy pattern 22 may fall off into the etchant. When the dummy pattern 22 falls off into the etchant, a device for collecting the dummy pattern 22 that has fallen off in the etchant is preferably used.
According to this modification, the dummy pattern 22 can be easily removed by etching the entire supporting layer 11 in the opening forming region A12.
(4) In the above-described embodiment, as shown in
(5) The dummy pattern 22 may be formed not only in the opening forming region A12, but also in the frame region A2.
While the illustrative embodiments of the present invention are provided in the above description, such is for illustrative purpose only and it is not to be construed restrictively.
Modification and variation of the present invention that will be obvious to those skilled in the art is to be covered by the following claims.
The method for producing a wiring circuit board according to the present invention is used for the production of wiring circuit boards.
Number | Date | Country | Kind |
---|---|---|---|
2021-098999 | Jun 2021 | JP | national |
2022-062685 | Apr 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/021222 | 5/24/2022 | WO |