This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2004-081366, filed Mar. 19, 2004, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to an electron beam lithography technique of character projection scheme for writing a circuit pattern of a semiconductor device by repeatedly exposing a small shaped beam. More particularly, the invention relates to a method of producing electron beam writing data and a program of producing electron beam writing data, which have a step of writing figure cells contained in device pattern data as a character pattern. Further, the invention relates to an electron beam writing apparatus comprising a function for producing electron beam writing data described above.
2. Description of the Related Art
In manufacturing a semiconductor device, electron beam (EB) lithography is used for exposure of a fine pattern which cannot be exposed in photo lithography. Among them, an EB direct writing technique is noticeable as a method for exposing a fine pattern with QTAT and low cost without a need for providing a mask for each pattern to be exposed. Further, a character projection (CP) scheme using an opening of a pattern to be repeatedly shot can reduce the number of EB shots and can improve a writing throughput as compared with a conventional variable shaped beam (VSB). Thus, there has been searched and developed an apparatus capable of using writing in the CP method as well as the VSB method.
In the EB direct writing using the CP method, one of the most important factors includes writing a character pattern. This writing denotes extracting a repetition pattern (character pattern) from pattern data to be written and assigning the extracted pattern to a character shot.
As a method for extracting a character pattern, there is used a method for producing data obtained by removing overlap from pattern data to be written and extracting a pattern formed in the same shape which is equal to or smaller than a maximum beam size (in general, several microns in square) (refer to Japanese Patent No. 2747573, for example). Further, there is used a method for using the figure cells of pattern data for carrying out writing as a character pattern (refer to Jpn. Pat. Appln. KOKAI Publication No. 2000-348084, for example).
Such a processing operation for extracting a character pattern, in general, is often carried in for data conversion for carrying out conversion in a writing data format specific to each EB writing apparatus from a general GDSII stream that is general as a format of layout data of the semiconductor device. However, in the case where the figure cells are used as a character pattern, it is necessary to edit or correct figure data serving as a character pattern in order to prevent double exposure before carrying out a data conversion processing operation.
The editing and correction of figure data used here denotes a work of correcting a pattern so as not to overlap with other cells relevant to the pattern data contained in the figure cells serving as a character pattern, or alternatively, extracting only a portion which is not overlapped, thereby using a character pattern. It is necessary for a user to carry out such a work manually by using a figure data editor such as a CAD, requiring a large amount of inconvenience.
As described above, conventionally, in the case where the figure cells contained in the cell-based device pattern is extracted as a character pattern, it has been necessary to edit or correct the figure data serving as a character pattern in order to prevent double exposure prior to carrying out a data conversion processing operation, and this editing and correction has been very cumbersome.
According to a first aspect of the present invention, there is provided a method of producing electron beam writing data in which a figure cell contained in cell-based device pattern in electron beam lithography of character projection scheme is extracted as a character pattern, the method comprising:
According to a second aspect of the present invention, there is provided a program of producing electron beam writing data, which is readable and executable by a computer, in which a figure cell contained in cell-based device pattern in electron beam lithography of character projection scheme is extracted as a character pattern under the control of a computer, the program comprising:
According to a third aspect of the present invention, there is provided an electron beam writing apparatus, in which a figure cell contained in cell-based device pattern in electron beam lithography of character projection scheme is extracted as a character pattern, for writing a desired pattern on a sample comprising:
According to a fourth aspect of the present invention, there is provided a method of manufacturing a semiconductor device for manufacturing a semiconductor device by using electron beam writing data produced by the method of producing electron beam writing data, as recited in the first aspect of the present invention.
According to a fifth aspect of the present invention, there is provided a method of manufacturing a semiconductor device for manufacturing a semiconductor device by using electron beam writing data produced by executing the program of producing electron beam writing data by a computer, as recited in the second aspect of the present invention.
Embodiments of the present invention will be described in detail by way of the accompanying drawings hereinafter.
A first embodiment of the invention describes an electron beam writing data producing method having an operation for extracting figure cells contained in cell-based device pattern as a character pattern with respect to a contact hole pattern. A computer or a specified device may be used to carry out the writing data producing processing.
For example, in the case where standard cells used in a logic device design are used as a character pattern, a pattern as shown in
As shown in
In the present embodiment, the following processing is carried out in order to solve this problem with dual exposure.
As shown in
That is, in the case where the standard cells of
Reference numeral 22a shown in
When the adjacent character patterns exist, the associated overlap is investigated, and an overlapped pattern is not shot. Thus, EB shot data is not produced.
Even if the adjacent character patterns exist, in the case where a non-character pattern is not overlapped or in the case where the adjacent patterns do not exist, shooting is carried out in the VSB method.
As described above, in the embodiment, for example, in the case where standard cells are allocated in a chip as shown in
An electron beam writing apparatus used in the present embodiment may have any construction as long as it can use writing in the character projection scheme and writing in a variable shaping beam scheme.
The pattern contained in figure cells can be automatically separated into a character pattern and a non-character pattern in accordance with the method according to the present embodiment because a cell allocation frame which the figure cells have is utilized. Therefore, double exposure of a character pattern is prevented, thereby making it unnecessary to carry out a pattern correction work by the user's manual operation. In addition, a non-character pattern is allocated to a pattern which can be shot in another character pattern and a pattern to be shot in the VSB method, thereby making it possible to carry out EB shot which is faithful to pattern data.
From the foregoing description, the improvement of throughput and yielding can be expected by maximizing the reduction effect of the number of shots in the character projection scheme and the performance of the electron beam writing apparatus with respect to the pattern writing precision.
Second to fourth embodiments will be described below, which relate to producing of a character pattern cutting frame from a cell allocation frame (herein-after, referred to as a CP cutting frame) relevant to maximum character pattern extracting using a cell allocation frame which figure cells have.
In the second embodiment, an increased number of characters is reduced in extracting of a character pattern according to the first embodiment.
These standard cells are provided as AND/OR composite cells for carrying out computation of an output Z=(AB)+C with respect to inputs A, B, and C. In a cell-based logical device designed on a standard cells, such standard cells are allocated to an electronic circuit. The standard cells are allocated in a chip while an allocation direction such as rotation or inversion is changed. Further, an electronic circuit is configured by wiring these cells, whereby a pattern layout is produced.
In the standard cells shown in
For example, in the case where the gate layer pattern 42 is used as a character pattern, an AND processing operation with the cell allocation frame 30 is carried out. As a result, as shown in
In
Here, a plurality of figure AND processing operations between the cell allocation frame 30 and the gate layer pattern; between the cell allocation frame 30 and the externally shaped rectangle 31 of the gate layer pattern; and between the CP cutting frame and the gate layer pattern are carried out. These processing operations may be carried out in any order because the extracting results of a character pattern become identical to each other.
As described above, in the present embodiment, the CP cutting frame is newly produced in the AND processing operation between the pattern external shaped rectangle 31 and the cell allocation frame 30, thereby making it possible to obtain a minimum size required for shooting the character pattern extracted by the CP cutting frame in the CP method. Thus, in the case where the size of a character pattern exceeds a maximum beam size which can be shot in the CP method, it is necessary to divide the pattern into a plurality of characters. However, the size extracted as a character pattern is reduced to the minimum, thereby making it impossible to produce a wasteful character.
Here, even one figure cell is divided into a plurality of characters, whereby the number of shots increases. In addition, the number of characters includes an upper limit depending on device type, and thus, a substantial number of characters is decreased. Therefore, the method for extracting a character pattern using the CP cutting frame according to the present embodiment can reduce an increased number of characters as compared with a case of defining the size of a character pattern in accordance with the size of a cell allocation frame.
In extracting a character pattern using the CP cutting frame according to the present embodiment, even in the case where a cell allocation frame is not formed in the shape of a simple rectangle, for example, in the case where a pattern indicating a region which is not overlapped on other cells has been produced for cells which does not have a cell allocation cell in accordance with any method, a character pattern can be simply extracted in accordance with the AND processing operation between the cell allocation frame and the pattern externally shaped rectangle as described above.
A third embodiment will be described below. Let us consider a pattern 41 of an active area layer in
Therefore, in the present embodiment, a cell allocation frame 30 of a cell figures which appears in a device pattern is moved in parallel uniform in a vertical direction and in a horizontal direction, thereby restricting a finer non-character pattern outside of the cell allocation frame and a complicated shape. This denotes that a frame 31 indicated by the solid line in
However, in the case where the standard cells of
It is necessary to correctly determine the movement direction and the movement quantity of the cell allocation frame 30. If an incorrect direction or value is specified, it should be noted that the shape of the non-character pattern becomes complicated or a large number of fine patterns is produced.
In
In the case where the cell allocation frame 30 is used as a CPU cutting frame as it is, six shots are required to shoot a non-character pattern in the VSB, thus making it possible to reduce the number of VSB shots.
As has been described above, in the present embodiment, the CP cutting frames 31, 32 are produced by proper movement of the cell allocation frame 30 in a horizontal direction and in a vertical direction. In this manner, as is evident from
That is, when a character pattern cutting frame is produced, the cell allocation frame 30 is moved by a specified quantity to a specified direction, whereby the complication and fining of the non-character pattern can be restricted; and an increased number of shots and an occurrence of a fine shot can be restricted when the non-character pattern is shot in a variable shaping beam scheme. Thus, a high precision pattern can be written without deteriorating a throughput.
A fourth embodiment will be described below, which describes a method for extracting a character pattern, which can be applied to all general figure cells by way of example of a contact layer pattern 43 shown in
With respect to patterns in this case, when a cell allocation frame 30 is used as a CP cutting frame as it is, a contact hole pattern across the cell allocation frame 30 is divided into two sections. Even if there exists a pattern having the adjacent portions serving as a non-character pattern, and it is necessary to carry out shooting in the VSB method, a contact hole may be formed to be divided depending on the shot connection precision.
Therefore, in the present embodiment, as shown in
Step S1: Layout data on a device pattern for carrying out EP writing is inputted to a data conversion system, and figure cells are written. At this time, the data conversion system specifies the movement direction and movement quantity relevant to a layer in which the cell allocation frame is to be moved. Graphical cells are extracted as other characters in accordance with the presence or absence of inversion and a rotation angle in the case where the cells are rotated or inverted.
Step S2: An overlap between patterns is removed from a pattern of a sample targeted to be processed in the extracted figure cells. In the case where a plurality of cell allocation frame patterns are included, these overlapped frames are removed in the same way.
Step S3: Cell allocation frame data is extracted by reading figure information on a layer specified as a cell allocation frame pattern. The data extracted here denotes general figure data itself.
Step S4: In a movement direction of a specified cell allocation frame, the cell allocation frame is moved by a specified movement quantity, and a CP cutting frame is newly produced. As the movement direction, any one of only a horizontal direction, only a vertical direction, and both of these directions can be specified.
Step S5: An externally shaped rectangle of a pattern targeted for processing is produced, an AND processing operation with the CP cutting frame produced in step S4 is carried out, and adjustment of a cell frame size is carried out.
Step S6: The CP cutting frame adjusted in size in step S5 is used as a CP cutting frame of a pattern of a processing layer in the figure cells.
As described above, when a character pattern is extracted from the contact layer pattern shown in
According to the present embodiment, by incorporating the processing operation of
The present invention is not limited to the above-described embodiments. In the above-described embodiments, although writing data including a character pattern is produced by using an apparatus other than an electron beam writing apparatus, the writing data may be produced in a writing device by providing the writing data for carrying out the writing data producing method in the electron beam writing apparatus.
In addition, the technique described in the embodiments can be applied as a program which can be executed by a computer by writing the program in a recording medium such as a magnetic disk (such as floppy (registered trademark) disk or hard disk) or an optical disk (such as a CD-ROM or DVD), or a semiconductor memory or can be applied to a variety of apparatuses by transmitting it by a communication medium. The computer for carrying out the invention may execute the above-described processing operations by reading a program recorded in a recording medium and controlling an operation in accordance with this program.
According to the present embodiment, when figure cells are extracted as a character pattern used in direct writing electron beams in a character projection scheme, a character patter cutting frame can be automatically produced from a cell allocation frame which figure cells have. Therefore, the user's manual operation made for writing data is eliminated, and the user burden can be reduced.
In addition, in the data conversion processing operation that follows the above processing, the figure contained in the character pattern cutting frame is assigned to a character pattern, shot data is produced for carrying out shooting in the character projection scheme, an overlap of the adjacent patterns is detected for a non-character pattern, shot data is not produced in the case of such overlap, and shot data is produced in a variable shaping beam scheme in the case no overlap occurs. Thus, double pattern exposure is prevented, and a pattern can be written without deteriorating dimensional precision.
Now, a description will be given with respect to a method of manufacturing a semiconductor device according to a fifth embodiment of the present invention, with reference to
In the method of manufacturing a semiconductor device according to this embodiment, writing data produced by the electron beam writing data producing method according to the fore-mentioned embodiments is used, and a pattern corresponding to the writing data is directly written on a semiconductor wafer by an electron beam applied thereon without via a patterning mask. In this embodiment, an MOS (Metal Oxide Semiconductor) transistor is referred to as an example of the semiconductor device.
As shown in
At this patterning of the photo resist layer 84, use is made of writing data produced by the electron beam writing data producing method according to the fore-mentioned embodiments, and a pattern corresponding to the writing data is directly written on the resist layer 84 by an electron beam applied thereon without via a patterning mask.
Subsequently, the written pattern is developed so that a photo resist pattern 84 corresponding to the writing data is formed, as shown in
Next, as shown in
Subsequently, the photo resist pattern 84 is removed by a known method. Then, as shown in
At this patterning of the photo resist layer 88, use is made of writing data produced by the electron beam writing data producing method according to the fore-mentioned embodiments, and a pattern corresponding to the writing data is directly written on the resist layer 84 by an electron beam applied thereon without via a patterning mask.
Subsequently, the photo resist layer 88 is developed so that a photo resist pattern 88 corresponding to the writing data is formed, as shown in
Next, as shown in
Subsequently, the photo resist pattern 88 is removed by a known method. Then, as shown in
In this embodiment, in each patterning process, writing data produced by the electron beam writing data producing method according to the fore-mentioned embodiments is used, and a pattern corresponding to the writing data is directly written on a semiconductor wafer by an electron beam applied thereon without via a patterning mask. Accordingly, the formed pattern has high precision, and the semiconductor device thus manufactured has also high precision.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2004-081366 | Mar 2004 | JP | national |