Example embodiments are generally directed toward methods, devices, and systems for temperature measurements of substrates and/or components on substrates.
Temperature measurements of a substrate and/or of components on a substrate are desired for many applications in which temperature may have an effect on signals sensed and/or output by components on and/or within the substrate.
Inventive concepts are described in conjunction with the appended figures, which are not necessarily drawn to scale:
Example embodiments relate to methods, devices, and systems for substrate temperature measurements. For example, in optical sensing applications, such as single photon detection applications using silicon photomultiplier (SiPM) detectors, it may be desired to obtain temperature measurements of the substrate on which the detectors are formed.
As such, example embodiments relate to measuring the temperature of a substrate and/or of components on the substrate, for example, in single photon detection applications using Silicon PhotoMultiplier (SiPM) detectors within positron emission tomography (PET) scanner devices. The SiPMs have temperature dependent gain, which can be compensated for by applying different bias voltages to the SiPM terminals, namely the anode and/or cathode. Thus, in order to keep the gain constant and achieve reliable system operation, it is desired to measure the SIPMs' die or substrate temperature and adjust the bias voltage accordingly. Related art solutions lack a temperature sensing element that is monolithically integrated with the substrate of the SiPMs.
Example embodiments propose to use a linear metal structure as a temperature sensing element. The metal structure has a resistance and the resistance is temperature dependent. Using metal as the resistor provides at least the following advantages: 1) metals, such are Al or Cu, are widely available and easy to incorporate into a process flow; 2) metal has a stable linear temperature coefficient which may be in the range of about 0.003 to about 0.005/° C., depending on the material/alloy used for metallization; and 3) metal may be scattered over the area of interest to enable homogenous measurements, rather than be limited to pointwise measurements.
The ensuing description provides example embodiments only, and is not intended to limit the scope, applicability, or configuration of the claims. Rather, the ensuing description will provide those skilled in the art with an enabling description for implementing the described embodiments. It being understood that various changes may be made in the function and arrangement of elements without departing from the spirit and scope of the appended claims.
Various aspects of example embodiments will be described herein with reference to drawings that are schematic illustrations of idealized configurations. As such, variations from the shapes of the illustrations as a result, for example, manufacturing techniques and/or tolerances, are to be expected. Thus, the various aspects of example embodiments presented throughout this document should not be construed as limited to the particular shapes of elements (e.g., regions, layers, sections, substrates, etc.) illustrated and described herein but are to include deviations in shapes that result, for example, from manufacturing. By way of example, an element illustrated or described as a rectangle may have rounded or curved features and/or a gradient concentration at its edges rather than a discrete change from one element to another. Thus, the elements illustrated in the drawings are schematic in nature and their shapes are not intended to illustrate the precise shape of an element and are not intended to limit the scope of example embodiments.
It will be understood that when an element such as a region, layer, section, substrate, or the like, is referred to as being “on” another element, it can be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” another element, there are no intervening elements present. It will be further understood that when an element is referred to as being “formed” or “established” on another element, it can be grown, deposited, etched, attached, connected, coupled, or otherwise prepared or fabricated on the other element or an intervening element.
Furthermore, relative terms, such as “lower” or “bottom” and “upper” or “top” may be used herein to describe one element's relationship to another element as illustrated in the drawings. It will be understood that relative terms are intended to encompass different orientations of an apparatus in addition to the orientation depicted in the drawings. By way of example, if an apparatus in the drawings is turned over, elements described as being on the “lower” side of other elements would then be oriented on the “upper” side of the other elements. The term “lower” can, therefore, encompass both an orientation of “lower” and “upper” depending of the particular orientation of the apparatus. Similarly, if an apparatus in the drawing is turned over, elements described as “below” or “beneath” other elements would then be oriented “above” the other elements. The terms “below” or “beneath” can therefore encompass both an orientation of above and below.
The phrases “at least one,” “one or more,” “or,” and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C,” “at least one of A, B, or C,” “one or more of A, B, and C,” “one or more of A, B, or C,” “A, B, and/or C,” and “A, B, or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and this disclosure.
As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “include,” “includes,” ‘including,” “comprise,” “comprises,” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The term “and/or” includes any and all combinations of one or more of the associated listed items.
The package 105 may further include a support or support substrate 117 attached to and supporting the substrate 115. For example, the support 117 may be another substrate, such as a printed circuit board (PCB), that makes electrical connection with the substrate 115 and the processor 110 to pass electrical signals from the substrate 115 to the processor 110.
The processor 110 may correspond to one or many computer processing devices. For instance, the processor 110 may be provided as a Field Programmable Gate Array (FPGA), an Application-Specific Integrated Circuit (ASIC), any other type of Integrated Circuit (IC) chip, a collection of IC chips, a microcontroller, a collection of microcontrollers, or the like. As a more specific example, the processor 110 may be provided as a microprocessor, Central Processing Unit (CPU), or plurality of microprocessors that are configured to execute instructions sets stored in a memory 120. Upon executing the instruction sets stored in memory 120, the processor 110 processes signals from the package 105 to provide outputs indicative of the signals received from the package 105.
The memory 120 may include any type of computer memory device or collection of computer memory devices. The memory 120 may be volatile or non-volatile in nature and, in some embodiments, may include a plurality of different memory devices. Non-limiting examples of memory 120 include Random Access Memory (RAM), Read Only Memory (ROM), flash memory, Electronically-Erasable Programmable ROM (EEPROM), Dynamic RAM (DRAM), etc. The memory 120 may be configured to store the instruction sets for the processor 110 in addition to temporarily storing data for the processor 110 to execute various types of routines or functions.
The package 105 and the processor 110 may be coupled to one another via one or more known wired connections and/or wireless connections. Although the system 100 illustrates the package 105 and the processor 110 being separate from one another, it should be understood that the processor 110 may be integrated with the package 105, for example, on the substrate(s) 115 and/or support 117.
The substrate 115 includes a second surface 215 opposite the first surface 205 and including one or more first contacts 220 electrically connected to the optical detection section 210 to communicate the electrical signals from the optical detection section 210 to another substrate, for example the support substrate 117 (see
The substrate 115 includes a temperature sensing element 230. The temperature sensing element 230 may comprise a resistive structure on at least the first surface 205 or the second surface 215. For example, in at least one example embodiment, the first surface 205 includes a first portion of the resistive structure 230a, which is on the first surface 205 at a periphery of the optical detection section 210. As shown in
In at least one example embodiment, as depicted in
Here, it should be understood that the substrate 115 may include the resistive structure 230a, the resistive structure 230b, or both, according to design preferences.
The resistive structure 230 may have a resistance that varies with temperature to enable temperature measurements via resistance measurements. According to at least one example embodiment, the resistive structure comprises a metal, such as aluminum and/or copper, or other suitable conductor having a substantially linear temperature coefficient.
With reference to
The connection continues to the second contact 237 using path 230a and then to the second surface 215 with via 265, which is connected to contact 257. From via 257, the connection continues to the contact 257 and then to via 230b to the top right contact. This connection then continues with a bump 275 down to the third surface 297, to the top-right unmarked contact and finally to connection 230c to the left contact of the terminal 280.
The substrate 115 may include a second via 265 that extends from the first surface 205 to the second surface 215 to electrically connect a second part or end 237 of the first portion of the resistive structure 230a to a second part 257 of the second portion of the resistive structure 230b (see
As shown in
Upon assembly of the package 105, surface 215 is attached to the surface 297 by, for example, bonding contacts 220 to contacts 223. In at least one example embodiment, the contacts 220 and 223 are bonded to one another with solder bumps or other suitable bonding method. Solder bump connections 270 and 275 are shown as dotted lines in
In at least one other example embodiment, the portions 230b or 230c take on a same or similar pattern as portion 230a so that the portions 230b and 230c do not overlap.
Here, it should be appreciated that substrates 115 and 117 may be bonded to one another so that the resistive structure 230b and the resistive structure 230c do not make electrical contact. This isolation may be accomplished as a result of non-overlapping patterns of the structures 230b/230c, an isolation material between the structures 230b/230c, and/or as a result of the solder bumps that create a gap between the substrates 115/117.
The support substrate 117 may further include a second set of terminals 285 electrically connected to the plurality of optical elements of the optical detection section 210. A number of the second set of terminals 285 vary according to design preferences, for example, according to how many detection contacts 240 are used.
In at least one example embodiment, the support substrate 117 includes a first set of terminals 280 electrically connected to the temperature sensing element 230 via the third portion of the resistive structure 230c. The first set of terminals 280 are connectable (e.g., via wires) to a sensing circuit 300 for sensing a resistance of the resistive structures 230a 230b, and 230c. The sensing circuit 300 is shown in more detail in
Resistive structures 230a, 230b, and 230c may have widths of about 3 micrometers to about 100 micrometers, thicknesses of about 1 micrometer, and may be formed according to any known process for depositing metal on a substrate. However, example embodiments are not limited thereto, and the dimensions and manner of formation for the resistive structures may vary according to design preferences. For example, depending on the technology node, the minimum width can be in the 100 nm range, and thickness also can be as low as 100-200 nm. Moreover, the dimensions may also depend on the type of fabrication. If it is an integrated circuit design (which is used for SiPM fabrication) then it is the nm order of magnitude, but can be μm too. Utilization of a PCB design (e.g., substrate 117) can be on the order of some tens of μm.
As shown in
The sensing circuits 300 and 305 may be included as part of the package 105 and/or as part of the processor 110 according to design preferences.
As noted above, the sensing circuit 300 is capable of detecting resistance changes. One challenge of using a metal resistive structure 230 as the temperature sensing element is the low sheet resistance of a metal layer. Depending on the deposited thickness of the resistance structures 230a, 230b, and/or 230c, the sheet resistance may be from about 0.003Ω/□ to about 0.1 Ω/□.
An initial resistance of the temperature sensing element 230 may be in the range of about 10Ω to about 10 kΩ. For the sake of explanation, consider the following example. Assume a resistive structure 230 with a resistance R0 of 100Ω at reference temperature T0, with a temperature coefficient α=0.003/° C. The metal resistance R as a function of temperature T can be expressed as R(T)=R0 (1+α(T−T0))=R0 (1+α·ΔT), where R0 is the resistance in Ω at some reference temperature T0 expressed in ° C. (e.g., 0° C., room temperature, etc.), and α is the temperature coefficient expressed in 1/° C. If detecting a temperature range of about 50° C., it is desired to have a sensing circuit 300 that can sense the change of resistance in the range of 15% in case of the given coefficient α=0.003/° C. Furthermore, if we target 0.1° C. accuracy, the sensing circuit 300 should resolve a 0.03% resistance change.
The sensing circuit 300A may be referred to as a single-slope or dual slope integrating analog-to-digital (ADC).
The sensing circuit 300A may detect resistance changes, which are in sub-percent range, even if only a low-resistance resistor is available as the temperature sensing element 230. With reference to
V
TEMP(T)=(IDC·τ)/(kM·CINT)=(VDC·τ)/(kM·CINT·R(T))
With regards to the temperature T, all of the parameters apart from R(T) in the equation are constants so that the voltage VTEMP(T) has pure temperature dependence.
Here, switch S1 controls an integration time for VTEMP. For example, switch S1 is controlled (e.g., by a control signal from the processor 110) to be closed when the sensing circuit 300A is integrating. Then, switch S1 is controlled to be open when VTEMP is desired to be read out (e.g., by the processor 110). The processor 110 may interpret the voltage VTEMP as a temperature value by matching a value of VTEMP to a temperature in a lookup table (LUT), for example, where the LUT contains a range of values for VTEMP each having an associated temperature value (e.g., in ° C.). The temperature value may be used to adjust bias voltages applied to the SiPMs of the optical detection section 210.
In
V
TEMP(T)=(IDC·τ)/(kM·CINT1)=(VDC·τ)/(kM·CINT1·R(T)).
This gives the expression for T, for which VTEM(T) becomes equal to VDC2: τ=VDC2((kM·CINT1)/VDC)·R(T)=kM·kV·CINT1·R(T). Here, kV is the ratio of the two reference voltages VDC2 and VDC. This equation that can be used to trade-off factors kM, kV, and capacitance CINT1 to adjust the nominal integration time τ for a given R0. Finally, the output voltage becomes: VOUT(T)=(IREF·τ)/CINT2=kM·kV·IREF(CINT1/CINT2)·R(T)=kM·kV·IREF(CINT1/CINT2)=R0(1+α·ΔT).
The output voltage scales linearly with temperature in accordance with the following equation: dVTEM(T)/dT=kM·kV·IREF(CINT1/CINT2)·R0·α=KT.
The slope constant, KT, is a function of a ratio of capacitor values kC for CINT1 and CINT2, thereby reducing the sensitivity to process variations. Furthermore, the reference current IREF, can be derived from an internally generated, stable bandgap reference voltage, and an internal, digitally trimmable resistor, or by using an external reference resistor in a controlled temperature environment. By doing so, one can set IREF to be equal to VREF/(kR·R0), thus: KT=VREF·((kM·kV·kC)·α. In some embodiments, kR represents the ratio between the reference resistor (for converting VREF into IREF), and the nominal value of the measured resistive structure 230, R0.
One can then write: IREF=VREF/RREF, where RREF=kR·R0.
Here, it should be understood that this equation provides many degrees of freedom, and the possibility to choose scaling factors kM, kV, kC, and kR so that the resistance change can be sensed with sufficient accuracy. Under sufficient accuracy, one can understand mV accuracy in the voltage domain of VOUT, because ADCs can resolve input signals in the mV range.
For purposes of illustration, consider an example where R0=100 Ω, α=0.003/° C., CINT1=10 pF, kM=20, kV=5, kC=2, kR=75, VREF=1.25 V and VDC2=VREF, VDC=250 mV, the integration time would amount to τ=100 ns with 0.1° C. accuracy (KT=10 mV/° C., i.e., 1 mV/0.1° C.), which is a reasonable value for the integration time. Furthermore, different combinations of scaling factors may be selected, and other circuit topologies can be additionally implemented to, for example, improve the accuracy and bring the common mode voltage of VOUT to what the ADC suits at best.
Although not explicitly shown, it should be understood that each substrate 115 in
It should be appreciated that inventive concepts are not limited to those example embodiments described above. For example, resistive structures may be formed in any desired pattern on and/or in proximity to a substrate 115. Each of the above described example embodiments can be combined with one another in any manner to increase the total resistance and to weigh which part of the system should be more dominant in the total temperature measurements.
At least one example embodiment measures the temperature of not only a substrate 115, but also the temperature of all of the system components of interest at once. For example, example embodiments measure the temperature of an SiPM die, a support PCB or other interposer, etc. Example embodiments also enable measuring the temperature of the system of several SiPM tiles (i.e., substrates 115) at once. This may be useful for a PET module carrying up to several tens of SiPM tiles. For that system, example embodiments provide a two-pad interface between the sensing circuit 300 and the SiPM tiles, a simplification compared to related art systems. Additionally, example embodiments may be easily implanted in any substrate where temperature measurement is desired.
In addition, it should be understood that specific details were given in the description to provide a thorough understanding of the embodiments. However, it will be understood by one of ordinary skill in the art that the embodiments may be practiced without these specific details. In other instances, well-known circuits, processes, algorithms, structures, and techniques may be shown without unnecessary detail in order to avoid obscuring example embodiments.
While illustrative embodiments have been described in detail herein, it is to be understood that inventive concepts may be otherwise variously embodied and employed, and that the appended claims are intended to be construed to include such variations, except as limited by the prior art.
At least one example embodiment includes a semiconductor substrate including a first surface including an optical detection section that converts optical signals into electrical signals; a second surface opposite the first surface; one or more first contacts disposed on the first surface and/or second surface, wherein the one or more first contacts are electrically connected to the optical detection section to communicate the electrical signals from the optical detection section to another substrate; and a temperature sensing element that includes a resistive structure on at least the first surface or the second surface, the resistive structure having a resistance that varies with temperature.
According to at least one example embodiment, the semiconductor substrate further comprises one or more second contacts on the first surface and electrically connected to the optical detection section; and one or more vias formed through the semiconductor substrate and that electrically connect the one or more second contacts to the one or more first contacts to pass the electrical signals to the another substrate.
According to at least one example embodiment, the resistive structure is on the first surface at a periphery of the optical detection section.
According to at least one example embodiment, the resistive structure is at the periphery of the optical detection section around at least three sides of the optical detection section.
According to at least one example embodiment, the resistive structure is on the second surface and overlaps the optical detection section in a plan view.
According to at least one example embodiment, the resistive structure is sinuous and has line symmetry.
According to at least one example embodiment, the one or more first contacts includes a plurality of first contacts arranged in a desired pattern on the second surface, and the sinuous resistive structure winds between ones of the plurality of first contacts.
According to at least one example embodiment, the resistive structure includes a first portion and a second portion, the first portion being on the first surface at the periphery of the optical detection section, the second portion being on the second surface overlapping the optical detection section in a plan view.
According to at least one example embodiment, the semiconductor substrate further comprises a first via that connects wiring to the first portion and a second via that connects the second portion to the first portion.
According to at least one example embodiment, the first via and the second via are aligned with one another in a first direction.
At least one example embodiment includes a package including a first substrate including a plurality of optical elements that convert optical signals into electrical signals; and a first portion of a temperature sensing element on either a first surface of the substrate or a second surface of the substrate, the temperature sensing element having a metal resistor with a resistance that varies according to temperature. The package includes a second substrate attached to the first substrate and including a first set of terminals electrically connected to the temperature sensing element; and a second set of terminals electrically connected to the plurality of optical elements.
According to at least one example embodiment, the first substrate includes a second portion of the temperature sensing element on a second surface of the first substrate that is opposite the first surface.
According to at least one example embodiment, the second substrate includes a third portion of the temperature sensing element on a third surface of the second substrate.
According to at least one example embodiment, wherein the second surface of first substrate is attached to the third surface of the second substrate.
According to at least one example embodiment, the first portion of the temperature sensing element is at a periphery of the plurality of optical elements, and the second portion and the third portion of the temperature sensing element overlap the plurality of optical elements in a plan view.
According to at least one example embodiment, the second portion and the third portion of the temperature sensing element are sinuous and at least partially overlap one another.
According to at least one example embodiment, areas of the second portion and the third portion that overlap one another are physically separated by a space between the second surface and the third surface.
According to at least one example embodiment, the package includes a first circuit coupled to the first set of terminals and that senses the resistance of the temperature sensing element; and a second circuit coupled to the second set of terminals and that processes the electrical signals.
According to at least one example embodiment, the temperature sensing element includes metal.
At least one example embodiment includes a package including a first substrate including a plurality of optical elements that convert optical signals into electrical signals; and a first surface having a first portion of a temperature sensing element.