The invention is directed to the field of micro- and nano-structuring a substrate, in particular a diamond substrate.
A perfect diamond is transparent. What gives it colour are atomic sized defects in the lattices structure induced e.g., by electron irradiation, ion implantation or growth, aptly called colour centres. A colour centre is a type of crystallographic point defect which consists of lattice vacancies, carbon interstitials, impurity atoms or a small complex of these components. Colour centres tightly bind one or more electrons. Electrons bound to colour centres tend to absorb light in the visible spectrum such that a material that is usually transparent becomes coloured.
Such colour centres often possess electronic and nuclear spin, which provide degrees of freedom that can be controlled by microwave and radiofrequency electromagnetic fields. For several colour centres, spin states can be read out optically, i.e., with the help of visible light. Thanks to the remarkably long coherence times of electron and nuclear spins in diamond they are excellent candidates for the realization of quantum information processing, quantum simulation and quantum sensing.
Creating colour centres in diamond typically involves bombardment using non-carbon impurity ions (ion implantation) to introduce colour centres or irradiation e.g., with highly energetic electrons which knock carbon atoms out of the diamond lattice and thus create vacancies. Annealing as an additional step may induce the formation of complexes with vacancies. The latter can especially be active impurities in the diamond to form complexes with vacancies. The most commonly used fluorescent colour centres within diamond are nitrogen and silicon vacancies
For photonic applications of diamond nanostructures, controlling the geometrical shape of the nanostructures as well as their surface quality is crucial. Photonic nanostructure solves a main issue of light extraction from colour centres in diamond i.e., the fact that photon extraction efficiency for fluorescent colour centres in unstructured diamond does not exceed a few percent due to internal reflection of light. Forming nanopillars with tailored geometry considerably enhances the photoluminescence rates. The structuring (etching) plasma must be specially adapted in order to obtain the desired nanostructure shape as well as smooth surfaces avoiding light scattering.
The most accessible tool to most researchers in industry and academia for producing nano- or micro-structures is electron beam lithography (EBL), which allows control of written structures down to 10 nanometres in size. EBL requires conductive samples, which makes it non-practicable to structure insulating diamond. Also, as diamond is composed in bulk of spa hybridized carbon atoms, it is chemically inert and requires etching with high power plasmas (often using oxygen). Diamond shows variously terminated surfaces (e.g., hydrogen, carboxyl, carbonyl, groups), which have to be removed by harsh chemical washing methods using acids such as Piranha solution. In addition to these difficulties, the masking of the diamond is even more challenging. Most photoresists or electron beam resists provide a poor etching selectivity to diamond, which forbids the formation of diamond nano- or microstructures using known methods. In contrast, etch resistant hydrogen silsesquioxane resists adhere only moderately to diamond reducing reliability of nanofabrication processes.
A E Grigorescu and C W Hagen, “Resists for sub-20-nm electron beam lithography with a focus on HSQ: state of the art”, Published 1 Jul. 2009 IOP Publishing Ltd, Nanotechnology, Volume 20, Number 29, provides a review of the electron beam lithography (EBL) for nano-structuring with a focus on hydrogen silsesquioxane HSQ as electron beam resist. The achievement of sub-20-nm structures using EBL is a very sensitive process determined by various factors, starting with the choice of resist material. To obtain finer patterns, improvements of the material properties of the resist are very important. A relatively new e-beam resist, HSQ, is very suitable when aiming for sub-20-nm resolution. The changes that this resist undergoes before, during and after electron beam exposure are discussed and the influence of various parameters (e.g., pre-baking, exposure dose, writing strategy, development process) on the resolution is presented. More specifically, in section 3.2 spin coating of resist on a substrate is discussed. Accordingly, the adhesion strength between the surfaces is determined both by the formation of chemical bonds between the surfaces, and the surface roughness. With regard to diamond substrates, a good adhesion of HSQ is suggested.
In contrast, P. Appel, E. Neu, M. Ganzhorn, A. Barfuss, M. Batzer, M. Gratz, A. Tschöpe and P. Maletinsky, “Fabrication of all diamond scanning probes for nanoscale magnetometry”, Review of Scientific Instruments, 87, 063703, 2016, points to the necessity of an adhesion layer between HSQ and smooth diamond surfaces. In detail, it discusses the structuring of diamonds by induction coupled plasma reactive-ion etching through a HSQ structuring mask that is coated via a titanium adhesion layer. Although the titanium layer shows a good adhesion on the diamond it shows as drawback that it rapidly oxidises when in contact with ambient air, leading to poor adhesion of the HSQ resist if the adhesion layer is oxidized. Another drawback is that the titanium adhesion layer is removed chemically, i.e., by immersion in an HCl solution. This can damage the areas of the adhesion layer that are below the structuring mask and potentially lead to a separation of the mask. Furthermore, the chemical removal of the titanium layer can contaminate the diamond by residual titanium, which generates additional noise when reading out the colour centres, imposing poor quality to the diamond structures for sensing applications.
Lillie, Scott E.; Broadway, David A.; Dontschuk, Nikolai; Zavabeti, Ali; Simpson, David A.; Teraji, Tokuyuki; Daeneke, Torben; Hollenberg, Lloyd C. L.; Tetienne, Jean-Philippe, “Magnetic noise from ultrathin abrasively deposited materials on diamond”, Physical Review Materials, Volume 2, Issue 11, id. 116002, 8 Nov. 2018, discusses the magnetic noise that metallic materials can have when deposited on a diamond. Ultrathin layers, i.e., with a thickness of less than 1 nm, of metallic material such as Fe, Cu, Cr and Au, abrasively deposited on a diamond give rise to a broadband source of noise.
Wi J S, Lee T Y, Jin K B, Hong D H, Shin K H and Kim K B 2006, “Electron-beam lithography of Co/Pd multilayer with hydrogen silsesquioxane and amorphous Si intermediate layer”, J. Vac. Sci. Technol. B 24, 2616, teaches the use of an amorphous silicon layer for enhancing adhesion of HSQ on a Cu/Pd multilayer. In that reference, the silicon layer is believed to well adhere on magnetic layers because its surface energy is lower than half of most transition metals.
The invention has for technical problem to overcome at least one drawback of the above cited prior art. More specifically, the invention has for technical problem to improve micro- and nano-structuring of diamond substrates.
The invention is directed to a process of structuring a diamond substrate, comprising the steps of: (a) depositing an adhesion layer on a face of the diamond substrate; (b) coating a resist layer on the adhesion layer; (c) removing parts of the resist layer so as to expose parts of the adhesion layer and form a corresponding structuring mask; (d) etching the adhesion layer and the diamond substrate through the structuring mask so as to structure the diamond substrate; wherein the adhesion layer comprises substantially a non-metallic compound.
Advantageously, the non-metallic compound corresponds, in weight, to at least 80%, in various instances at least 90%, of the adhesion layer.
Advantageously, the adhesion layer is amorphous.
Advantageously, the adhesion layer is the non-metallic compound.
Advantageously the diamond substrate is a single crystal diamond.
Advantageously the diamond substrate comprises one or more colour centres. The one or more colour centres are adjacent to the face that is structured.
Advantageously the oxides in the adhesion layer concentrate towards the diamond substrate.
Advantageously, before step (a), the diamond substrate is cleaned by immersion in acid(s) for removing a possible graphitic layer on the face to be structured and possibly oxidizing the layer.
According to an exemplary embodiment, the non-metallic compound comprises at least one of the following list: silicon, silicon oxide, germanium and germanium oxide, or any combination thereof.
According to an exemplary embodiment, at step (a) the adhesion layer is deposited by electron beam physical vapour deposition, plasma activated chemical vapour deposition, thermal deposition or atomic layer deposition.
According to an exemplary embodiment, the adhesion layer extends homogeneously over the whole face of the diamond substrate, with a thickness of at least 1 nm and/or of not more than 200 nm, in various instances at least 10 nm and/or not more than 50 nm.
According to an exemplary embodiment, step (d) comprises the following sub-steps: (d1) etching the adhesion layer through the structuring mask so as to expose parts of the diamond substrate; and (d2) etching the diamond substrate through the structuring mask so as to structure the diamond substrate.
According to an exemplary embodiment, steps (d1) and (d2) are achieved by plasma, in various instances with reactive gases, in various instances in the same plasma installation.
According to an exemplary embodiment, the reactive gases in step (d1) is fluorine-based and/or the reactive gas in step (d2) is oxygen based.
According to an exemplary embodiment, the resist layer is an electron beam resist layer or a photo resist layer and step (c) is achieved by electron beam lithography or optical lithography, and subsequent development of the resist.
According to an exemplary embodiment, the resist layer comprises a silsesquioxane, in various instances Hydrogen silsesquioxane HSQ.
According to an exemplary embodiment, the process comprises the further step of: (e1) removing the structuring mask and the adhering layer that remains further to step (d).
According to an exemplary embodiment, the process comprises the further steps of: (e2) removing the structuring mask so that the adhesion layer remains on the structure; (f) coating a further resist layer on the adhesion layer remaining on the structure; (g) removing parts of the further resist layer so as to expose parts of the adhesion layer on the structure and form a further structuring mask; (h) etching the further adhesion layer and the diamond substrate through the further structuring mask so as to further structure the structure of the diamond substrate.
According to an exemplary embodiment, step (h) comprises the following sub-steps: (h1) etching the further adhesion layer through the further structuring mask so as to expose parts of the structure of the diamond substrate; and (h2) etching the diamond substrate through the further structuring mask so as to further structure the diamond substrate.
According to an exemplary embodiment, step (e1) or (e2) is achieved by wet etching.
According to an exemplary embodiment, the structuring comprises structures with a height of at least 1 nm, in various instances at least 200 nm, and/or of not more than 10 000 nm, for example not more than 500 nm.
According to an exemplary embodiment, at least one of the structures comprise one or more colour centres, in various instances nitrogen-vacancy centres.
The above steps (a) to (h) are carried out successively according to the alphabetical order of their letters and numerical order of their numbers.
The invention is particularly interesting in that it provides a good adhesion of the resist layer on diamond while avoiding the drawbacks of metallic adhesion layers as in the prior art, i.e., rapid oxidation leading to poor adhesion when the resist layer is not coated rapidly, potentially pollution of the surface of the diamond hosting nearby colour centres, and removal by chemical etching that potentially damages the structuring mask. This leads to a higher accuracy and conformity of the structuring and in parallel to a more flexible process, i.e., with less constraints.
The structuring process of the diamond substrate consists essentially in coating a resist layer on a face of the diamond substrate, removing parts of the resist layer for forming a structuring mask, and etching the diamond substrate through the structuring mask. To that end, the structuring mask made of the resist layer must properly adhere to the diamond structure. Etching of diamond requires however high-energy and/or oxygen plasmas which under certain circumstances require specific resits that might not properly adhere to the diamond substrate. The invention provides depositing an adhesion layer on the diamond substrate before coating the resist layer. The adhesion layer is made of a non-metallic compound and comprises oxides. Metallic compounds tend indeed to oxidize rapidly in contact with ambient air, showing thereby poor adhesion properties with the resist layer. Oxides of non-metallic compound are at the contrary formed during deposition and provide a good adhesion to the diamond substrate.
Before structuring the diamond substrate, the later can be cleaned, for instance mechanically and/or chemically. Mechanical cleaning can comprise rubbing with a wipe wetter with solvent, dipping in a solvent like acetone, ultrasound bath and drying. Chemical cleaning can comprise immersion in acid, in various instances a mixture of 3 acids HNO3, H2SO4 and HClO4. The acid mixture can be heated during immersion until it changes colour from transparent to yellow, corresponding to the production of chlorine dioxide radicals responsible for the cleaning. The ratio of these acids is advantageously 1v:1v:1v.
A stress relief etching can be performed after cleaning and before structuring. This etching can be made with a plasma, for instance an inductively coupled plasma, reactive ion etching ICP/RIE reactor, so as to remove a thin layer, e.g., between 3 and 5 μm, on the face that is to be structured.
The diamond substrate can be placed on a silicon chip and attached thereto by gluing. It can then be nitrogen ion implanted in an ion implanter and thereafter be annealed, e.g., at a temperatures of at least 400° C., in various instances 900° C., during at least 100 minutes.
In
After the EBL writing of the resist layer, the diamond substrate is developed by immersion in a solvent. For instance, the diamond substrate (with the silicon chip) can be immersed in a solution comprising tetramethylammonium hydroxide (TMAH), e.g., at 25%, for a duration of at least 10 seconds. It can then be immersed into ultrapure water, and thereafter several times in acetone and afterwards in isopropyl alcohol until the non-exposed regions are totally removed.
In
For instance, the etching step is achieved in two sub-steps, namely a first sub-step of removal of the adhesion layer 14 by reactive ions of SF6 etching through the structuring mask 24, followed by a second sub-step of etching through the structuring mask 24 the material of the diamond substrate by reactive ions of O2.
In
After the lithography writing of the further resist layer, the diamond substrate is developed by immersion in a solvent. The diamond substrate (with the silicon chip) can be immersed in a solution comprising tetramethylammonium hydroxide (TMAH), e.g., at 25%, for a duration of at least 10 seconds. It can then be immersed into ultrapure water, and thereafter several times in acetone and afterwards in isopropyl alcohol until the non-exposed regions are totally removed.
The further structuring process which has been described in relation with
The reliability of this plasma transfer and further cleaning process and its influence on shallowly (10-15 nm) implanted colour centres in diamond was evaluated by means of optically detected magnetic resonance (ODMR). Negatively charged nitrogen vacancies, NV(−) possess electronic spin and exhibit a resonance at 2.87 GHz, which can be perceived as a fingerprint of this colour centre. The experimentally obtained ODMR spectrum and photoluminescence map based on nano-pillars of 200 nm diameter etched into the diamond by the method presented here show that the adhesion layer is totally removed and also that there is no bleaching after longer irradiation times, indicating no surface damage and therefore no alternation in the electronic structure of shallowly underlying nitrogen vacancy. This conclusion can be directly related to the reliability of the presented method and perfect adhesion of the tone resist.
Number | Date | Country | Kind |
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19198772.6 | Sep 2019 | EP | regional |
The present invention is the US national stage under 35 U.S.C. § 371 of International Application No. PCT/EP2020/076278 which was filed on Sep. 21, 2020, and which claims the priority of application EP 19198772.6 filed on Sep. 20, 2019 the contents of which (text, drawings and claims) are incorporated here by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/076278 | 9/21/2020 | WO |