The present invention relates to a microwave filter and a printed circuit board.
Microwave filters are today often realized as microstrip filters integrated in the layout of Printed Circuit Boards (PCB). The PCB is in the form of a layered structure with a ground plane on one side of a dielectric substrate and the printed circuit is in the form of microstrips on the other side of the substrate. The PCB comprises a number of components and filters that together gives a desired performance of the PCB. A drawback with this solution is that when the filter characteristics have to be changed, the complete PCB layout must be changed in order to match the filter and the PCB to avoid discontinuities. Hence, in prior art the PCB is dependent on filter specifics.
There is thus a need for an improved PCB and microwave filter unit in a strip line configuration allowing the PCB to be non filter specific and where a standard PCB without special treatment consequently can be used for different filter properties.
The object of the invention is to reduce at least some of the mentioned deficiencies with the prior art solutions and to provide an improved microwave filter and a corresponding method where the microwave filter unit is realized in a strip line configuration not being dependent on a ground plane of the PCB to which the filter is mounted, allowing the PCB to be non filter specific and where a standard PCB without special treatment can be used.
The invention refers to a microwave filter unit according to claim 1 and a printed circuit board according to claim 2.
In the coming multifunction radar systems with capability of beam steering (AESA=Active Electrical Steered Antenna), the invention finds its place specifically. In general the invention is suitable for implementation on printed circuit boards for microwave frequencies.
The present invention has the benefit of solution comprising a printed circuit board that can be used with different filter units with different filter characteristics, which means that the same printed circuit board can be used for different purposes by choosing suitable filter units. The filter units can thus be designed operating at different frequencies and requiring exactly the same area on the circuit board. The circuit board thus becomes non filter specific.
Additional benefits are that the invention gives a low-loss and broadband-design of coupling RF microstrip mode up to stripline mode, and vice versa, at RF ports, and that frequency selectivity is done at stripline level.
Yet further advantages are that in-house design using regular tools is possible and that a low cost component easily can be mounted on a circuit board, only requiring so called sight marks.
The invention will below be described in connection to a number of drawings in which:
a schematically shows a side view of a filter unit along line A-A in
b schematically shows a cross-sectional side view of a printed circuit board along line A-A in
a schematically shows a top view of a printed circuit board according to the invention;
b schematically shows an enlarged portion of the top view of the printed circuit board in
a schematically shows a bottom view of a filter unit according to the invention;
b schematically shows an enlarged portion of a bottom view of the filter unit in
In the drawings an orthogonal system has been depicted with arrows X, Y and Z for facilitating the description of the invention. The three directions referred to are; a longitudinal direction X (length), a lateral direction Y (width) and a thickness direction Z.
Common reference numbers are recurring in
The printed circuit board 2 has an extension in the X-Y-plane and is layered in the thickness direction Z. The filter unit 1 has an extension in the X-Y-plane and is layered in the thickness direction Z.
The first end portion 7, the first connector 10, the first connector pad 15, the fourth connectors 17 and the first notch 13 are positioned in relation to each other such that a predetermined impedance is essentially obtained for the transmission of a signal from the first connector pad 15 to the first end portion 7.
The second end portion 8, the second connector 11, the second connector pad 16, the fifth connectors 18 and the second notch 14 are positioned in relation to each other such that a predetermined impedance is essentially obtained for the transmission of a signal from the second end portion 8 to the second connector pad 16.
The printed circuit board 2 comprises a second ground portion 27 positioned on the same side of the second substrate 21 as the second conductor structure 20 and is connected to the third ground plane 19 by a second ground connector 28. The second ground portion 27 comprises a fourth notch 29 positioned such that the fourth end portion 23 is positioned within the fourth notch 29.
The first ground portion 24, the third notch 26, the third end portion 22 and the first ground connector 25 are being positioned in relation to each other such that a predetermined impedance is essentially obtained in the third end portion 22 for the transmission of a signal from the second conductor structure 20 to the filter unit 1.
The second ground portion 27, the fourth notch 29, the fourth end portion 23 and the second ground connector 28 are being positioned in relation to each other such that a predetermined impedance is essentially obtained in the fourth end portion 23 for the transmission of a signal from the filter unit 1 to the second conductor structure 20.
When the filter unit 1 is attached to the printed circuit board 2, the first ground portion 24 and the second ground portion 27 is galvanic connected to the second ground plane 4 of the filter unit 1 and the first connector pad 15 of the filter unit 1 is galvanic connected to the third end portion 22 and the second connector pad 16 is galvanic connected to the fourth end portion 23. Here, “galvanic connected” could be achieved by soldering or any other suitable attachment means for galvanic connection.
The ground planes, the conductor structures, the connectors, connector pads and ground portions are all made of electrically conducting materials such as metals.
In another example, the first ground portion 24 and/or the second ground portion 27 may comprise two or more parts being arranged in relation to each other in such a way that a good galvanic contact is established with the second ground plane 4 of the filter unit 1 and in such a way that the a predetermined impedance is essentially obtained in the third end portion 22 for the transmission of a signal from the second conductor structure 20 to the filter unit and in such a way that a predetermined impedance is essentially obtained in the fourth end portion 23 for the transmission of a signal from the filter unit 1 to the second conductor structure 20.
The benefit lies in that the first and second ground portions 24, 27 can be made during manufacturing of the printed circuit board, for example by etching.
The first and second ground connectors 25, 28 and the third, fourth and fifth connectors 12, 17, 18 could all be so called vias, i.e. plated holes that provide electrical connections.
a schematically shows that the first conductive structure comprises a flat strip of metal which is embedded in an insulating material and sandwiched between two parallel ground planes. The insulating material forms the dielectric substrate. The width w8 of the strip, the thickness b of the substrate and the relative permittivity of the substrate determine the characteristic impedance of the strip which is a transmission line. In the filter unit, the first conductive structure comprises a number of strips being electromagnetically connected. The interrelationship between these parts forms the filter characteristics. The first conductive structure does not have to be equally spaced between the ground planes. In the general case, the dielectric material may be of different characteristics and thickness above and below the first conductive structure.
In one example of the invention, the manufacture of the filter unit is done by putting together two parts, each part comprising a ground plane and a dielectric substrate. One of the parts comprises the first conductive structure and when the two parts are put together, the above described sandwich structure of the filter unit is achieved. The first conductive structure can be etched on the surface on one of the parts or may be a separate structure that is sandwiched between the two substrates. The method described has been proven to be fast and cheap.
In another example, both parts may each comprise a first conductive structure which are matched to each other when the parts are put together. In both examples, the parts can be attached to each other by attachment means such as glue, but may also be attached to each other by the surfaces of the substrates bonding to each other.
The microstrip in the printed circuit board is a type of electrical transmission line which can be fabricated using printed circuit board technology, and is used to convey microwave-frequency signals. It comprises the second conducting strip separated from the third ground plane by the dielectric layer of the second substrate. Microwave components are used in radars, antennas, couplers, filters, power dividers etc. and can be formed from a microstrip. The microstrip comprises a pattern of metallization on the substrate. Microstrip is thus much less expensive than traditional waveguide technology, as well as being far lighter and more compact.
a schematically shows a side view of a filter unit along line A-A in
a is identical to the filter unit in
a schematically shows a top view of a printed circuit board according to the invention. In
b schematically shows an enlarged portion of the top view of the printed circuit board in
a schematically shows a bottom view of a filter unit according to the invention.
b schematically shows an enlarged portion of a bottom view of the filter unit in
The invention makes use of two well defined structures, a printed circuit board 2 and a filter unit 1. As soon as a microwave material is selected, its dielectric constant ∈r and thickness h, dictates certain dimensions as e.g. conductor widths and gaps. It is therefore advisable, in cases where it is possible, to show closed form expressions for the impedance Z of a transmission line or conductor. It must be understood that there does not exist closed form expressions for all dimensions needed in this invention, so numerical tools are used in such cases.
The printed circuit board 2 and the first ground portion 24 are seamless integrated to one unit, shown in
Microstrip: The microstrip line geometry is partly illustrated in
The effective dielectric constant ∈r,eff can be interpreted as the dielectric constant of a homogeneous medium that replaces the air above the conductor of width w4.
After the microstrip line there is a transition to a structure with a geometry that is a variation of a CPWG. In the invention there is a galvanic connection from the first ground portion 24 and the second ground portion 27 to the third ground plane 19 via the connectors 25 and 28, respectively. In the classical CPWG structure the grounding of 24 and 27 is arranged by other means. Above the CPWG-structure, the filter unit 1 is mounted. Such a stacked structure does, to our best of knowledge, have not yet any closed form expressions for the resulting geometries of conductor widths and gaps that will give a desired characteristic impedance Z0, say close to 50 Ohm.
However, the CPWG structure have been analyzed separately as a stand alone structure. The expressions for Z0 and ∈r,eff are given below, assuming G=G1=G2, 2b=2a+G and W5=2a, dielectric constant ∈r and a substrate thickness d, see
and K(k) is the complete elliptic integral of the first kind.
With reference to
The expression for the characteristic impedance Z0 is
Equations (6) and (7) are valid for w8/(b−t4)≧0.35, with a maximum error of 1.2% at the lower limit of w8.
The first and second ground portions 24, 27 have a thickness t3 that corresponds to the thickness t1 of the second conductor structure 20 in such a way that the second ground portions 24, 27 can be in galvanic contact with the second ground plane 4 when assembled. The third and fourth end portions 22, 23 also have a thickness that allows for the second ground plane 4 of the filter unit 1 to be attached to the ground portions 24, 27 and at the same time for the first and second connector pads 15, 16 to be galvanic connected to the third and fourth end portions 22, 23 respectively.
For the same reasons, the second ground plane 4 have a thickness t2 that correspond to the thickness of the first and second connector pads 15, 16.
A numerical example of the invention will now be described with reference to
b shows a detailed top view of the layout of the PCB 2. In
The length of the first ground portion 24 in the x-direction, called L1, is in our example 3 mm. The minimum width of the first ground portion, W1, is 5 mm. The width of the ground portion can be made greater to match the filter that is needed. The diameter of each plated via hole is 0.3 mm. The second conductor structure 20 is the structure that guides the signal from the PCB into the microstrip to stripline transition. Depending on the dielectric constant and the thickness of the substrate 21, the width of this conductor is chosen so to create the characteristic impedance that is desired. In our example the thickness d of the second substrate 21 is 0.254 mm and the dielectric constant ∈r is 3.66, which gives the width W4=0.524 mm.
In the first ground portion is cut a notch 14. Into this notch the second conductor structure 20 is laid out. The conductor 20 is centred in the slot making the gaps G1 and G2 equal in size, however this is not strictly necessary if for some purpose one would like to have an asymmetric structure. The second conductor structure, which creates an end portion labelled the third end portion 22, has a width W5 (in our example 0.4 mm). This width can be chosen in a certain range depending on the size of the gap G1 and G2 (which in our example is 0.22 mm). The width W5 and the gap size G1=G2 are chosen as to (together with the thickness and the dielectric constant of the second substrate 21) create a coplanar waveguide structure with a certain specified characteristic impedance (in our example this impedance is 50Ω).
In order to reduce unwanted coupling from the second conductor 20 to the first ground portion 24, the corners of the first ground portion are cut at a 45° angle (giving that the lengths L6 and W6 are equal). This angle is not specifically important and can be chosen in a certain range if some other angle is more convenient. The size of the cut corner W6 can be chosen in a range of values (in our example it is 0.55 mm). The length of the transition of the second conductor structure 20 from width W4 to width W5 should not be too short (to reduce the impedance mismatch) and is in our example chosen to be 0.3 mm.
As discussed above, the third end portion together with the first ground portion creates a coplanar waveguide structure. The dimensions of this waveguide structure are chosen in order to create a specific characteristic impedance (in our specific example chosen to be 50Ω). Depending on the dimensions of the width W5 of the third end portion 22 and the gap size G1=G2 the width of the third notch 26 will have a certain value (in our example 0.84 mm). The length of the third notch 26 should be chosen in conjunction with the length of the third end portion to create a smooth transition from microstrip mode to coplanar waveguide mode for the microwave signal. A trade-off must be made between the length L1 of the microstrip to stripline transition and the performance of the transition. In our case it is seen that a length L1 of 3 mm is sufficient to give good performance.
The third end portion ends in a semi-circle (for convenience chosen to have a radius R1 equal to 0.2 mm). The end of the third notch 26 also ends in a semi-circle (for convenience chosen to have a radius R2 equal to 0.42 mm in our example). The length of the third end portion L3 is in our example 1 mm. The length of the third notch L7 is in our example 1.25 mm. The length of the gap L4 between the third end portion and the first ground portion is in our example 0.82 mm. This length can be chosen in a certain range to achieve desired performance.
The spacing S1 between the centre line of the transition and the plated via holes connecting the first ground portion to the third ground plane 19 should not be too small. Otherwise this would interfere with the microstrip mode of the second conductor structure. In our example this length has been chosen to be 1.25 mm. The distance between the edges of the first ground portion and the centre of the closest via holes S2 and S3 can be different (for convenience it is chosen to be equal to 0.55 mm for both S2 and S3 in our example). The separation between the centres of the via holes S4 and S5 can also be chosen to be different (in our example they are equal and of size 0.7 mm). All spacings between the via holes are of less importance and can be chosen rather freely.
b shows a detailed bottom view of the second ground plane 4. Note that it is only the part of the ground plane around the first microstrip to stripline transition that is shown. The part of the ground plane around the second transition is designed in the same way. A view of the whole ground plane is shown in
In
In
The length L8 and the width W7 of the transition part of the second ground plane is 2.8 mm and 4.6 mm, respectively. The width of the first connector pad W5 0.4 mm (as in
The lengths of the cut corners of the second ground plane L9 and W9 are both equal to 0.35 mm.
The width W8 of the first end portion 7 of the first conductor structure 6 is chosen to result in a specific impedance of the stripline transmission line. Given that the thickness b of the first dielectric substrate 5 is in the range of 1.5 to 1.6 mm and the dielectric constant ∈r is 3.66 in our example, this gives a width W8 of 0.8 mm for a 50Ω impedance. The radius of the end of the first end portion is 0.4 mm.
The first ground portion 24 and the second ground portion 27 are designed to match the second ground plane 4. The dimensions of the first and second ground portions are however made 0.2 mm larger so that the soldering of the filter unit 1 to the printed circuit board 2 will be open for inspection.
With reference to
The invention is not limited to the embodiments and examples described above, but may vary freely within the scope of the amended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/SE2009/050899 | 7/14/2009 | WO | 00 | 3/22/2012 |