The invention relates to a mirror for the EUV wavelength range. Furthermore, the invention relates to a projection objective for microlithography comprising such a mirror. Moreover, the invention relates to a projection exposure apparatus for microlithography comprising such a projection objective.
Projection exposure apparatuses for microlithography for the EUV wavelength range have to rely on the assumption that the mirrors used for the exposure or imaging of a mask into an image plane have a high reflectivity since, firstly, the product of the reflectivity values of the individual mirrors determines the total transmission of the projection exposure apparatus and since, secondly, the light power of EUV light sources is limited.
Mirrors for the EUV wavelength range around 13 nm having high reflectivity values are known from DE 101 55 711 A1, for example. The mirrors described therein consist of a layer arrangement which is applied on a substrate and which has a sequence of individual layers, wherein the layer arrangement comprises a plurality of layer subsystems each having a periodic sequence of at least two individual layers of different materials that form a period, wherein the number of periods and the thickness of the periods of the individual subsystems decrease from the substrate toward the surface. Such mirrors have a reflectivity of greater than 30% in the case of an angle of incidence interval of between 0° and 20°.
What is disadvantageous about these layers, however, is that their reflectivity in the angle of incidence interval specified is not constant, but rather varies greatly. A high variation of the reflectivity of a mirror over the angles of incidence is disadvantageous, however, for the use of such a mirror at locations with high angles of incidence and with high angle of incidence changes in a projection objective or a projection exposure apparatus for microlithography since such a variation leads for example to an excessively large variation of the pupil apodization of such a projection objective or such a projection exposure apparatus. In this case, the pupil apodization is a measure of the intensity fluctuation over the exit pupil of a projection objective.
It is an object of the invention, therefore, to provide a mirror for the EUV wavelength range which can be used at locations with high angles of incidence and high angle of incidence change within a projection objective or projection exposure apparatus and at the same time avoids the abovementioned disadvantages of the prior art.
This object is achieved, according to one formulation of the invention, by a mirror for the EUV wavelength range comprising a layer arrangement applied on a substrate, wherein the layer arrangement comprises a plurality of layer subsystems. In this case, the layer subsystems each consist of a periodic sequence of at least one period of individual layers. In this case, the periods comprise two individual layers composed of different material for a high refractive index layer and a low refractive index layer and have within each layer subsystem a constant thickness that deviates from a thickness of the periods of an adjacent layer subsystem. In this case the layer subsystem that is most distant from the substrate has a number of periods that is greater than the number of periods for the layer subsystem that is second most distant from the substrate and/or the layer subsystem that is most distant from the substrate has a thickness of the high refractive index layer that deviates by more than 0.1 nm from the thickness of the high refractive index layer of the layer subsystem that is second most distant from the substrate. In this case, the layer subsystems of the layer arrangement of the mirror succeed one another directly and are not separated by a further layer subsystem. However, separation of the layer subsystems by an individual interlayer is conceivable for adapting the layer subsystems to one another or for optimizing the optical properties of the layer arrangement.
It has been recognized that, in order to achieve a high and uniform reflectivity across a large angle of incidence interval, the number of periods for the layer subsystem that is most distant from the substrate must be greater than that for the layer subsystem that is second most distant from the substrate. In addition or as an alternative to this, in order to achieve a high and uniform reflectivity across a large angle of incidence interval, the thickness of the high refractive index layer for the layer subsystem that is most distant from the substrate should deviate by more than 0.1 nm from the thickness of the high refractive index layer of the layer subsystem that is second most distant from the substrate.
In this case, it is advantageous for production engineering reasons if the layer subsystems are in this case all constructed from the same materials since this simplifies the production of such mirrors.
Furthermore, it is possible to achieve particularly high reflectivity values in the case of a small number of layer subsystems if, in this case, the layer subsystem that is most distant from the substrate has a thickness of the high refractive index layer that amounts to more than double the thickness of the high refractive index layer of the layer subsystem that is second most distant from the substrate.
Furthermore, the object is achieved by a mirror, according to another formulation of the invention, for the EUV wavelength range comprising a layer arrangement applied on a substrate, wherein the layer arrangement comprises a plurality of layer subsystems. In this case, the layer subsystems each consist of a periodic sequence of at least one period of individual layers. In this case, the periods comprise two individual layers composed of different material for a high refractive index layer and a low refractive index layer and have within each layer subsystem a constant thickness that deviates from a thickness of the periods of an adjacent layer subsystem. In this case, the mirror, at a wavelength of 13.5 nm, has a reflectivity of more than 35% and a variation of the reflectivity as PV value of less than or equal to 0.25, in particular less than or equal to 0.23, for an angle of incidence interval selected as an angle of incidence interval from the group of angle of incidence intervals: from 0° to 30°, from 17.8° to 27.2°, from 14.1° to 25.7°, from 8.7° to 21.4°, and from 2.5° to 7.3°.
In this case, the PV value is defined as the difference between the maximum reflectivity Rmax and the minimum reflectivity Rmin in the angle of incidence interval under consideration divided by the average reflectivity Raverage in the angle of incidence interval under consideration. Consequently, PV=(Rmax−Rmin)/Raverage holds true. In this case, the angle of incidence interval is deemed to be the angular range between the maximum angle of incidence and the minimum angle of incidence which has to be ensured by a layer design for a given distance from the optical axis on account of the optical design. This angle of incidence interval will also be abbreviated to AOI interval.
It has been recognized that, in order to achieve a low pupil apodization of a projection objective comprising a mirror for the EUV wavelength range which is used at locations having high angles of incidence and a high variation of angles of incidence within the projection objective, the so-called PV value of the reflectivity as a measure of the variation of the reflectivity over the angles of incidence of such a mirror should not exceed a certain value for certain angle of incidence intervals.
In this case, it should be taken into consideration that high PV values of mirrors of a projection objective which are used at locations having high angles of incidence and a high variation of the angles of incidence dominate the imaging aberration of the pupil apodization of the projection objective relative to other causes of aberration, such that for high PV values of these mirrors there is a 1:1 correlation with the imaging aberration of the pupil apodization of the projection objective. This correlation occurs approximately starting from a value of 0.25 for the PV value of such a mirror within a projection objective for EUV microlithography.
Advantageously, the layer arrangement of a mirror comprises at least three layer subsystems, wherein the number of periods of the layer subsystem that is situated closest to the substrate is greater than for the layer subsystem that is most distant from the substrate. Furthermore, it is advantageous if the layer arrangement comprises at least three layer subsystems and the number of periods of the layer subsystem that is situated closest to the substrate is greater than for the layer subsystem that is second most distant from the substrate. These measures foster a decoupling of the reflection properties of the mirror from deeper layers or the substrate, such that it is possible to use other layers with other functional properties or other substrate materials below the layer arrangement of the mirror.
A mirror for the EUV wavelength range in which the number of periods of the layer subsystem that is most distant from the substrate corresponds to a value of between 9 and 16, and a mirror for the EUV wavelength range in which the number of periods of the layer subsystem that is second most distant from the substrate corresponds to a value of between 2 and 12, lead to a limitation of the layers required in total for the mirror and thus to a reduction of the complexity and the risk during the production of the mirror.
It is advantageous for a mirror for the EUV wavelength range if the thickness of periods for the layer subsystem that is most distant from the substrate amounts to between 7.2 nm and 7.7 nm. It is likewise advantageous if the thickness of the high refractive index layer of periods for the layer subsystem that is most distant from the substrate is greater than 3.4 nm. It is thereby possible to realize particularly high uniform reflectivity values for large angle of incidence intervals.
A mirror for the EUV wavelength range in which the thickness of the low refractive index layer of periods for the layer subsystem that is most distant from the substrate is less than two thirds of the thickness of the low refractive index layer of periods for the layer subsystem that is second most distant from the substrate, and a mirror for the EUV wavelength range in which the thickness of the low refractive index layer of periods for the layer subsystem that is second most distant from the substrate is greater than 5 nm, afford the advantage that the layer design can be adapted not only with regard to the reflectivity per se, but also with regard to the reflectivity of s-polarized light with respect to the reflectivity of p-polarized light over the angle of incidence intervals striven for.
Furthermore, it is advantageous if the two individual layers that form a period consist of the materials molybdenum Mo and silicon Si or ruthenium Ru and silicon Si. It is thereby possible to achieve particularly high reflectivity values and at the same time to realize production engineering advantages since only two different materials are used for producing the layer subsystems of the layer arrangement of the mirror. In this case, it is advantageous if the individual layers are separated by at least one barrier layer and the barrier layer consists of a material or a compound which is selected from or which is composed of the group of materials: B4C, C, Si nitride, Si carbide, Si boride, Mo nitride, Mo carbide, Mo boride, Ru nitride, Ru carbide and Ru boride. Such a barrier layer suppresses the interdiffusion between the two individual layers of a period, thereby increasing the optical contrast in the transition of the two individual layers. With the use of the materials molybdenum Mo and silicon Si for the two individual layers of a period, one barrier layer between the Mo layer and the Si layer suffices in order to provide for a sufficient contrast. The second barrier layer between the Si layer of one period and the Mo layer of the adjacent period can be dispensed with in this case. In this respect, at least one barrier layer for separating the two individual layers of a period should be provided, wherein the at least one barrier layer may perfectly well be constructed from various ones of the above-indicated materials or the compounds thereof and may in this case also exhibit a layered construction of different materials or compounds.
Advantageously, a mirror according to one aspect of the invention comprises a covering layer system comprising at least one layer composed of a chemically inert material, which terminates the layer arrangement of the mirror. The mirror is thereby protected against ambient influences.
Moreover, it is advantageous if the mirror according to another aspect of the invention assumes a thickness factor of the layer arrangement along the mirror surface having values of between 0.9 and 1.05, in particular having values of between 0.933 and 1.018. It is thereby possible for different locations of the mirror surface to be adapted in a more targeted fashion to different angles of incidence that are to be ensured there.
In this case, the thickness factor is the factor with which the thicknesses of the layers of a given layer design, in multiplied fashion, are realized at a location on the substrate. A thickness factor of 1 thus corresponds to the nominal layer design.
The thickness factor as a further degree of freedom makes it possible for different locations of the mirror to be adapted in a more targeted fashion to different angle of incidence intervals that occur there, without the layer design of the mirror per se having to be changed, with the result that the mirror ultimately yields, for higher angle of incidence intervals across different locations on the mirror, higher reflectivity values than are permitted by the associated layer design per se. By adapting the thickness factor, it is thus also possible, over and above ensuring high angles of incidence, to achieve a further reduction of the variation of the reflectivity of the mirror over the angles of incidence.
In this case, it is advantageous if the thickness factor of the layer arrangement at a location of the mirror surface correlates with the maximum angle of incidence that is to be ensured there, since, for a higher maximum angle of incidence to be ensured, a larger thickness factor is necessary for the adaptation.
Furthermore, the object is attained by a projection objective comprising at least one mirror according to the invention as well as by a projection exposure apparatus according to the invention for microlithography comprising such a projection objective.
Further features and advantages of the invention will become apparent from the following description of exemplary embodiments of the invention with reference to the figures, which show details associated with the invention, and from the claims. The individual features can be realized in each case individually by themselves or as a plurality in any desired combination as variants falling within the scope of the invention.
Exemplary embodiments of the invention are explained in greater detail below with reference to the figures, in which:
The layer subsystems of the layer arrangement of the mirrors with respect to
The layers designated by H, H′, H″ and H′″ in
In
In the case of the mirror 1, the number N1, N2 and N3 of periods P1, P2 and P3 of the layer subsystems P′, P″ and P′″ can comprise in each case up to 100 periods of the individual periods P1, P2 and P3 illustrated in
The layer arrangement of the mirror 1 is terminated in
The thickness of one of the periods P1, P2 and P3 results from
The optical data of the projection objective in accordance with table 1 are applicable in the case of the mirror 1 on which
Z(h)=(rho*h2)/(1+[1−(1+ky)*(rho*h)2]0.5)+c1*h4+c2*h6+c3*h8+c4*h10+c5*h12+c6*h14
with the radius R=1/rho of the mirror and the parameters ky, c1, c2, c3, c4, c5, and c6. In this case, said parameters cn are normalized with regard to the unit [mm] in accordance with [1/mm2n+2] in such a way as to result in the asphere Z(h) as a function of the distance h also in the unit [mm].
It can be discerned from
In
In this case, the part of the dashed circle 23a within the optically utilized region corresponds to the locations of the mirror 1 which are identified by the depicted bar 23 in
Since a layer arrangement cannot be varied locally over the locations of a substrate S without high technological outlay and layer arrangements are generally applied rotationally symmetrically with respect to the axis 9 of symmetry of the substrate, the layer arrangement along the locations of the dashed circle 23a in
It should be taken into consideration that it is possible, with suitable coating technology, for example by the use of distribution diaphragms, to adapt the rotationally symmetrical radial profile of the thickness of a coating over the substrate. Consequently, in addition to the design of the coating per se, with the radial profile of the so-called thickness factor of the coating design over the substrate, a further degree of freedom is available for optimizing the coating design.
The reflectivity values illustrated in
Moreover, the following short notation in accordance with the layer sequence with respect to
Substrate/ . . . /(P1)*N1/(P2)*N2/(P3)*N3/covering layer system C where
In this case, the unit [nm] applies to the thicknesses of the individual layers that are specified between the parentheses. The layer design used with respect to
Substrate/ . . . /(4.737 Si 0.4 B4C 2.342 Mo 0.4 B4C)*28/(3.443 Si 0.4 B4C 2.153 Mo 0.4 B4C)*5/(3.523 Si 0.4 B4C 3.193 Mo 0.4 B4C)*15/2.918 Si 0.4 B4C 2 Mo 1.5 Ru
Since the barrier layer B4C in this example is always 0.4 nm thick, it can also be omitted with the declaration that a 0.4 nm thick barrier layer composed of B4C is situated between each of the Mo and Si layers specified hereinafter. Consequently, the layer design with respect to
Correspondingly, the layer design used with respect to
Since the barrier layer B4C is in turn always 0.4 nm thick in the case of this layer design, the shortened short notation with the abovementioned declaration can also be used for this layer design:
The reflectivity values of this nominal layer design with the thickness factor 1 in the unit [%] at a wavelength of 13.5 nm are illustrated as a solid line against the angle of incidence in the unit [°] in
The average reflectivity and PV values which can be achieved with the layer arrangement with respect to
The reflectivity values of this nominal layer design with the thickness factor 1 in the unit [%] at a wavelength of 13.5 nm are illustrated as a solid line against the angle of incidence in the unit [°] in
The average reflectivity and PV values which can be achieved with the layer arrangement with respect to
The above description of the preferred embodiments has been given by way of example. From the disclosure given, those skilled in the art will not only understand the present invention and its attendant advantages, but will also find apparent various changes and modifications to the structures and methods disclosed. The applicant seeks, therefore, to cover all such changes and modifications as fall within the spirit and scope of the invention, as defined by the appended claims, and equivalents thereof.
Number | Date | Country | Kind |
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10 2009 017 095.2 | Apr 2009 | DE | national |
This is a Continuation of International Application PCT/EP2010/053633, with an international filing date of Mar. 19, 2010, which was published under PCT Article 21(2) in English, and which claims priority to German Patent Application No. 10 2009 017 095.2, filed on Apr. 15, 2009, as well as to U.S. Provisional Application No. 61/219,583, filed on Jun. 23, 2009. The entire disclosures of all these applications are incorporated into this application by reference.
Number | Date | Country | |
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61219583 | Jun 2009 | US |
Number | Date | Country | |
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Parent | PCT/EP2010/053633 | Mar 2010 | US |
Child | 13274006 | US |