The application claims priority of Japanese Patent Application No. 2010-228656, filed Oct. 8, 2010, and Japanese Patent Application No. 2011-166434, filed Jul. 29, 2011, the entire contents of each of which are hereby incorporated by reference.
1. Technical Field
This disclosure relates to a mirror, a mirror device, a laser apparatus, and an extreme ultraviolet (EUV) light generation apparatus.
2. Related Art
Photolithography processes have been continuously improving for semiconductor device fabrication. Extreme ultraviolet (EUV) light at a wavelength of approximately 13 nm is useful in the photolithography processes to form extremely small features (e.g., 32 nm or less features) in, for example, semiconductor wafers.
Three type of systems for generating EUV light have been well known. The systems includes an LPP (Laser Produced Plasma) type system in which plasma generated by irradiating a target material with a laser beam is used, a DPP (Discharge Produced Plasma) type system in which plasma generated by electric discharge is used, and an SR (Synchrotron Radiation) type system in which orbital radiation is used.
Embodiments detailed herein describe a mirror includes a mirror base provided with a flow channel through which a heat medium passes for cooling the mirror. The flow channel may include a buffer tank portion for adjusting a flow rate of the heat medium in the flow channel. A reflective film may be provided on the mirror base.
In another aspect, a mirror device includes the mirror. The mirror device may also include a pipe connected to the flow channel provided in the mirror. A pressure-feed device and a cooling device may be provided on the pipe.
In yet another aspect, a laser apparatus includes a master oscillator, and an amplifier including the mirror.
In yet another aspect, an extreme ultraviolet light generation apparatus includes a chamber in which extreme ultraviolet light is generated. a target supply unit is provided to the chamber for supplying a target material to a region inside the chamber to generate the extreme ultraviolet light. The extreme ultraviolet light generation apparatus also includes the mirror.
Hereinafter, selected embodiments for implementing this disclosure will be described in detail with reference to the accompanying drawings. In the description to follow and the accompanying drawings, each drawing merely illustrates shape, size, positional relationship, and so on, schematically to the extent that enables the content of this disclosure to be understood; thus, this disclosure is not limited to the shape, the size, the positional relationship, and so on, illustrated in each drawing. In order to show the configuration clearly, part of hatching along a section may be omitted in the drawings. Further, numerical values indicated herein are merely preferred examples of this disclosure; thus, this disclosure is not limited to the indicated numerical values.
A mirror, a mirror device, and an EUV light generation system to which the mirror device is applied according to a first embodiment will be described in detail with reference to the accompanying drawings. In the description to follow, an LPP-type EUV light generation system will be illustrated as an example. Without being limited thereto, however, this disclosure may be applied to a DPP-type system or to an SR-type system. Further, in the first embodiment, a system in which a target material is turned into plasma with single-stage laser irradiation will be illustrated. However, without being limited thereto, this disclosure may be applied to a system in which a target material is turned into plasma with multiple-stage laser irradiation.
The driver laser apparatus 101 may include a master oscillator MO, and an amplification optical system AS. The master oscillator MO is configured to output a laser beam LB1. The amplification optical system AS is configured to amplify the laser beam LB1 from the master oscillator MO. The amplification optical system AS may include a relay optical system R1, a preamplifier PA, a relay optical system R2, a main amplifier MA, and a relay optical system R3. The relay optical system R1 may be configured to expand a beam diameter of the laser beam LB1 from the master oscillator MO. The preamplifier PA is configured to amplify the laser beam LB1 of which the beam diameter has been expanded. The relay optical system R2 may be configured to collimate the amplified laser beam LB1. The main amplifier MA is configured to further amplify the collimated laser beam LB1. The relay optical system R3 may be configured to collimate the amplified laser beam LB1 and to output the collimated laser beam LB1. The laser beam from the driver laser apparatus 101 is referred to as a laser beam LB2.
The beam steering optical system OS may include at least one flat mirror 103. The flat mirror 103 is disposed to receive the laser beam LB2 from the driver laser apparatus 101 and to reflect the laser beam LB2 toward a window 121 in the chamber 102. A dashed-dotted line OA1 in
The chamber 102 may include the window 121, an off-axis paraboloidal mirror 123, a target supply unit 124, a target collection unit 125, and an EUV collector mirror 122. The window 121 serves as an inlet through which the laser beam LB2 is introduced into the chamber 102. The off-axis paraboloidal mirror 123 may be disposed to receive the laser beam LB2 introduced into the chamber 102 and to reflect the beam to focus it on a plasma generation region PS. The target supply unit 124 is configured to supply the target material to the plasma generation region PS in the form of droplets D. The target material that has passed the plasma generation region PS may be collected into a target collection unit 125. When the target material is irradiated with the laser beam LB2 at the plasma generation region PS, the material is turned into plasma from which EUV light L is emitted. The EUV collector mirror 122 may be configured to selectively reflect the EUV light L at a desired wavelength. The central wavelength of the EUV light L is, for example, approximately 13.5 nm. The EUV light L that has been selectively reflected by the EUV collector mirror 122 may be focused on an intermediate focus IF inside an exposure apparatus connection 104. The EUV collector mirror 122 may be provided with a through-hole 122a, through which the laser beam LB2 travels from the paraboloidal mirror 123 toward the plasma generation region PS. A dashed-dotted line OA2 in
The target material may be supplied in the form of, but not limited to, a solid target, such as a ribbon and a disc, to the plasma generation region PS. Further, the off-axis paraboloidal mirror 123 may be disposed outside the chamber 102. In that case, the laser beam LB2 reflected by the flat mirror 103 may be reflected by the off-axis paraboloidal mirror 123 so as to travel through the window 121 and the through-hole 122a toward the plasma generation region PS on which the beam is focused.
The chamber 102 and the exposure apparatus connection 104 may be connected airtightly to each other with a gate valve G1. The EUV light L focused on the intermediate focus IF may be guided to an exposure apparatus 105 through an aperture 141 positioned at or around the intermediate focus IF. The EUV light L guided to the exposure apparatus 105 can be used in semiconductor lithography, for example. Alternatively, the EUV light L may be guided to a processing apparatus, instead of the exposure apparatus 105.
A mirror on which a high-output laser beam, such as the laser beam LB2, is incident is heated by the laser beam incident thereon. This may cause optical properties of the mirror to be changed. Such a change in the optical properties due to a heat load may lead to deterioration in the focusing performance of the mirror. Further, a mirror on which relatively high-output light, such as the EUV light L, is incident may also be heated by the light incident thereon. The focusing performance of the mirror may also be deteriorated.
Accordingly, a cooling mechanism may be provided to mirror bases of, for example, the flat mirror 103, the EUV collector mirror 122, and the off-axis paraboloidal mirror 123, respectively. For example, when mirrors are disposed in the relay optical systems R1 through R3, and the main amplifier MA, respectively, cooling mechanisms may also be provided to respective mirror bases of those mirrors. Here, an example of the mirror according to the first embodiment will be described in detail with reference to the drawings. This disclosure, however, is not limited thereto, and various modifications may be made to the cooling mechanism in the mirror base.
An example of a mirror provided with the mirror base 12 will be described in detail with reference to the drawings. In the description to follow, a flat mirror will be illustrated as an example. This disclosure, however, is not limited thereto, and this disclosure may be applied to various mirrors, such as a paraboloidal mirror including an off-axis paraboloidal mirror, a concave mirror, a convex mirror, and so forth.
As shown in
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As shown in
The inlet channel P1 may open, at one end thereof, in a surface of the mirror base 12. The inlet channel P1 may be connected, at the other end thereof, to the flow channels P2 at one location along the upper surface side of the mirror base 12. As shown in
As shown in
Such flow channels P2 may be realized with a space defined by covering grooves 12a1 formed in the base head 12a with the upper surface portion 12b1 of the head cover 12b. Such flow channels P2 may be formed with a manufacturing technique using a sacrificial layer, for example. More specifically, the grooves 12a1 may be filled with a material that can be removed by ashing or the like as the sacrificial layer. The sacrificial layer may be removed by ashing or the like after the head cover 12b is formed with the CVC method. As a result, the space from which the sacrificial layer is removed may serve as the flow channels P2.
As shown in
The buffer tank portion PB to which the return channels P4 are connected may be provided so as to make the flow rate of the heat medium C1 in the flow channels P2 and the return channels P4, respectively, substantially uniform. Providing the buffer tank portion PB may allow pressure drops caused when the heat medium C1 flows in the flow channels P2 and the return channels P4 to be made substantially uniform. With this, the flow rate of the heat medium C1 flowing in the flow channels may be made substantially uniform. Further, the buffer tank portion PB may be provided so as to absorb pressure fluctuation of the heat medium C1 flowing in the flow channels P2 and the return channels P4. A height h1 of the buffer tank portion PB may be higher than a height h2 of the flow channel P2. The cross-sectional area of the buffer tank portion PB may be larger than the cross-sectional area of the flow channels P2.
As shown in
The outlet channel P3 may be connected, at one end thereof, to the buffer tank portion PB and may open, at the other end thereof, in the surface of the mirror base 12. As shown in
In the flat mirror 1 provided with the above-described flow channel FP, the mirror base 12 and the reflective film 11 may be cooled by making the heat medium C1 flow in the flow channel FP. With this, a rise in the temperature in and around the reflective surface of the mirror may be suppressed, and thermal deformation in the reflective surface may be reduced. When, for example, the flat mirror 1 is used as the flat mirror 103 shown in
In the flat mirror 1, the flow channel FP may include the buffer tank portion PB. With this, it is contemplated that a sudden fluctuation in pressure inside the flow channel FP caused when the heat medium C1 starts or stops to be supplied into the flow channel FP may be reduced. Further, even in a case where pulsating heat medium C1 is supplied to the inlet channel P1 due to pressure fluctuation, the fluctuation in the pressure of the heat medium C1 inside the flow channel FP may be reduced. As a result, even when the head cover 12b is made as thin as approximately 1 mm in thickness, damage to the head cover 12b may be suppressed.
The flat mirror 1 may preferably be disposed such that the center of the radially-disposed flow channels P2 substantially coincides with the beam axis of the laser beam to be reflected thereby. Typically, the peak in intensity in a beam profile of a laser beam lies on the beam axis thereof. Accordingly, the flat mirror 1 may be configured such that the center of the radially-disposed flow channels P2, at which the highest cooling performance may be exhibited, coincides with the center of the reflective surface, and the flat mirror 1 may be disposed such that the beam axis of the laser beam incident thereon coincides with the center of the reflective surface. With this, an uneven rise in the temperature in the reflective surface may be suppressed.
The flat mirror 1 may be combined with a given pipe, a pressure-feed device, a cooling device for cooling the heat medium, and so forth, to constitute a mirror device. Hereinafter, an example of the mirror device will be described with reference to
A tank of a predetermined volume may be used as the heat medium supply source 201 for storing the heat medium C, for example. A pipe made of an inorganic material such as a metal, or a pipe made of an organic material such as a synthetic resin may be used for the supply pipe 202 and the discharge pipe 203. An electrical pump or the like may be used for the pressure-feed device 204. A heat exchanger, such as a heat pump, may be used for the cooling device 205.
When the pressure-feed device 204 is actuated, the heat medium C inside the heat medium supply source 201 flows into the flow channel FP in the flat mirror 1 via the supply pipe 202, and then passes through the flow channel FP to flow into the discharge pipe 203. Thereafter, the heat medium C passes through the discharge pipe 203 and returns to the heat medium supply source 201. The heat medium C may be used repeatedly.
As shown in
When both the pressure-feed device 204 and the cooling device 205 are actuated, the heat medium C having been cooled in the cooling device 205 may be supplied into the flow channel FP in the flat mirror 1 via the supply pipe 202. With this, compared to the case where only the pressure-feed device 204 is actuated, the flat mirror 1 may be cooled more efficiently.
When a flow channel including a buffer tank portion is provided in a mirror base including a base head, a head cover, and a support, the buffer tank portion may be disposed inside the base head, inside the support, or between the base head and the support.
As shown in
The base head 22a may be made of sintered silicon carbide, for example. As shown in
As shown in
The inlet channel P1 may open, at one end thereof, in a surface of the mirror base 22. The inlet channel P1 may be connected, at the other end thereof, to the flow channels P2 at one location along the upper surface side of the mirror base 22. As shown in
As shown in
As shown in
As shown in
The buffer tank portion PB, to which the return channels P4 are connected, may be provided so as to make the flow rate of the heat medium C1 in the flow channels P2 and the return channels P4 substantially uniform. Providing the buffer tank portion PB may allow pressure drops caused when the heat medium flows in the flow channels P2 and the return channels P4 to be made substantially uniform. Further, the buffer tank portion PB may be provided so as to absorb pressure fluctuation of the heat medium C1 flowing in the flow channels P2 and the return channels P4. The buffer tank portion PB may be larger in cross-sectional area than the entire flow channels P2. As shown in
The outlet channel P3, of which the one end is connected to the buffer tank portion PB, may open, at the other end thereof, in the surface of the mirror base 22. As shown in
The flat mirror 20 provided with the above-described flow channel FP may be cooled by making the heat medium flow in the flow channel FP. With this, a rise in the temperature in the flat mirror 20 may be suppressed, and thermal deformation in the reflective surface may be reduced. When, for example, the flat mirror 20 is applied to the flat mirror 103 shown in
In the flat mirror 20, the buffer tank portion PB may be defined at the connection between the base head 22a and the support 22c. Accordingly, compared to the case where part of the head cover 22 is made to serve as part of a wall of the buffer tank portion PB, the mechanical strength of the buffer tank portion PB may be increased. With this, even if the flow rate of the heat medium supplied into the flow channel FP is increased, a sudden fluctuation in pressure inside the flow channel FP caused when the heat medium starts or stops to be supplied into the flow channel FP may be absorbed by the buffer tank portion PB. Further, disposing the flat mirror 20 such that the center of the radially-disposed flow channels P2 substantially coincides with the beam axis of the laser beam to be reflected thereby may make the temperature distribution in the reflective surface substantially point-symmetric with respect to the center thereof. In this case, the wavefront of the laser beam reflected by the flat mirror 20 may likely be corrected easily with adaptive optics.
As in the flat mirror 1 according to the first embodiment, the flat mirror 20 may be combined with a given pipe, a pressure-feed device, a cooling device for cooling the heat medium, and so forth, to constitute a mirror device. The mirror device including the flat mirror 20 may be configured similarly to the mirror device 200, except in that the flat mirror 1 in the mirror device 200 is replaced by the flat mirror 20.
When a flow channel including a plurality of flow channels disposed radially is provided in a mirror base, the shape of the respective flow channels disposed radially may not necessarily be rectangular but may be sectoral, trapezoidal, and so forth, as viewed from above.
As shown in
The base head 32a and the support 32b may preferably be made of a material having high thermal conductivity and high thermal resistance. In particular, the base head 32a may preferably be made of a material having high thermal conductivity. The base head 32a and the large-diameter portion 32b1 may be made of sintered silicon carbide, for example. The base head 32a may be bonded onto the upper surface of the large-diameter portion 32b1 with an inorganic adhesive, such as wax, solder, and inorganic glue, and an organic adhesive.
As shown in
The inlet channel P1 may open, at one end thereof, in a surface of the mirror base 32. The inlet channel P1 may be connected, at the other end thereof, to the radially-disposed flow channels P2 at one location of the upper surface side of the mirror base 32. As shown in
As shown in
As shown in
The buffer tank portion PB, to which the return channels P4 are connected, may be provided so as to make the flow rate of the heat medium in the flow channels P2 and the return channels P4, respectively, substantially uniform. Providing the buffer tank portion PB may allow pressure drops caused when the heat medium flows in the flow channels P2 and the return channels P4 to be made substantially uniform. Further, the buffer tank portion PB may be provided so as to absorb pressure fluctuation of the heat medium flowing in the flow channels P2 and the return channels P4. The buffer tank portion PB may be larger in cross-sectional area than the entire flow channels P2. As shown in
The outlet channel P3 may be connected, at one end thereof, to the buffer tank portion PB, and may open, at the other end thereof, in the surface of the mirror base 32. As shown in
In the third embodiment, as shown in
As shown in
As shown in
The cross-sectional area of the flow channel P2, except for the gap G, may be substantially constant from the side of the inlet channel P1 to the side of the return channel P4. As shown in
In the case where the base head 32a is bonded onto the support 32b with an adhesive, the upper surface of the support 32b may serve as a bonding surface. If this is the case, as shown in
The flat mirror 30 provided with the above-described flow channel FP may be cooled by making the heat medium flow in the flow channel FP. With this, a rise in the temperature in the flat mirror 30 may be suppressed, and thermal deformation in the reflective surface may be reduced. When, for example, the flat mirror 30 is used as the flat mirror 103 shown in
In the flat mirror 30, the buffer tank portion PB may be disposed, in its entirety, inside the support 32b. With this, compared to the case where part of the head cover is made to serve as part of a wall of the buffer tank portion PB, the buffer tank portion PB may be increased in volume more easily. Accordingly, even if the flow rate of the heat medium supplied into the flow channel FP is increased, a sudden fluctuation in pressure inside the flow channel FP caused when the heat medium starts or stops to be supplied into the flow channel FP may be reduced.
In the case where the flow channel P2 is sectoral in shape as viewed from above and the partition BH between the adjacent flow channels is rectangular parallelepiped in shape, compared to the case where the partition BH is sectoral in shape as viewed from above, the base head 32a may be easily cooled more uniformly by the heat medium flowing in the flow channels P2. As a result, the flat mirror 30 may be cooled uniformly more easily. In the case where the conical flow regulating portion 32a3 is provided to the base head 32a, the surface area of the base head 32a in which the base head 32a makes contact with the heat medium around the center thereof may be increased. As a result, compared to the case where the flow regulating portion 32a3 is not provided, the reflective surface may be cooled more effectively around the center thereof, in which the reflective surface may be heated more intensely by the laser beam incident thereon.
In the case where the cross-sectional area of the flow channel P2 is substantially constant from the side of the inlet channel P1 to the side of the return channel P4, compared to the case there the cross-sectional area varies, the flow rate of the heat medium may be less likely to drop at the side of the return channel P4. As a result, the temperature distribution in the reflective surface may be made more uniform. Further, disposing the flat mirror 30 such that the center of the radially-disposed flow channels P2 substantially coincides with the beam axis of the laser beam to be reflected thereby may make the temperature distribution in the reflective surface substantially point-symmetric with respect to the center thereof. In this case, the wavefront of the laser beam reflected by the flat mirror 30 may be likely to be corrected easily with an adaptive optics.
Configuring the return channel P4 such that the cross section thereof is an elongated hole in shape, as described above, at the side of the flow channel P2 may reduce accumulation of the heat medium in the flow channel P2. Further, providing the projection 32a2 on the base head 32a may make it possible to make the partition BH higher than the flow channel P2 with the gap G not being included. As a result, when the base head 32a and the support 32b are bonded to each other with an adhesive, an unhardened adhesive may be prevented from permeating into the flow channel P2 with capillarity causing the flow channel P2 to be clogged.
As in the flat mirror 1 according to the first embodiment, the flat mirror 30 may be combined with a given pipe, a pressure-feed device, a cooling device for cooling the heat medium, and so forth, to constitute a mirror device. The mirror device including the flat mirror 30 may be configured similarly to the mirror device 200, except in that the flat mirror 1 in the mirror device 200 is replaced by the flat mirror 30.
A flow channel including a plurality of flow channels disposed radially and a buffer tank portion may be provided, aside from a flat mirror, in a concave mirror, a convex mirror, and so forth.
As will be described below, a flow channel configured similarly to the flow channel FP shown in
As shown in
In the case where the through-hole 43 is provided in the mirror base 42, as shown in
The inlet channel P1 may open, at one end thereof, in a surface of the mirror base 42. In the case where the inlet channel P1 includes a plurality of the supply source side inlet channels P1a, the respective one ends of the supply source side inlet channels P1a may open in the surface of the mirror base 42. Similarly, in the case where the inlet channel P1 includes a plurality of the reflective surface side inlet channels P1c, the respective other ends of the reflective surface side inlet channels P1c may be connected to the respective flow channels P2 at the upper surface side of the mirror base 42.
The flow channels P2 may be disposed radially from the center of the mirror base 42. The flow channels P2 may extend from the side of the inlet channel P1 toward the periphery of the mirror base 42 along the upper surface thereof. The return channels P4 may be connected, at one ends thereof, to the flow channels P2, respectively, at the periphery side of the mirror base 42. The return channels P4 may extend, at the other ends thereof, toward the lower surface side of the mirror base 42 and be connected to the buffer tank portion PB.
The buffer tank portion PB, to which the return channels P4 are connected, may be provided so as to make the flow rate of the heat medium in the flow channels P2 and the return channels P4, respectively, substantially uniform. Providing the buffer tank portion PB may allow pressure drops caused when the heat medium flows in the flow channels P2 and the return channels P4 to be made substantially uniform. Further, the buffer tank portion PB may be provided so as to absorb pressure fluctuation of the heat medium flowing in the flow channels P2 and the return channels P4. The buffer tank portion PB may be larger in cross-sectional area than the entire flow channels P2. As shown in
The outlet channel P3 may be connected, at one end thereof, to the buffer tank portion PB, and open, at the other end thereof, in the surface of the mirror base 42. As shown in
The concave mirror 40 provided with the above-described flow channel FP may be cooled by making the heat medium flow in the flow channel FP. With this, a rise in the temperature in the concave mirror 40 may be suppressed, and thermal deformation in the reflective surface may be reduced. When, for example, the concave mirror 40 is used as the EUV collector mirror 122 shown in
In a mirror device including a mirror provided with a flow channel thereinside, a pressure-feed device may be disposed either upstream or downstream of the mirror, or two pressure-feed devices may be disposed respectively both upstream and downstream of the mirror.
In the mirror device 210, actuating at least one of the pressure-feed device 204 and the discharge pressure-feed device 207 may cause the heat medium C inside the heat medium supply source 201 to flow into the flow channel inside the mirror M via the supply pipe 202, and into the discharge pipe 203 via the flow channel inside the mirror M. Thereafter, the heat medium C may be stored once in the buffer tank 206 and then may return to the heat medium supply source 201. The heat medium C may be used repeatedly.
As shown in
Then, the relative pressure inside the mirror device 210 may gradually decrease from the pressure-feed device 204 toward the cooling device 205, the flow channel in the mirror M, the buffer tank 26, and the discharge pressure-feed device 207. The discharge pressure-feed device 207 may suck the heat medium C. In this case, the relative pressure inside the mirror device 210 may be in a negative value between the buffer tank 206 and the discharge pressure-feed device 207. Further, the discharge pressure-feed device 207 may be configured to raise the pressure of the heat medium C. If this is the case, the relative pressure inside the mirror device 210 may be in a positive value after the pressure of the heat medium C is raised in the discharge pressure-feed device 207. Thereafter, the relative pressure may gradually decrease from the discharge pressure-feed device 207 toward the heat medium supply source 201. The relative pressure may become 0 in the heat medium supply source 201.
When, in addition to at least one of the pressure-feed device 204 and the discharge pressure-feed device 207, the cooling device 205 is actuated, and the heat medium C having been cooled in the cooling device 205 may be supplied into the flow channel in the mirror M via the supply pipe 202. As a result, compared to the case where at least one of the pressure-feed device 204 and the discharge pressure-feed device 207 is actuated but the cooling device 205 is not actuated, the mirror M may be cooled more efficiently.
In the mirror device 210, both the pressure-feed device 204 and the discharge pressure-feed device 207 may be actuated to thereby cause the heat medium C to flow in the flow channel inside the mirror M. With this, compared to the case where only one of the pressure-feed device 204 and the discharge pressure-feed device 207 is actuated to cause the heat medium C to flow in the flow channel inside the mirror M, the relative pressure in the flow channel inside the mirror M may be further reduced. Further, the buffer tank 206 is provided between the mirror M and the discharge pressure-feed device 207; therefore, even when the flow channel inside the mirror M is provided closely to the reflective film, vibration due to the pressure fluctuation caused to the reflective film as the heat medium C flows in the flow channel may be reduced.
The mirror and the mirror device of this disclosure may be used as a constituent element of various laser apparatuses. The laser apparatus may be a driver laser apparatus of an LPP type EUV light generation apparatus, a laser apparatus used in a laser processing device or the like, or a constituent element thereof. The mirror and the mirror device of this disclosure may be a constituent element disposed on a laser beam delivery path.
The discharge tubes 312a through 312d and 321a through 321d may be filled with a gas laser medium. The discharge tubes 312a through 312d and 321a through 321d may be provided a pair of electrodes, respectively, and voltage may be applied between the pair of the electrodes by a power source (not shown) at predetermined timing. The application of the voltage may cause the discharge to occur, whereby the gas laser medium may be excited. The gas laser medium may include carbon dioxide (CO2), nitrogen (N2), helium (He), and so forth. Further, the gas laser medium may include hydrogen (H2), carbon monoxide (CO), xenon (Xe), and so forth, as necessary.
In the amplifier 300 configured as described above, a laser beam LB21 transmitted through the window 311 may be amplified in the first discharge unit 301 and the second discharge unit 302. In this case, the laser beam LB21 transmitted through the window 311 may enter the discharge tube 312a and be amplified therein. Then, the laser beam LB21 may be reflected in the Y-direction by the mirror device 313a, enter the discharge tube 312b, and be amplified therein. The laser beam LB21 amplified in the discharge tube 312b may then be reflected in the X-direction by the mirror device 313b, enter the discharge tube 312c, and be amplified therein. The laser beam LB21 amplified in the discharge tube 312c may then be reflected in the Y-direction by the mirror device 313c, enter the discharge tube 312d, and be amplified therein.
The laser beam LB21 amplified in the discharge tube 312d may then be reflected in the Z-direction by the mirror device 313d and be propagated to the second discharge unit 302. Subsequently, the laser beam LB21 may be reflected in the Y-direction by the mirror device 322a, enter the discharge tube 321a, and be amplified therein. The laser beam LB21 amplified in the discharge tube 321a may then be reflected in the X-direction by the mirror device 322b, enter the discharge tube 321b, and be amplified therein. The laser beam LB21 amplified in the discharge tube 321b may then be reflected in the Y-direction by the mirror device 322c, enter the discharge tube 321c, and be amplified therein. The laser beam LB21 amplified in the discharge tube 321c may then be reflected in the X-direction by the mirror device 322d, enter the discharge tube 321d, and be amplified therein.
The laser beam LB21 amplified in the second discharge unit 302 may be transmitted through the window 323 and be outputted from the amplifier 300. The X-, Y-, and Z-coordinate axes are shown in
In the amplifier 300 described above, the mirror device of this disclosure may be used for the mirror devices 313a through 313d and 322a through 322d. This may reduce the possibility of the beam profile of the laser beam LB21 being changed from the desired beam profile along the amplification process.
The mirror and the mirror device of this disclosure may serve as a constituent element of various apparatuses including an optical system.
The driver laser apparatus 101A may include a main amplifier MA2 in place of the main amplifier MA shown in
The saturable absorber cell SA may include sulfur hexafluoride (SF6) gas as a saturable absorber. The saturable absorber may absorb a laser beam LB1 of at or below a predetermined intensity and transmit a laser beam LB1 of above the predetermined intensity. Disposing such saturable absorber cell SA may prevent the laser beam LB1 of at or below the predetermined intensity from entering the main amplifier MA2. With this, self-oscillation of the main amplifier MA2 may be suppressed. The saturable absorber cell SA may be disposed for absorbing light reflected by an optical system disposed on a beam path of the laser beam LB1 or by the droplet D serving as the target material. Further, the saturable absorber cell SA may include a beam input window Wi1 and a beam output window Wo1. The beam input window Wi1 and the beam output window Wo1 may be configured such that a window material thereof can be cooled by making a heat medium flow in a flow channel provided in a window frame thereof.
The main amplifier MA2 may include a beam input window Wi2 and a beam output window Wo2. The beam input window Wi2 and the beam output window Wo2 may be configured such that the window material thereof can be cooled by making a heat medium flow in a flow channel provided in the window frame thereof. The wavefront sensor S1 may detect a wavefront WF of the laser beam LB1 outputted from the main amplifier MA2. The wavefront sensor S1 may input the detected result to the wavefront correction unit WC1. The wavefront correction unit WC1 may correct the wavefront of the laser beam LB1 entering the main amplifier MA2, based on the detected result by the wavefront sensor S1. The wavefront correction unit WC1 may correct the wavefront of the laser beam LB1 such that the wavefront WF of the laser beam LB1 outputted from the main amplifier MA2 is in a predetermined shape.
The chamber 102A may include a window 121A. The window 121A may be configured such that the window material thereof can be cooled by making a heat medium flow in a flow channel provided in the window frame thereof. The chamber 102A may be configured similarly to the chamber 102 shown in
The wavefront sensor S2 may be disposed between the window 121A of the chamber 102A and the flat mirror 103. The wavefront sensor S2 may detect the wavefront WF of the laser beam LB2 reflected by the flat mirror 103. The wavefront sensor S2 may input the detected result to the wavefront correction unit WC2.
In the EUV light generation system 100A described above, at least one of the flat mirror 103, the EUV collector mirror 122, and the off-axis paraboloidal mirror 123 may be provided with the flow channel according to the above embodiments. When a mirror is used as a constituent element in any of the preamplifier PA, the wavefront correction unit WC1, the main amplifier MA2, and the wavefront correction unit WC2, the mirror may be provided with the flow channel according to the above embodiments. Providing the mirror with the flow channel according to the above embodiments and allowing the heat medium to flow in the flow channel may make it possible to cool the reflective surface of the mirror substantially uniformly and point-symmetrically. Cooling the mirror on which the laser beam LB1 or LB2 or the EUV light L may be incident and preventing the temperature of the reflective surface of the mirror from being increased may suppress the thermal deformation in the reflective surfaces thereof. With this, the laser beam LB1 or LB2 or the EUV light L may be reflected with the wavefront thereof being prevented from being deformed. Accordingly, the laser beam LB2 having a desired beam profile may be focused precisely and accurately on the plasma generation region PS. Alternatively, the EUV light L having a desired profile may be focused precisely and accurately on the intermediate focus IF. As a result, the energy conversion efficiency in the EUV light generation system 100A may be improved.
When the saturable absorber cell SA includes the beam input window Wi1 and the beam output window Wo1 and the axis of the incident beam on the windows Wi1 and Wo1 substantially coincides with the center of the windows Wi1 and Wo1, the windows Wi1 and Wo1 may be cooled by making a heat medium flow in the flow channel provided in the window frames thereof. With this, the heat distribution in the windows Wi1 and Wo1 may be made substantially point-symmetric about the center of the windows Wi1 and Wo1. Similarly, when the main amplifier MA2 includes the beam input window Wi2 and the beam output window Wo2 and the axis of the incident beam on the windows Wi2 and Wo2 substantially coincides with the center of the windows Wi2 and Wo2, the windows Wi2 and Wo2 may be cooled by making a heat medium flow in the flow channel provided in the window frames thereof. With this, the heat distribution in the windows Wi2 and Wo2 may be made substantially point-symmetric about the center of the windows Wi2 and Wo2. Further, when the chamber 102A includes the window 121A and the axis of the incident beam on the window 121A substantially coincides with the center of the window 121A, the window 121A may be cooled by making a heat medium flow in the flow channel provided in the window frame thereof. With this, the heat distribution in the window 121A may be made substantially point-symmetric about the center of the window 121A. In these cases, the wavefront WF of the laser beam LB1 or the laser beam LB2 may be corrected easily with a wavefront correction device provided with a wavefront correction unit including an optical element, such as a deformable mirror, having a simple configuration. Hereinafter, illustrating a case in which the wavefront of the laser beam LB1 is corrected, a wavefront correction device, which may serve as a constituent element of the laser apparatus or of the EUV light generation apparatus of this disclosure, will be described in detail with reference to
When the wavefront WF of the laser beam LB1 detected by the wavefront sensor 402 is flat, the mirror actuator 403 may control the shape of the reflective surface of the deformable mirror 401 such that the reflective surface of the deformable mirror 401 is maintained to be flat, as shown in
When the wavefront WF of the laser beam LB1 detected by the wavefront sensor 402 is convex, the mirror actuator 403 may control the shape of the reflective surface of the deformable mirror 401 such that the wavefront WF of the laser beam LB1 to be detected by the wavefront sensor 402 is flat, as shown in
When the wavefront WF of the laser beam LB1 detected by the wavefront sensor 402 is concave, the mirror actuator 403 may control the shape of the reflective surface of the deformable mirror 401 such that the wavefront WF of the laser beam LB1 to be detected by the wavefront sensor 402 is flat, as shown in
In the wavefront correction device 410, the deformable mirror 401 and the flat mirror 411 may function as a Z-fold adaptive mirror. In this case, the deformable mirror 401 may be disposed such that the laser beam LB1 may be incident thereon at a predetermined incident angle (2.5 degrees, for example). The flat mirror 411 may be disposed such that the beam axis of the laser beam LB1 reflected by the flat mirror 411 may be substantially parallel with the beam axis of the laser beam LB1 incident on the deformable mirror 401 and the laser beam LB1 may be incident on the flat mirror 411 at an incident angle of 2.5 degrees, for example.
When the wavefront WF of the laser beam LB1 detected by the wavefront sensor 402 is flat, the mirror actuator 403 may control the shape of the reflective surface of the deformable mirror 401 such that the reflective surface of the deformable mirror 401 is maintained to be flat, as shown in
When the wavefront WF of the laser beam LB1 detected by the wavefront sensor 402 is convex, the mirror actuator 403 may control the shape of the reflective surface of the deformable mirror 401 such that the wavefront WF of the laser beam LB1 to be detected by the wavefront sensor 402 is flat, as shown in
When the wavefront WF of the laser beam LB1 detected by the wavefront sensor 402 is concave, the mirror actuator 403 may control the shape of the reflective surface of the deformable mirror 401 such that the wavefront WF of the laser beam LB1 to be detected by the wavefront sensor 402 is flat, as shown in
The wavefront correction unit 431 may include the deformable mirror 401 shown in
The wavefront measuring unit 432 may include a beam sampler 432a, a beam profiler 432b, and a lens 432c. The beam sampler 432a may reflect part of the laser beam LB1 outputted from the wavefront correction unit 431 and transmit the other part thereof. The beam profiler 432b may measure the beam profile of the laser beam LB1. The lens 432c may transfer the image of the laser beam LB1 transmitted through the beam sampler 432a onto a photosensitive surface of the beam profiler 432b. Similarly, the wavefront measuring unit 433 may include a beam sampler 433a, a beam profiler 433b, and a lens 433c. The beam sampler 433a may reflect part of the laser beam LB1 reflected by the beam sampler 432a and transmit the other part thereof. The beam profiler 433b may measure the beam profile of the laser beam LB1. The lens 433c may transfer the image of the laser beam LB1 transmitted through the beam sampler 433a onto a photosensitive surface of the beam profiler 433b.
The measurement results by the beam profilers 432b and 433b may respectively be inputted to the wavefront correction unit controller 434. The wavefront correction unit controller 434 may control the wavefront correction unit 431, based on at least one of the inputted measurement results, so that the wavefront of the laser beam LB1 becomes flat, for example.
The wavefront correction device 430 may be provided with a mirror actuator 432d for controlling the incident angle of the laser beam LB1 onto the beam sampler 432a. The mirror actuator 432d may control the tilt angle of the beam sampler 432a under the control of the wavefront correction unit controller 434. The wavefront correction unit controller 434 may actuate the mirror actuator 432d base on at least one of the measurement results inputted respectively from the beam profilers 432b and 433b. The wavefront correction unit controller 434 may actuate the mirror actuator 432d so that the laser beam LB1 outputted from the upstream wavefront measuring unit 432 is incident on the downstream wavefront measuring unit 433 at a more appropriate angle.
The wavefront measuring units 432 and 433 shown in
The wavefront measuring unit 432 may be configured similarly to the wavefront measuring unit 433 except in that the wavefront measuring unit 432 may be provided with the mirror actuator 432d. Hereinafter, the configuration of the wavefront measuring unit 432 will described. For the sake of simplifying the description, the mirror actuator 432d will be omitted.
A wavefront measuring unit 500A shown in
In a wavefront measuring unit 500B shown in
In a wavefront measuring unit 500C shown in
A wavefront measuring unit 500D shown in
The laser beam LB1 transmitted through the beam sampler 501 and the beam splitter 504 may be focused by the convex lens 503B and then diverge, and be incident on the photosensitive surface of the infrared camera 502. The laser beam LB1 transmitted through the beam sampler 501 and reflected by the beam splitter 504 may be focused by the convex lens 505 and be incident on the photosensitive surface of the infrared camera 506. The wavefront correction unit 431 shown in
So far, the mirror, the mirror device, the laser apparatus, and the EUV light generation system have been described while illustrating the embodiments. However, the embodiments described above are merely examples for implementing this disclosure, and this disclosure is not limited thereto. Making various modifications to the above-described embodiments is within the scope of this disclosure, and further, it is apparent from the above description that various other embodiments are possible within the scope of this disclosure.
For example, the planar shape of the reflective surface of the mirror provided with a flow channel thereinside may be in any shape, such as a polygon (for example, a square), an ellipse, or a circle. Further, one end of an inlet channel of a flow channel provided inside the mirror may open in a lower surface of the mirror base, or in a side surface of the mirror base. Similarly, one end of an outlet channel may open in a lower surface of the mirror base, or in a side surface of the mirror base. The planar shape of a buffer tank portion in a flow channel provided inside the mirror may be C-shaped.
In a mirror base provided with a planar base head and a support, as in the mirror base 32 of the flat mirror 30 shown in
Further, whether or not a flow regulating portion may be provided at a location through which the heat medium flows from the inlet channel into the flow channels disposed radially is optional. The shape of the flow regulating portion, when the flow regulating portion is provided, is not limited to be conical in shape as shown in
A mirror device including a mirror provided with a flow channel thereinside as a constituent element may be a circulating type in which the heat medium used to cool the mirror is used repeatedly, or a non-circulating type in which the heat medium used to cool the mirror is not reused and is discarded. In a non-circulating type mirror device, a cooling device may be provided on a supply pipe connecting the heat medium supply source and the mirror. The cooling device may be configured not only to cool the heat medium but also to heat the heat medium as necessary so as to maintain the temperature of the heat medium constant. That is, the cooling device may be a temperature control device. With either a circulating or non-circulating type mirror device, the heat medium supply source and the other constituent elements may be distributed together or separately at a distribution stage. Further, at the distribution stage, the mirror device may not include the heat medium supply source and the heat medium. For example, the heat medium supply source and the heat medium may be separate from the mirror device.
In the mirror according to the embodiments of this disclosure, an outlet channel may be used as an inlet channel, or an inlet channel may be used as an outlet channel. Further, in a mirror device provided with a buffer tank on a discharge pipe thereof, as in the mirror device 210 shown in
The mirror provided with the flow channel thereinside and the mirror device provided with such mirror may be used as a constituent element of various laser apparatuses, as has been described in the sixth embodiment. Such laser apparatuses may include a driver laser apparatus of an LPP type EUV light generation system, a laser apparatus used in a laser processing apparatus, and a constituent element thereof. Further, the mirror and the mirror device of this disclosure may be a constituent element disposed on a laser beam delivery path.
An EUV light generation system provided with the laser apparatus may be an LPP type EUV light generation system, as has been described in the first embodiment, or a DPP or an SR type EUV light generation system. Further, the EUV light generation system may be configured such that the target material is turned into plasma with single-stage laser irradiation or with multiple-stage laser irradiation.
When a wavefront sensor is provided in an EUV light generation system, the wavefront sensor may be disposed either inside or outside the chamber 102A shown in
The wavefront correction unit may include a deformable mirror in which the curvature of the entire reflective surface can be changed, or a deformable mirror in which the curvature of part of the reflective surface can be changed.
The terms used in this specification and the appended claims should be interpreted as “non-limiting.” For example, the terms “include” and “be included” should be interpreted as “not limited to the stated elements.” The term “have” should be interpreted as “not limited to the stated elements.” Further, the modifier “one (a/an)” should be interpreted as “at least one” or “one or more.”
Number | Date | Country | Kind |
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2010-228656 | Oct 2010 | JP | national |
2011-166434 | Jul 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB11/02365 | 10/7/2011 | WO | 00 | 9/28/2012 |