The present invention relates to a mixed metal (strontium-titanium) oxide such as a strontium-hafnium-titanium and strontium-zirconium-titanium oxide, to a functional device comprising the mixed metal oxide, to its use as a dielectric (eg a high-k dielectric) as or in an electrical, electronic, magnetic, mechanical, optical or thermal device and to a process for preparing a functional device comprising the mixed metal oxide.
The silicon dioxide (SiO2) gate layer in a MOS (metal-oxide-semiconductor) field effect transistor device may be substituted by an oxide material with a higher dielectric constant (high-k). However there are few oxide materials which satisfy the requirements of dielectric constant, thermal stability and band gap, whilst providing an interface suitable for integration by silicon processing (see J Robertson, J. Appl. Phys. 104, 7 (2008)). These oxides include ZrO2 (see M N S Miyazaki et al, Microelectronic Engineering 59, 6 (2001) and R N Wen-Jie Qi et al, Appl. Phys. Lett. 77, 3 (2000)), HfO2 (see T M R C Smith et al, Adv. Mater. Opt. Electron. 10, 10 (2000); E C E P Gusev et al, Microelectronic Engineering 59, 9 (2001); and R H D C Gilmer et al, Appl. Phys. Lett. 81, 3 (2002)), Al2O3 (see E C M Copel et al, Appl. Phys. Lett. 78, 3 (2001) and C P E Ghiraldelli et al, Thin Solid Films 517, 3 (2008)) and LaAlO3 (see S K Seung-Gu Lim et al, J. Appl. Phys. 91, 6 (2002); H B L L Yan, et al, Appl. Phys. A 77, 4 (2003); and H L Wenfeng Xiang et al, J. Appl. Phys. 93, 4 (2003)).
Due to its high dielectric constant (˜35) and large band gap (˜6.2 eV), SrHfO3 is attracting increasing interest as a candidate for a high-k material (B M C Rossel et al, Appl. Phys. Lett. 89, 3 (2006); G K G Lupina et al, Appl. Phys. Lett. 93, 3 (2008) and C R M Sousa et al, J. Appl. Phys. 102, 6 (2007)). SrTiO3 and Sr1−xBaxTiO3 are attractive candidates for a gate dielectric because of their large permittivity. However the low conduction band offset due to the relatively low energy of the 3d Ti states is unfavourable for Si-based electronics.
EP-A-568064 discloses the use of a non-stoichiometric mixed phase layer containing strontium, hafnium and titanium (a buffer layer) to ameliorate the effects of lattice mismatching and chemical interaction between a germanium layer and a layer of Bi4Ti3O12.
The present invention seeks to exploit the high lying 5d states of Hf or the high lying 4d states of Zr by the introduction of Hf or Zr respectively into SrTiO3 to increase the band gap. This is achieved without compromising the high k value.
Thus viewed from a first aspect the present invention provides a mixed metal oxide of formula:
SrM1−xTixO3
wherein x is 0<x<1; and
M is Hf or Zr.
By retaining the high permittivity attributable to Ti—O bonding and exploiting the high lying 5d states of Hf or the high lying 4d states of Zr to enhance the band gap (and therefore the conduction band offset to Si), strontium-hafnium-titanium and strontium-zirconium-titanium oxides according to the present invention represent excellent candidates for a high dielectric material for use in a silicon based integrated circuit.
In a preferred embodiment, M is Hf.
In a preferred embodiment, M is Zr.
Preferably 0.01<x<0.99, particularly preferably 0.05≦x≦0.95, more particularly preferably 0.2≦x≦0.8, yet more particularly preferably 0.3≦x≦0.7, even more preferably 0.4≦x≦0.6, yet even more preferably 0.45≦x≦0.55. In a preferred embodiment, x is about 0.5.
In a preferred embodiment, the mixed metal oxide (in the form of a bulk material) exhibits a dielectric constant (typically at 10 kHz) of greater than 35, preferably a dielectric constant in the range 36 to 200, particularly preferably in the range 45 to 125, more preferably in the range 60 to 100.
In a preferred embodiment, the mixed metal oxide (in the form of a bulk material) exhibits a band gap of 3.10 eV or more, preferably a band gap in the range 3.10 to 6.10 eV, particularly preferably in the range 3.24 to 3.80 eV, more preferably in the range 3.40 to 3.50 eV.
The mixed metal oxides of the present invention may be prepared by high temperature solid state reaction, a sol-gel process, PVD, aerosol-assisted deposition, flame deposition, spin coating, sputtering, CVD (eg MOCVD), ALD, MBE or PLD.
The high dielectric constant and band gap of the mixed metal oxides of the present invention may be exploited in electrical, electronic or optical applications. For example, the mixed metal oxides of the present invention may be useful as a gate dielectric in a field effect transistor device (eg a MOSFET device) or in a high frequency dielectric application. For example, the mixed metal oxides of the present invention may be used as or in a capacitor (eg in a memory device such as DRAM or RAM), a voltage regulator, an electronic signal filter, a microelectromechanical device, a sensor, an actuator, a display (eg a TFT or OLED), a solar cell, a charged couple device, a particle and radiation detector, a printed circuit board, a CMOS device, an optical fibre or an optical waveguide. For example, the mixed metal oxides of the present invention may be used as an optical fibre or in an optical waveguide.
The mixed metal oxide of the present invention may be present in a multiphase composition. Preferably the mixed metal oxide is substantially monophasic.
Viewed from a further aspect the present invention provides a composition comprising a mixed metal oxide as hereinbefore defined and one or more oxides of one or more of strontium, M and titanium.
The one or more oxides of one or more of strontium, M and titanium may be simple oxides or mixed metal oxides. The one or more oxides of one or more of strontium, M and titanium may be SrTiO3, ZrTiO3 or HfTiO3.
Viewed from a yet further aspect the present invention provides a functional device comprising:
The functional device may be an electrical, electronic, magnetic, mechanical, optical or thermal device.
The substrate may be a layer. The element may be a layer or thin film.
The substrate may be a semiconductor such as an oxide semiconductor, an organic semiconductor, a III-V semiconductor (eg GaAs, InGaAs, TiN, GaN or InGaN), a II-VI semiconductor (eg ZnSe or CdTe) or a transparent conducting oxide (eg Al:ZnO, indium tin oxide or fluoride-doped tin oxide).
The substrate may be (or contain) silicon, doped silicon or silicon dioxide. Typically the substrate is silicon.
The substrate may be selected from the group consisting of germanium, silicon, silicon dioxide, doped silicon, GaAs, InGaAs, GaN, InGaN, ZnSe, CdTe, ZnO, TiN, Al:ZnO, indium tin oxide or fluoride-doped tin oxide.
The substrate may be an electronic substrate which may comprise one or more electronic parts, devices or structures (eg a printed circuit board).
The substrate may be conductive. For example, the substrate may a conductive mixed metal oxide such as a metal-doped metal oxide (eg Nb doped SrTiO3).
An electrode may be placed on or applied to (eg deposited on) the element. The electrode may be composed of an elemental metal or metal alloy. For example, the electrode may be (or contain) tantalum, titanium, gold or platinum.
In a preferred embodiment, the functional device is a field effect transistor device wherein the substrate is a substrate layer and the element is a gate dielectric fabricated on the substrate layer, wherein the field effect transistor further comprises:
Preferably the field effect transistor device is a MOSFET device. The field effect transistor device may be present in a CPU or GPU.
The gate dielectric is typically a gate dielectric layer. The thickness of the gate dielectric layer may be 3.0 nm or more. The gate dielectric layer may be deposited on the substrate layer. For example, the gate dielectric layer may be deposited epitaxially on the substrate layer.
Viewed from a still further aspect the present invention provides use of a mixed metal oxide or composition thereof as hereinbefore defined as a dielectric (eg a high-k dielectric) as or in an electrical, electronic, magnetic, mechanical, optical or thermal device.
Preferably the use is in a field effect transistor device. The field effect transistor device may be present in a CPU or GPU.
Preferably the use is as or in a capacitor (eg in a memory device such as DRAM or RAM), a voltage regulator, an electronic signal filter, a microelectromechanical device, a sensor, an actuator, a display (eg a TFT or OLED), a solar cell, a charged couple device, a particle and radiation detector, a printed circuit board, a CMOS device, an optical fibre or an optical waveguide.
Viewed from a yet still further aspect the present invention provides a process for preparing a functional device as hereinbefore defined comprising:
Each discrete volatilised amount may be fed to the contained environment in one or more pulses. The pulse length may be in the range 1 ms to 30 s.
Preferably the process further comprises:
The oxidising agent may be fed into the contained environment continuously during the exposure steps. The oxidising agent may be fed into the contained environment by one or more pulses (eg in one or more intervals between the exposure steps).
The oxidising agent may be selected from the group consisting of oxygen (eg oxygen plasma), water vapor, hydrogen peroxide (or an aqueous solution thereof), ozone, an oxide of nitrogen (such as N2O, NO or NO2), a halide-oxygen compound (for example chlorine dioxide or perchloric acid), a peracid (for example perbenzoic acid or peracetic acid), an alcohol (such as methanol or ethanol) and radicals (such as oxygen radicals and hydroxyl radicals).
Preferably the process further comprises:
The contained environment may be purged in steps which alternate with the sequential exposure steps. Purging may be carried out by an inert gas flow.
Preferably the sequential exposure steps are cyclical. The number and order of each of the steps of exposing discrete volatilised amounts of a strontium precursor, a hafnium or zirconium precursor and a titanium precursor to the substrate in the sequential exposure steps may be empirically determined to achieve a desired stoichiometry and incorporation rate. The number of cycles is determined by the desired oxide thickness. Typically the sequential exposure steps are cycled 2 to 100 times.
Preferably the process of the invention comprises a cycle of sequential exposure steps (A), (B) and (C), wherein
Each of steps (A), (B) and (C) may be cyclical. Preferably the ratio of the number of cycles in step (B) to the number of cycles in step (C) is in the range 1:1 to 1:3.
Particularly preferably the process of the invention comprises a cycle of sequential exposure steps (A′), (B′) and (C′), wherein
Each of steps (A′), (B′) and (C′) may be cyclical. Preferably the ratio of the number of cycles in step (B′) to the number of cycles in step (C′) is in the range 1:1 to 1:3.
The contained environment is typically a reaction chamber.
Each precursor may be a volatile liquid or solid, a solid dissolvable or suspendable in a solvent medium for flash vaporization or a sublimable solid. Volatilsation of the precursor may be heat-assisted or photo-assisted. Each discrete volatilised amount may be fed into the contained environment in the gaseous phase (eg as a vapour). The contained environment may be at a temperature in the range 100 to 700° C., preferably 150 to 500° C.
The process may further comprise: pre-treating (eg pre-heating) the substrate.
The process may further comprise: a post-treatment step. The post-treatment step may be a post-annealing (eg rapid thermal post-annealing) step, oxidizing step or reducing step. The step of post-annealing is typically carried out at a temperature in excess of the temperature at which the sequential steps are carried out in the contained environment. For example, post-annealing may be carried out at a temperature in the range 500° C. to 900° C. for an annealing period of a few seconds to 60 minutes in an air flow.
Each precursor may be a complex featuring one or more bonds between the metal and each of one or more organic ligands (eg coordination bonds between the metal and a heteroatom such as oxygen or nitrogen or bonds between the metal and carbon). The precursor may be a metal organic or an organometallic complex.
The titanium precursor may be a titanium (III) or titanium (IV) precursor. The titanium precursor may be a titanium halide, titanium β-diketonate, titanium alkoxide (such as iso-propoxide or tert-butoxide), dialkylamino titanium complex, alkylamino titanium complex, silylamido titanium complex, cyclopentadienyl titanium complex, titanium dialkyldithiocarbamate or titanium nitrate.
The titanium of the titanium precursor may have one or more (for example four) organic ligands which may be the same or different selected from the group of organic ligands defined by formulae (I) to (IV) (preferably one of formulae (I) to (IV)) as follows:
[R1C(O)—CH—C(O)R2]− (I)
(wherein each of R1 and R2 which may be the same or different is an optionally fluorinated, linear or branched C1-12 alkyl group);
[X(R3)w(R4)y(R5)z] (II)
(wherein X is a heteroatom;
R3 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a Si(R6)2 or Si(R6)3 group;
R4 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a Si(R7)2 or Si(R7)3 group;
R5 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a Si(R8)2 or Si(R8)3 group;
each of R6, R7 and R8 is independently H or a linear or branched C1-12 alkyl, C6-12 aryl, C3-12 allyl or C3-12 vinyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups;
w is an integer of 1 or 2;
y is an integer of 0 or 1; and
z is an integer of 0 or 1);
[S2CN(R9)(R10)] (III)
(wherein each of R9 and R10 is independently an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups);
[Cp] (IV)
(wherein Cp denotes a single or fused cyclopentadiene moiety optionally ring-substituted partially or fully by one or more of the group consisting of an optionally substituted, acyclic or cyclic, linear or branched alkyl, alkenyl, aryl, alkylaryl, aralkyl or alkoxy group or a thio, amino, cyano or silyl group).
Preferably the titanium of the titanium precursor has four organic ligands selected from the group of organic ligands defined by formulae (I) to (IV) (preferably one of formulae (I) to (IV)).
Preferably the ligand of formula (I) is an optionally methylated and/or optionally fluorinated (eg optionally tri- or hexa-fluorinated) acetylacetonato, heptanedionato or octanedionato ligand. For example, the ligand of formula (I) may be a 1,1,1-trifluoropentane-2,4-dionato, 1,1,1,5,5,5-hexafluoropentane-2,4-dionato or 2,2,6,6-tetramethyl-3,5-heptanedionato ligand.
Preferably either or both of R1 and R2 are trifluorinated or hexafluorinated.
Preferably R1 is a C1-6 perfluoroalkyl. Preferably R2 is a C1-6 perfluoroalkyl.
Preferably X is O. Particularly preferably X is O, y is 0, z is 0, w is 1 and R3 is an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups. For example, the ligand of formula (II) may be a hexafluoroisopropoxy, 2-dimethylaminoethanolate, 2-methoxyethanolate or 1-methoxy-2-methyl-2-propanolate ligand.
Preferably X is N. Particularly preferably X is N, y is 1, w is 1, z is 1 and each of R3, R4 and R5 is independently H, an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups.
Alternatively particularly preferably, X is N, y is 1, w is 1, z is 1, R3 is Si(R6)2 or Si(R6)3 , R4 is Si(R7)2 or Si(R7)3 and R5 is Si(R8)2 or Si(R8)3, wherein each of R6, R7 and R8 is independently methyl, propyl or butyl.
Preferably each of R3, R4 and R5 is independently methyl, ethyl, propyl, butyl or pentyl, particularly preferably methyl, propyl or butyl, more preferably n-butyl, tert-butyl, iso-propyl or ethyl.
Preferably the titanium of the titanium precursor has two ligands of formula (IV). The cyclopentadiene moieties of the two ligands of formula (IV) may be bridged. The bridge may be a substituted or unsubstituted C1-6-alkylene group which is optionally interrupted by a heteroatom (such as O, Si, N, P, Se or S).
Preferably the ligand of formula (IV) is a cyclopentadienyl, indenyl, fluorenyl, pentamethylcyclopentadienyl, tert-butylcyclopentadienyl or triisopropylcyclopentadienyl ligand.
Preferably in a titanium precursor the (or each) ligand of formula (IV) is a cyclopentadienyl ligand of formula (V)
[C5(R11)mH5−m] (V)
(wherein m is an integer in the range 0 to 5 and
each R11 which may be the same or different is selected from the group consisting of a C1-12 alkyl, C1-12 alkylamino, C1-12 dialkylamino, C1-12 alkoxy, C3-10 cycloalkyl, C2-12 alkenyl, C7-12 aralkyl, C7-12 alkylaryl, C6-12 aryl, C5-12 heteroaryl, C1-10 perfluoroalkyl, silyl, alkylsilyl, perfluoroalkylsilyl, triarylsilyl and alkylsilylsilyl group).
Preferably the (or each) R11 group is methyl, ethyl, propyl (eg isopropyl) or butyl (eg tert-butyl).
The titanium precursor may be Ti(OC2H5)4, Ti(OiPr)4, Ti(OtPr)4, Ti(OnBu)4 or Ti(OCH2(C2H5)CHC4H9)4.
The titanium precursor may be titanium nitrate.
The titanium precursor may be di(iso-propoxy)bis(2,2,6,6-tetramethyl-3,5-heptanedionato) titanium or tris(2,2,6,6,-tetramethyl-3,5-heptanedionato) titanium or adducts or hydrates thereof.
The titanium precursor may be tetrakis(diethylamido) titanium, tetrakis(dimethylamido) titanium, tetrakis(ethylmethylamido) titanium, tetrakis(isopropylmethylamido) titanium, bis(diethylamido)bis(dimethylamido) titanium, bis(cyclopentadienyl)bis(dimethylamido) titanium, tris(dimethylamido)(N,N,N′-trimethylethyldiamido) titanium or tert-butyltris(dimethylamido) titanium or adducts or hydrates thereof.
The titanium precursor may be titanium (η5-O5H5)2, titanium (η5-C5H5)(η7-C7H7), (η5-C5H5) titanium Z2 (wherein Z is alkyl (eg methyl), benzyl or carbonyl), bis(tertbutylcyclopentadienyl) titanium dichloride, bis(pentamethylcyclopentadienyl) titanium dichloride or (C5H5)2 titanium (CO)2 or adducts or hydrates thereof.
The titanium precursor may be a titaniumdialkyldithiocarbamate.
The titanium precursor may be TiCl4, TiCl3, TiBr3, TiI4 or TiI3.
The hafnium precursor may be a hafnium (IV) precursor. The hafnium precursor may be a hafnium β-diketonate, hafnium alkoxide, dialkylamino hafnium complex, alkylamino hafnium complex or cyclopentadienyl hafnium complex.
The hafnium of the hafnium precursor may have one or more (for example four) organic ligands which may be the same or different selected from the group of organic ligands defined by formulae (VI) to (VIII) (preferably one of formulae (VI) to (VIII)) as follows:
[R12C(O)—CH—C(O)R13]− (VI)
(wherein each of R12 and R13 which may be the same or different is an optionally fluorinated, linear or branched C1-12 alkyl group);
[X(R14)w(R15)y(R16)z] (VII)
(wherein X is a heteroatom;
R14 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR17)2 or (SiR17)3 group;
R15 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR18)2 or (SiR18)3 group;
R16 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR19)2 or (SiR19)3 group;
each of R17, R18 and R19 is independently H or a linear or branched C1-12 alkyl, C6-12 aryl, C3-12 allyl or C3-12 vinyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups;
w is an integer of 1 or 2;
y is an integer of 0 or 1; and
z is an integer of 0 or 1);
[Cp] (VIII)
(wherein Cp denotes a single or fused cyclopentadiene moiety optionally ring-substituted partially or fully by one or more of the group consisting of an optionally substituted, acyclic or cyclic, linear or branched alkyl, alkenyl, aryl, alkylaryl, aralkyl or alkoxy group or a thio, amino, cyano or silyl group).
Preferably the hafnium of the hafnium precursor has four organic ligands selected from the group of organic ligands defined by formulae (VI) to (VIII) (preferably one of formulae (VI) to (VIII)).
Preferably the ligand of formula (VI) is an optionally methylated and/or optionally fluorinated (eg optionally tri- or hexa-fluorinated) acetylacetonato, heptanedionato or octanedionato ligand. For example, the ligand of formula (VI) may be a 1,1,1-trifluoropentane-2,4-dionato, 1,1,1,5,5,5-hexafluoropentane-2,4-dionato or 2,2,6,6-tetramethyl-3,5-heptanedionato ligand.
Preferably either or both of R12 and R13 are trifluorinated or hexafluorinated.
Preferably R12 is a C1-6 perfluoroalkyl. Preferably R13 is a C1-6 perfluoroalkyl.
Preferably X is O. Particularly preferably X is O, y is 0, w is 1, z is 0 and R14 is an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups. For example, the ligand of formula (VII) may be an isopropoxy, 2-dimethylaminoethanolate, 2-methoxyethanolate or 1-methoxy-2-methyl-2-propanolate ligand.
Preferably X is N. Particularly preferably X is N, y is 1, w is 1, z is 1 and each of R14, R15 and R16 is independently H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups.
Preferably each of R14, R15 and R16 is independently methyl, ethyl, propyl, butyl or pentyl, particularly preferably methyl, propyl or butyl, more preferably n-butyl, tert-butyl, isopropyl or ethyl.
The hafnium of the hafnium precursor may have one or two ligands of formula (VIII).
Preferably the hafnium of the hafnium precursor has two ligands of formula (VIII). The cyclopentadiene moieties of the two ligands of formula (VIII) may be bridged. The bridge may be a substituted or unsubstituted C1-6-alkylene group which is optionally interrupted by a heteroatom (such as O, Si, N, P, Se or S).
Preferably the ligand of formula (VIII) is a cyclopentadienyl, indenyl, fluorenyl, methylcyclopentadienyl, pentamethylcyclopentadienyl or triisopropylcyclopentadienyl ligand.
Preferably in a hafnium precursor the (or each) ligand of formula (VIII) is a cyclopentadienyl ligand of formula (IX)
[C5(R20)mH5−m] (IX)
(wherein m is an integer in the range 0 to 5 and
each R20 which may be the same or different is selected from the group consisting of a C1-12 alkyl, C1-12 alkylamino, C1-12 dialkylamino, C1-12 alkoxy, C3-10 cycloalkyl, C2-12 alkenyl, C7-12 aralkyl, C7-12 alkylaryl, C6-12 aryl, C5-12 heteroaryl, C1-10 perfluoroalkyl, silyl, alkylsilyl, perfluoroalkylsilyl, triarylsilyl and alkylsilylsilyl group).
Preferably the (or each) R20 group is methyl, ethyl, propyl (eg isopropyl) or butyl (eg tert-butyl), particularly preferably methyl.
The hafnium precursor may be di(isopropoxy)bis(2,2,6,6-tetramethyl-3,5-heptanedionato) hafnium.
The hafnium precursor may be bis(methylcyclopentadienyl) dimethylhafnium, bis(methylcyclopentadienyl) methoxymethylhafnium or methylcyclopentadienyl hafnium tris(dimethylamide) or adducts or hydrates thereof.
The hafnium precursor may be tetrakis(dimethylamido) hafnium, tetrakis(diethylamido) hafnium or tetrakis(ethylmethylamido) hafnium or adducts or hydrates thereof.
The hafnium precursor may be hafnium (IV) iso-propoxide, hafnium (IV) tert-butoxide, tetrakis(2-methyl-2-methoxypropoxy) hafnium, bis(isopropoxy)bis(2-methyl-2-methoxypropoxy) hafnium or bis(tert-butoxy)bis(2-methyl-2-methoxypropoxy) hafnium or adducts or hydrates thereof.
The hafnium precursor may be HfCl4.
The zirconium precursor may be a zirconium (IV) precursor. The zirconium precursor may be a zirconium β-diketonate, zirconium alkoxide, dialkylamino zirconium complex, alkylamino zirconium complex or cyclopentadienyl zirconium complex.
The zirconium of the zirconium precursor may have one or more (for example four) organic ligands which may be the same or different selected from the group of organic ligands defined by formulae (X) to (XII) (preferably one of formulae (X) to (XII)) as follows:
[R21C(O)—CH—C(O)R22]− (X)
(wherein each of R21 and R22 which may be the same or different is an optionally fluorinated, linear or branched C1-12 alkyl group);
[X(R23)w(R24)y(R25)z] (XI)
(wherein X is a heteroatom;
R23 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR26)2 or (SiR26)3 group;
R24 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR27)2 or (SiR27)3 group;
R25 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR28)2 or (SiR28)3 group;
each of R26, R27 and R28 is independently H or a linear or branched C1-12 alkyl, C6-12 aryl, C3-12 allyl or C3-12 vinyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups;
w is an integer of 1 or 2;
y is an integer of 0 or 1; and
z is an integer of 0 or 1);
[Cp] (XII)
(wherein Cp denotes a single or fused cyclopentadiene moiety optionally ring-substituted partially or fully by one or more of the group consisting of an optionally substituted, acyclic or cyclic, linear or branched alkyl, alkenyl, aryl, alkylaryl, aralkyl or alkoxy group or a thio, amino, cyano or silyl group).
Preferably the zirconium of the zirconium precursor has four organic ligands selected from the group of organic ligands defined by formulae (X) to (XII) (preferably one of formulae (X) to (XII)).
Preferably the ligand of formula (X) is an optionally methylated and/or optionally fluorinated (eg optionally tri- or hexa-fluorinated) acetylacetonato, heptanedionato or octanedionato ligand. For example, the ligand of formula (X) may be a 1,1,1 -trifluoropentane-2,4-dionato, 1,1,1,5,5,5-hexafluoropentane-2,4-dionato or 2,2,6,6-tetramethyl-3,5 -heptanedionato ligand.
Preferably either or both of R21 and R22 are trifluorinated or hexafluorinated.
Preferably R21 is a C1-6 perfluoroalkyl. Preferably R22 is a C1-6 perfluoroalkyl.
Preferably X is O. Particularly preferably X is 0, z is O, y is 0, w is 1 and R23 is an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups. For example, the ligand of formula (XI) may be a isopropoxy, 2-dimethylaminoethanolate, 2-methoxyethanolate or 1-methoxy-2-methyl-2-propanolate ligand.
Preferably X is N. Particularly preferably X is N, y is 1, w is 1, z is 1 and each of R23, R24 and R25 is independently H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups.
Preferably each of R23, R24 and R25 is independently methyl, ethyl, propyl, butyl or pentyl, particularly preferably methyl, propyl or butyl, more preferably n-butyl, tert-butyl, isopropyl or ethyl.
The zirconium of the zirconium precursor may have one or two ligands of formula (XII).
Preferably the zirconium of the zirconium precursor has two ligands of formula (XII). The cyclopentadiene moieties of the two ligands of formula (XII) may be bridged. The bridge may be a substituted or unsubstituted C1-6-alkylene group which is optionally interrupted by a heteroatom (such as O, Si, N, P, Se or S).
Preferably the ligand of formula (XII) is a cyclopentadienyl, indenyl, fluorenyl, pentamethylcyclopentadienyl or triisopropylcyclopentadienyl ligand.
Preferably in a zirconium precursor the (or each) ligand of formula (XII) is a cyclopentadienyl ligand of formula (XIII)
[C5(R29)mH5−m] (XIII)
(wherein m is an integer in the range 0 to 5 and
each R29 which may be the same or different is selected from the group consisting of a C1-12 alkyl, C1-12 alkylamino, C1-12 dialkylamino, C1-12 alkoxy, C3-10 cycloalkyl, C2-12 alkenyl, C7-12 aralkyl, C7-12 alkylaryl, C6-12 aryl, C5-12 heteroaryl, C1-10 perfluoroalkyl, silyl, alkylsilyl, perfluoroalkylsilyl, triarylsilyl and alkylsilylsilyl group).
Preferably the (or each) R29 group is methyl, ethyl, propyl (eg isopropyl) or butyl (eg tert-butyl), particularly preferably methyl.
The zirconium precursor may be di(isopropoxy)bis(2,2,6,6-tetramethyl-3,5-heptanedionato) zirconium.
The zirconium precursor may be bis(methylcyclopentadienyl) dimethylzirconium, bis(methylcyclopentadienyl) methoxymethylzirconium or methylcyclopentadienyl zirconium tris(dimethylamide) or adducts or hydrates thereof.
The zirconium precursor may be tetrakis(dimethylamido) zirconium, tetrakis(diethylamido) zirconium or tetrakis(ethylmethylamido) zirconium or adducts or hydrates thereof.
The zirconium precursor may be zirconium (IV) iso-propoxide, zirconium (IV) tert-butoxide, tetrakis(2-methyl-2-methoxypropoxy) zirconium, bis(iso-propoxy)bis(2-methyl-2-methoxypropoxy) zirconium or bis(tert-butoxy)bis(2-methyl-2-methoxypropoxy) zirconium or adducts or hydrates thereof.
The zirconium precursor may be ZrCl4 or ZrBr4.
The strontium precursor may be a strontium (II) precursor. The strontium precursor may be a strontium halide, strontium fl-diketonate, strontium alkoxide (such as iso-propoxide or tert-butoxide), dialkylamino strontium complex, alkylamino strontium complex, silylamido strontium complex, cyclopentadienyl strontium complex or strontium nitrate.
The strontium of the strontium precursor may have one or more (for example four) organic ligands which may be the same or different selected from the group of organic ligands defined by formulae (XIV) to (XVI) (preferably one of formulae (XIV) to (XVI)) as follows:
[R30C(O)—CH—C(O)R31]− (XVI)
(wherein each of R30 and R31 which may be the same or different is an optionally fluorinated, linear or branched C1-12 alkyl group);
[X(R32)w(R33)y(R34)z] (XV)
(wherein X is a heteroatom;
R32 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR35)2 or (SiR35)3 group;
R33 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR36)2 or (SiR36)3 group;
R34 is H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups or a (SiR37)2 or (SiR37)3 group;
each of R35, R36 and R37 is independently H or a linear or branched C1-12 alkyl, C6-12 aryl, C3-12 allyl or C3-12 vinyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups;
w is an integer of 1 or 2;
z is an integer of 0 or 1; and
y is an integer of 0 or 1);
[Cp] (XVI)
(wherein Cp denotes a single or fused cyclopentadiene moiety optionally ring-substituted partially or fully by one or more of the group consisting of an optionally substituted, acyclic or cyclic, linear or branched alkyl, alkenyl, aryl, alkylaryl, aralkyl or alkoxy group or a thio, amino, cyano or silyl group).
Preferably the strontium of the strontium precursor has two organic ligands selected from the group of organic ligands defined by formulae (XIV) to (XVI) (preferably one of formulae (XIV) to (XVI)).
Preferably the ligand of formula (XIV) is an optionally methylated and/or optionally fluorinated (eg optionally tri- or hexa-fluorinated) acetylacetonato, heptanedionato or octanedionato ligand. For example, the ligand of formula (XIV) may be a 1,1,1,5,5,5-hexafluoropentane-2,4-dionato, 6,6,7,7,8,8,8 -heptafluoro-2,2-dimethyl-3,5-octanedionato or 2,2,6,6-tetramethyl-3,5-heptanedionato ligand.
Preferably either or both of R30 and R31 are trifluorinated or hexafluorinated.
Preferably R30 is a C1-6 perfluoroalkyl. Preferably R31 is a C1-6 perfluoroalkyl.
Preferably X is O. Particularly preferably X is O, y is 0, z is 0, w is 1 and R32 is an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups. For example, the ligand of formula (XV) may be a hexafluoroisopropoxy, 2-dimethylaminoethanolate, 2-methoxyethanolate or 1-methoxy-2-methyl-2-propanolate ligand.
Preferably X is N. Particularly preferably X is N, y is 1, w is 1, z is 1 and each of R32, R33 and R34 is independently H or an optionally fluorinated, linear or branched C1-12 alkyl group optionally substituted by one or more alkoxy, amino, alkylamino or dialkylamino groups.
Preferably each of R32, R33 and R34 is independently methyl, ethyl, propyl, butyl or pentyl, particularly preferably methyl, propyl or butyl, more preferably n-butyl, tert-butyl, isopropyl or ethyl.
Preferably the ligand of formula (XVI) is a cyclopentadienyl, indenyl, fluorenyl, pentamethylcyclopentadienyl or triisopropylcyclopentadienyl ligand, particularly preferably a cyclopentadienyl or indenyl ligand.
The strontium of the strontium precursor may have one or two ligands of formula (XVI). Preferably the strontium of the strontium precursor has two ligands of formula (XVI). The cyclopentadiene moieties of the two ligands of formula (XVI) may be bridged. The bridge may be a substituted or unsubstituted C1-6-alkylene group which is optionally interrupted by a heteroatom (such as O, Si, N, P, Se or S). The cyclopentadiene moieties of the two ligands of formula (XVI) may be the same or different. Preferably each of the cyclopentadiene moieties of the two ligands of formula (XVI) is cyclopentadienyl or indenyl. Preferably the cyclopentadiene moieties of the two ligands of formula (XVI) are cyclopentadienyl and indenyl respectively.
Preferably in a strontium precursor the (or each) ligand of formula (XVI) is a cyclopentadienyl ligand of formula (XVII)
[C5(R38)mH5−m] (XVII)
(wherein m is an integer in the range 0 to 5 and
each R38 which may be the same or different is selected from the group consisting of a C1-12 alkyl, C1-12 alkylamino, C1-12 dialkylamino, C1-12 alkoxy, C3-10 cycloalkyl, C2-12 alkenyl, C7-12 aralkyl, C7-12 alkylaryl, C6-12 aryl, C5-12 heteroaryl, C1-10 perfluoroalkyl, silyl, alkylsilyl, perfluoroalkylsilyl, triarylsilyl and alkylsilylsilyl group).
Preferably the (or each) R38 group is methyl, ethyl, propyl (eg isopropyl) or butyl (eg tert-butyl). Particularly preferably each R38 group is methyl.
The strontium precursor may be strontium nitrate.
The strontium precursor may be bis(1,1,1-trifluoropentane-2,4-dionato) strontium, bis(1,1,1,5,5,5-hexafluoropentane-2,4-dionato) strontium, bis(2,2,6,6-tetramethyl-3,5-heptanedionato) strontium or bis(6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5-octanedionato) strontium or adducts or hydrates thereof.
The strontium precursor may be strontium (C5(CH3)5)2, bis((tert-Bu)3cyclopentadienyl) strontium or bis(n-propyltetramethylcyclopentadienyl) strontium or adducts or hydrates thereof.
The strontium precursor may be bis[N,N,N′,N′,N″-pentamethyldiethylenetriamine] strontium, [tetramethyl-n-propylcyclopentadienyl] [N,N,N′,N′,N″-pentamethyldiethylenetriamine] strontium or [Oisopropyl] [indenyl] strontium or adducts or hydrates thereof.
In addition to one or more of the ligands mentioned hereinbefore, the metal in a precursor may have one or more additional ligands selected from anionic ligands, neutral monodentate or multidentate adduct ligands and Lewis base ligands. The metal may have 1 to 4 (eg two) additional ligands. For example, the (or each) additional ligand may be a β-diketonate (or a sulfur or nitrogen analogue thereof), halide, amide, alkoxide, carboxylate, substituted or unsubstituted C1-6-alkyl group (which is optionally interrupted by a heteroatom such as O, Si, N, P, Se or S), benzyl, carbonyl, aliphatic ether, thioether, polyether, C1-12 alkylamino, C3-10 cycloalkyl, C2-12 alkenyl, C7-12 aralkyl, C7-12 alkylaryl, C6-12 aryl, C5-12 heteroaryl, C1-10 perfluoroa silyl, alkylsilyl, perfluoroalkylsilyl, triarylsilyl, alkylsilylsilyl, glyme (such as dimethoxyethane, diglyme, triglyme or tetraglyme), cycloalkenyl, cyclodienyl, cyclooctatetraenyl, alkynyl, substituted alkynyl, diamine, triamine, tetraamine, phosphinyl, carbonyl, dialkyl sulfide, vinyltrimethylsilane, allyltrimethylsilane, arylamine, primary amine, secondary amine, tertiary amine, polyamine, cyclic ether or pyridine aryl group. The additional ligand may be pyridine, toluene, tetrahydrofuran, bipyridine, a nitrogen-containing multidentate ligand (such as N,N,N′,N′,N″-pentamethyldiethylenetriamine (PMDETA) or N,N,N′,N′-tetramethylethylenediamine) or a Schiff base. The neutral monodentate or multidentate adduct ligand may derived from a solvent (eg tetrahydrofuran).
Preferred adduct ligands are dimethoxyethane, tetrahydrofuran, tetrahydropyran, diethylether, dimethoxymethane, diethoxymethane, dipropoxymethane, 1,2-dimethoxyethane, 1,2-diethoxyethane, 1,2-dipropoxyethane, 1,3-dimethoxypropane, 1,3-dipropoxypropane, 1,2-dimethoxybenzene, 1,2-diethoxybenzene and 1,2-dipropoxybenzene.
The precursor may be dissolved, dispersed or suspended in a solvent such as an aliphatic hydrocarbon or aromatic hydrocarbon (eg xylene, toluene, benzene, 1,4-tertbutyltoluene, 1,3-diisopropylbenzene, tetralin or dimethyltetralin) optionally together with a stabilizing agent (eg a Lewis-base ligand), an amine (eg octylamine, NN-dimethyldodecylamine or dimethylaminopropylamine), an aliphatic or cyclic ether (eg tetrahydrofuran), a glyme (eg diglyme, triglyme, tetraglyme), a C3-12 alkane (eg hexane, octane, decane, heptane or nonane) and a tertiary amine.
Unless specified otherwise, the term alkyl used herein may be a linear or branched, acyclic or cyclic, C1-12 alkyl and includes methyl, ethyl, propyl, isopropyl, n-butyl, tent-butyl, pentyl, isopentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, cyclopropyl, cyclobutyl, cyclopentyl and cyclohexyl. Preferably each group C1-12 alkyl mentioned herein is preferably C1-8 alkyl, particularly preferably C1-6 alkyl.
Unless specified otherwise, the term aryl used herein may be a substituted, monocyclic or polycyclic C6-12 aryl and includes optionally substituted phenyl, naphthyl, xylene and phenylethane.
The present invention will now be described in a non-limitative sense with reference to Examples.
The present invention will now be described in a non-limitative sense with reference to the Examples and accompanying Figures in which:
a: Band gap values obtained from measurements on a single crystal Nb—SrTiO3 (001) substrate;
b: UV/vis measurements taken to determine the band gaps of the bulk samples;
Experimental
Bulk samples of SrHf0.5Ti0.5O3 and SrTiO3 were synthesized by the solid state reaction of reagent grade SrCO3, HfO2, and TiO2 precursors. A stoichiometric mixture of the precursors was initially ball milled in ethanol with yttria-stabilized zirconia for 5 hrs. Powder calcination was performed by sequential 12 hr firings at 1000° C., 1300° C., 1400° C., and 1500° C. with grindings between firings to achieve phase homogeneity. Dense pellets suitable for physical measurements and for use as PLD targets were obtained by sintering isostatically pressed discs of calcined powder for 12 hrs at 1550° C. SrHf0.5Ti0.5O3 films were deposited on (001) Nb—SrTiO3 (Nb 0.5 wt %, PI-KEM Ltd) single crystal conducting substrates by PLD (Neocera) using a 248 nm KrF Lambda Physik excimer laser. Growth was monitored with a double-differentially pumped STAIB high pressure reflection high energy electron diffraction (RHEED) system. The SrHf0.5Ti0.5O3 films were deposited at a substrate temperature of 750° C. in 100 mTorr pressure of oxygen. The laser was operated at a repetition rate of 4 Hz and a pulse energy of 260 mJ during deposition.
Results
The diffuse reflectance spectra of bulk SrHf0.5Ti0.5O3 and SrTiO3 powders are shown in
The X-ray reflectivity (XRR) measurement of the SrHf0.5Ti0.5O3 film (
The 0.5 wt % Nb (001) Nb—SrTiO3 substrate is electrically conducting (Y. Huang et al, Chinese Sci. Bull. 51, 3 (2006); and H. B. Lu et al, Appl. Phys. Lett. 84, 5007 (2004)) with a resistivity of 4×10−4 Ω·cm. Circular Au contact electrodes (ø=290 μm) with a separation space of 1 mm were sputtered onto the SrHf0.5Ti0.5O3 films. The dielectric permittivity and leakage current density of the films were measured at room temperature (293 K) using an LCR Agilent E4980A meter (over the frequency range 20-2 MHz and bias voltage range ±40V). All the measurements were carried out at room temperature (293 K).
The frequency-dependence of the relative permittivity and loss tangent of the SrHf0.5Ti0.5O3 film is shown in
The leakage current density (J) at 600 kV/cm is 4.63×10−4 A/cm2 which is comparable with dielectric materials such as HfO2 (see S W Jeong [supra]; and B. D. Ahn et al, Mater. Sci. Semicon. Process. 9, 6 (2006)) but larger than for a SrHfO3 film on TiN (see G Lupina et al, Appl. Phys. Lett. 93, 3 (2008)).
Conclusion
SrHf0.5Ti0.5O3 films with a band gap of 3.47 eV have been deposited onto Nb—SrTiO3 substrates at 750° C. in 100 mTorr of oxygen. The resulting epitaxial film has a relative permittivity of 62.8 with a low loss tangent of 0.07, together with low leakage current density and excellent stability under high applied electric fields. This demonstrates the feasibility of combining high permittivity and band gap energy enhancement via Hf substitution for Ti in SrTiO3. SrHf0.5Ti0.5O3 is therefore a promising high-k gate dielectric candidate material for future generations of silicon-based integrated circuits.
Introduction
Bulk ceramic samples of compositions in the (x)SrTiO3-(1−x)SrHfO3 solid solution were made in order to compare properties (lattice constant, dielectric permittivity and band gap) with those of PLD thin films.
Synthesis
Powder samples were made by solid state reaction of SrCO3, HfO2, and TiO2 precursors. Powders were initially ball milled to ensure good mixing and then hand ground between firings. Calcination was performed at temperatures increasing from 1000° C. to 1500° C. Sintering of isostatically pressed pellets was performed at 1550° C.
Results
Four compositions were made with the values x=0.75, 0.50, 0.33 and 0.20. Table 1 below gives the lattice constant, dielectric constant and band gap of the bulk SrHf1−xTixO3(0≦x≦1) powders prepared according to this Example.
XRD of the powders and of sintered pellet surfaces (using the STOE transmission) confirmed single phase compositions in the SrTiO3—SrHfO3 series.
Profile fits of the above patterns have been performed to determine approximate lattice values. The data were fit to a cubic Pm-3m space group. This is the structure of SrTiO3. However SrHfO3 has a small bulk orthorhombic distortion (Pnma). For these samples and the STOE resolution, no evidence of orthorhombic splitting was observed in the compositions. The determined values are listed in Table 1 below.
The lattice value for SrHfO3 is a pseudo cubic approximation of the true but only slightly distorted subtle orthorhombic cell. In general, the unit cell expands nearly linearly with additional Hf content. This trend can be observed in
The dielectric k′ value of the bulk pellet samples was measured at ambient temperature and 1 kHz using Solatron equipment. The obtained capacitance values were normalized to the sample dimensions. It is observed that the permittivity k′ value decreases with greater Hf content. The measured values are listed in Table 1 below and plotted in
UV/vis measurements were taken to determine the band gaps of the bulk samples. These data are shown in
The band gap increases linearly with added Hf content. The measured SrTiO3 value agrees well with the literature. However several literature reports cite a band gap value for SrHfO3 of 5-6 eV. Based on the linear trend in
A film of the mixed oxide Sr(Hf1−xTix)O3 is prepared on a substrate in a reactor (OpaL ALD (Oxford Instruments Limited)) using the following precursors:
Precursor P1: bis(2,2,6,6-tetramethylheptane-3,5-dionato) strontium (source temperature 170° C.)
Precursor P2: bis(methyl-η5-cyclopentadienyl)methoxymethyl hafnium (source temperature 80° C.)
Precursor P3: Titanium (IV) isopropoxide (source temperature 50° C.).
The reactor is maintained at a pressure of 1-2 mbar and the temperature of the substrate is 300° C.
The purge gas is 200 sccm argon.
The duration of the steps in each deposition cycle for n cycles is as follows:
{[P1, 2 s/purge 2 s/H2O, 0.5 s/purge 3.5 s], [P2, 2 s/purge 2 s/H2O, 0.5 s/purge 3.5s]x, [P3, 2 s/purge 2 s/H2O, 0.5 s/purge 3.5 s]y}n (x:y ˜1:1 to 1:3)
A film of the mixed oxide Sr(Zr1−xTix)O3 is prepared on a substrate in a reactor (OpaL ALD (Oxford Instruments Limited)) using the following precursors:
Precursor P1: bis(2,2,6,6-tetramethylheptane-3,5-dionato) strontium (source temperature 170° C.)
Precursor P2: bis(methyl-η5-cyclopentadienyl) methoxymethyl zirconium (source temperature 70° C.)
Precursor P3: Titanium (IV) isopropoxide (source temperature 50° C.).
The reactor is maintained at a pressure of 2 mbar and the temperature of the substrate is 325° C.
The purge gas is 300 sccm argon.
The duration of the steps in each deposition cycle for n cycles is as follows:
{[P1, 2 s/purge 2 s/H2O, 0.5 s/purge 3.5 s], [P2, 2 s/purge 2 s/H2O, 0.5 s/purge 3.5 s]x, [P3, 2 s/purge 2 s/H2O, 0.5 s/purge 3.5 s]y}n (x:y˜1:1 to 1:3)
A film of the mixed oxide Sr(Hf1-xTix)O3 is prepared on a substrate in a reactor (OpaL ALD (Oxford Instruments Limited)) using the following precursors:
Precursor P1: Sr(tert-Bu3Cp)2
Precursor P2: Hf(HNEtMe)4
Precursor P3: Ti(OMe3)4
The reactor is maintained at a pressure of 1-2 mbar and the temperature of the substrate is 275° C. The purge gas is 200 sccm argon.
The duration of the steps in each deposition cycle for n cycles is as follows:
{[P1, is/purge 2 s/H2O, 0.5 s/purge 5 s], [P2, is/purge 2 s/H2O, 0.5 s/purge 5 s]x, [P3, 1 s/purge 2 s/H2O, 0.5 s/purge 5 s]y}n (x:y˜1:1 to 1:3).
Number | Date | Country | Kind |
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0906105.2 | Apr 2009 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2010/050599 | 4/7/2010 | WO | 00 | 12/16/2011 |