The disclosed subject-matter is related generally to the field of metrology tools and inspection tools used in the semiconductor and allied industries (e.g., flat-panel display and solar-cell production facilities). More specifically, in various embodiments, the disclosed subject-matter is related to a substrate fixture that can be configured alternately to receive and secure various sizes of substrates, such as, for example, semiconductor wafers.
Various types of substrate types and sizes are frequently used within the same fabrication facility. Such types and sizes include, for example, 200 mm and 300 mm diameter semiconductor (e.g., silicon) wafers. However, there are currently no substrate fixtures that can be configured readily to handle multiple substrate sizes alternately (e.g., a 200 mm wafer and a 300 mm wafer) and different shapes of substrates (e.g., round wafers and rigid flat-panel displays).
This document describes, among other things, an apparatus that can be configured readily to receive and secure various sizes of substrates. For example, in various embodiments, the disclosed subject-matter describes a mechanism that readily can be adjusted alternately to receive and secure (e.g., affix or clamp) and release (e.g., unclamp) various sizes and shapes of substrates, such as a 200 mm round wafer and a 300 mm round wafer.
In various embodiments described herein, the disclosed subject-matter is an apparatus to accept at least two different sizes of substrates. The apparatus includes at least two sub-assemblies. Each of the sub-assemblies has a set of substrate-edge grippers configured to grip a respective edge on one of the at least two different sizes of substrates. The set of substrate-edge grippers includes at least one edge gripper having a movable portion to clamp and unclamp one of the at least two different sizes of substrates. A substrate-adjustment device is arranged to position at least one of the at least two sub-assemblies, alternately, in an extended position and a retracted position. The extended position can accommodate a smaller of the at least two sizes of substrates.
In various embodiments described herein, the disclosed subject-matter is a multi-sized substrate fixture to accept at least two different sizes of substrates. The multi-sized substrate fixture includes a small-substrate-size sub-assembly to affix a smaller one of the at least two different sizes of substrates. A first plurality of substrate-edge grippers is mechanically coupled to the small-substrate-size sub-assembly. The fixture also includes a large-substrate-size sub-assembly configured to affix a larger one of the at least two different sizes of substrates. A second plurality of substrate-edge grippers is mechanically coupled to the large-substrate-size sub-assembly. The small-substrate-size sub-assembly is mounted concentrically with the large-substrate-size sub-assembly.
In various embodiments described herein, the disclosed subject-matter is a multi-sized substrate fixture to accept at least two different sizes of substrates. The multi-sized substrate fixture includes a small-substrate-size sub-assembly to affix a smaller one of the at least two different sizes of substrates. A first plurality of substrate-edge grippers is mechanically coupled to the small-substrate-size sub-assembly. The fixture also includes a large-substrate-size sub-assembly configured to affix a larger one of the at least two different sizes of substrates. The first plurality of substrate-edge grippers is arranged to be extended and retracted through the large-substrate-size sub-assembly. A second plurality of substrate-edge grippers is mechanically coupled to the large-substrate-size sub-assembly. The small-substrate-size sub-assembly is mounted concentrically with the large-substrate-size sub-assembly.
Various ones of the appended drawings merely illustrate example implementations of the present disclosure and should not be considered as limiting a scope of the disclosure.
The disclosed subject-matter is directed to an apparatus that can readily be configured, alternately, to receive and secure (e.g., affix) various sizes and shapes of substrates.
For example, with reference now to
As described below, the small-substrate-size sub-assembly 107 can be moved to extend or retract edge grippers on to which a smaller substrate may be affixed temporarily. The large-substrate-size sub-assembly 109 includes edge grippers on to which a larger substrate may be affixed temporarily. The edge grippers are also described in detail, below.
Although not shown explicitly, various types of metrology tools or inspection tools may be mounted beneath, above, or surrounding the multi-sized substrate fixture 100. In various embodiments, the metrology tools or inspection tools may be arranged to measure features on or inspect at least portions of, for example, a backside of the substrate while the substrate is rotated. However, in other embodiments, the frontside of the substrate may be measured or inspected as well. Also, although the multi-sized substrate fixture 100 is shown with a substrate being affixed to a lower-portion (e.g., lower portion) of the multi-sized substrate fixture 100, no such limitation is intended. The multi-sized substrate fixture 100 can be operated and oriented in a variety of positions.
In one embodiment, should an end-user of the multi-sized substrate fixture 100 desire to measure or inspect an entire surface or a portion of the entire surface of the substrate, the measurement or inspection may occur as a series of concentric rings while the substrate is rotated above the tool. Each concentric ring can involve moving a measurement or inspection component of the tool in a direction that is radially outward (or inward) with regard to the substrate.
In other embodiments, should an end-user of the multi-sized substrate fixture 100 desire to measure or inspect an entire surface or a portion of the entire surface of the substrate, the measurement or inspection may occur as an Archimedes spiral while the substrate is rotated above the tool. Consequently, the substrate may be measured or inspected while continually moving a measurement or inspection component of the tool in a direction that is radially outward (or inward) with regard to the substrate.
Suitable substrates that can be affixed to the multi-sized substrate fixture 100 may comprise, for example, various types of substrates, such as a wafer comprising elemental semiconductors (e.g., silicon or germanium), a wafer comprising compound semiconductors (e.g., gallium arsenide (GaAs) or gallium nitride (GaN)), or variety of other substrate types known in the art (including conductive, semiconductive, and non-conductive substrates). Consequently, the substrate may comprise, for example, any one or more of 400 mm, 300 mm, 200 mm, 150 mm, 125 mm, and 100 mm round substrates (e.g., wafers), including opaque (e.g., at visible wavelengths), clear, and bonded substrates.
Although the multi-sized substrate fixture 100 is described herein for mounting either a 200 mm or a 300 mm round substrates (e.g., wafers), such a limitation is not intended. Moreover, the multi-sized substrate fixture 100 may be arranged for accepting a non-round substrate, such as a flat-panel display. As described herein, accepting non-round substrates may include increasing a number of mounting fingers (e.g., from three to four or more), such a configuration is considered within a scope of the disclosed subject-matter. Further, the multi-sized substrate fixture 100 may be configured for being able to accept three or more substrate sizes by exposing or retracting certain groups of fingers. However, the disclosed subject-matter is described herein for mounting a 200 mm substrate or a 300 mm substrate so that a person of ordinary skill in the art will readily understand the disclosed subject-matter. Upon reading and understanding the disclosed subject-matter, the person of ordinary skill in the art will recognize how the concepts and mechanisms described herein may be expanded to accept more than two size of substrates or accept non-round substrates.
In various embodiments, an end effector of a robotic substrate-transfer tool (not shown) may press the substrate up against the two fixed edge-grippers. The movable edge-gripper may then be actuated (e.g., acted upon) to provide a force (e.g., a spring-loaded activation force, a solenoid-based activation force, a magnetically-based activation force, a pneumatically-based activation force, etc.) against an opposing portion of the edge of the substrate prior to removal of the end effector of the robot.
In various embodiments, and as described in more detail below, one or both of the two fixed edge-grippers 201A may also be movable. In such embodiments, the movable edge-gripper may or may not have a portion that can be activated to press against the substrate, thereby securing the substrate in a known location. Therefore, the terms “fixed” and “movable” are provided simply to provide a more readily understandable description of the disclosed subject-matter.
As described above, the substrates are described as “300 mm” and “200 mm” merely to convey readily two of the sizes that may be accepted by the multi-sized substrate fixture 100 of
With continuing reference to
In various embodiments of the multi-sized substrate fixture 100 of
In various embodiments, the actuation force from the substrate-size adjustment mechanisms 303 through the ring-adjustment devices 301 to the substrate size-change ring 101 may be applied by a number of different means. For example, the actuation force may be comprised by one or more of the following forces including an electrical force (e.g., applied through a solenoid), a magnetic force, a pneumatic force, or a variety of other means. Further, although only two of the substrate-size adjustment mechanisms 303 are shown, more than two of the adjustment mechanisms may be used in various embodiments. For example, if the multi-sized substrate fixture 100 is configured to affix large rectangular flat-panel displays, then three or more of the c 303 may be used.
For additional clarity however, an operation of the outer edge-grippers 201A, 201B is now described. For example, when a substrate is being loaded into the multi-sized substrate fixture 100, an actuation force (described above) is applied to the outer edge-gripper actuation mechanism 305 to place a plunger in a first position 721. In the first position 721, the substrate-gripper actuation pad 307 applies a force to the plunger of the edge-gripper actuation mechanism 305. The substrate-gripper actuation pad 307 rotates around a pivot point 725 and moves the substrate-gripper actuation pad 307 to a substrate-release position 729. In the second position 723, the substrate-gripper actuation pad 307 releases a force from the plunger of the edge-gripper actuation mechanism 305.
Once the substrate is loaded into the multi-sized substrate fixture 100, another actuation force (e.g., via a spring-return force) is applied to place the substrate-gripper actuation pad 307 in a substrate-clamp position 727. The end effector of the robot (not shown) that placed the substrate can then be withdrawn.
Although the substrate-gripper actuation pad 307 is described as having a pivot point 725, there are many other means to release or clamp a substrate. For example, an actuation force may be applied, or released, from a side position of the substrate. In this embodiment, the substrate-gripper actuation pad 307 may be located on a lower (e.g., bottom) portion of the multi-sized substrate fixture 100 rather than being activated from above.
As used herein, the term “or” may be construed in an inclusive or exclusive sense. Further, other embodiments will be understood by a person of ordinary skill in the art based upon reading and understanding the disclosure provided. Moreover, the person of ordinary skill in the art will readily understand that various combinations of the techniques and examples provided herein may all be applied in various combinations.
Throughout this specification, plural instances may implement components, operations, or structures described as a single instance. Although individual operations are illustrated and described as separate operations, one or more of the individual operations may be performed concurrently, and, unless otherwise stated, nothing requires that the operations necessarily be performed in the order illustrated. Structures and functionality presented as separate components in example configurations may be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements fall within the scope of the subject matter described herein.
Further, although not shown explicitly but understandable to a skilled artisan, each of the various arrangements, quantities, and number of elements may be varied (e.g., the number and types of edge grippers and activation mechanisms). Additionally, elements to detect a presence or lack of the substrate may be included. For example, such a “substrates-presence sensor” may be located on a lower portion of the multi-sized substrate fixture. Such a sensor may comprise, for example, an optical sensor including an LED directed toward an LED sensor. If the beam from the LED is not received by the LED sensor, the substrate is mounted or affixed in a correct position. Moreover, each of the examples shown and described herein is merely representative of one possible configuration and should not be taken as limiting the scope of the disclosure.
Although various embodiments are discussed separately, these separate embodiments are not intended to be considered as independent techniques or designs. As indicated above, each of the various portions may be inter-related and each may be used separately or in combination with other embodiments discussed herein. For example, although various embodiments of operations, systems, and processes have been described, these methods, operations, systems, and processes may be used either separately or in various combinations.
Consequently, many modifications and variations can be made, as will be apparent to a person of ordinary skill in the art upon reading and understanding the disclosure provided herein. Functionally equivalent methods and devices within the scope of the disclosure, in addition to those enumerated herein, will be apparent to the skilled artisan from the foregoing descriptions. Portions and features of some embodiments may be included in, or substituted for, those of others. Such modifications and variations are intended to fall within a scope of the appended claims. Therefore, the present disclosure is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such claims are entitled. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
The Abstract of the Disclosure is provided to allow the reader to ascertain the nature of the technical disclosure quickly. The abstract is submitted with the understanding that it will not be used to interpret or limit the claims. In addition, in the foregoing Detailed Description, it may be seen that various features may be grouped together in a single embodiment for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as limiting the claims. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment.
The description provided herein includes illustrative examples, devices, and apparatuses that embody various aspects of the matter described in this document. In the description, for purposes of explanation, numerous specific details are set forth in order to provide an understanding of various embodiments of the matter discussed. It will be evident however, to those of ordinary skill in the art, that various embodiments of the disclosed subject-matter may be practiced without these specific details. Further, well-known structures, materials, and techniques have not been shown in detail, so as not to obscure the various illustrated embodiments. As used herein, the terms “about,” “approximately,” and “substantially” may refer to values that are, for example, within ±10% of a given value or range of values.
Example 1: In an exemplary embodiment, the disclosed subject-matter is an apparatus to accept at least two different sizes of substrates. The apparatus includes at least two sub-assemblies. Each of the sub-assemblies has a set of substrate-edge grippers configured to grip a respective edge on one of the at least two different sizes of substrates. The set of substrate-edge grippers includes at least one edge gripper having a movable portion to clamp and unclamp one of the at least two different sizes of substrates. A substrate-adjustment device is arranged to position at least one of the at least two sub-assemblies, alternately, in an extended position and a retracted position. The extended position can accommodate a smaller of the at least two sizes of substrates.
Example 2: The apparatus of Example 1, further including at least one edge-gripper actuation mechanism coupled to each of at least two sub-assemblies to provide an actuation to the at least one edge gripper having a movable portion.
Example 3: The apparatus of either of the preceding Examples, wherein each of the at least two different sizes of substrates are alternately configured to be mounted in a substantially common plane with one another.
Example 4: The apparatus of any one of the preceding Examples, wherein a portion of the set of substrate-edge grippers is configured to be extended and retracted through a larger of the at least two sub-assemblies, the portion of the set of substrate-edge grippers being configured to accept a smaller of the at least two different sizes of substrates.
Example 5: The apparatus of any one of the preceding Examples, further including a substrate size-change ring coupled to one of the at least two sub-assemblies, the substrate size-change ring to be activated by a plurality of substrate-size adjustment mechanisms.
Example 6: The apparatus of Example 5, wherein each of the plurality of the substrate-size adjustment mechanisms includes a ring-adjustment device, the ring-adjustment device configured to allow the substrate-size adjustment mechanisms to retract and extend a smaller of the at least two sub-assemblies by acting on the substrate size-change ring, which is mechanically coupled to the smaller of the at least two sub-assemblies.
Example 7: The apparatus of Example 6, wherein the ring-adjustment device is configured to retract and extend a smaller of the at least two sub-assemblies by an application of an electrical force to the ring-adjustment device.
Example 8: The apparatus of Example 6, wherein the ring-adjustment device is configured to retract and extend a smaller of the at least two sub-assemblies by an application of a magnetic force to the ring-adjustment device.
Example 9: The apparatus of Example 6, wherein the ring-adjustment device is configured to retract and extend a smaller of the at least two sub-assemblies by an application of a pneumatic force to the ring-adjustment device.
Example 10: The apparatus of any one of the preceding Examples, further including a motor mount coupled to the at least two sub-assemblies and configured to rotate a substrate affixed to the apparatus.
Example 11: The apparatus of any one of the preceding Examples, wherein a smaller one of the at least two sub-assemblies arranged to accommodate the smaller of the at least two sizes of substrates is mounted concentrically within a larger one of the at least two sub-assemblies.
Example 12: In an exemplary embodiment, the disclosed subject-matter is a multi-sized substrate fixture to accept at least two different sizes of substrates. The multi-sized substrate fixture includes a small-substrate-size sub-assembly to affix a smaller one of the at least two different sizes of substrates. A first plurality of substrate-edge grippers is mechanically coupled to the small-substrate-size sub-assembly. The fixture also includes a large-substrate-size sub-assembly configured to affix a larger one of the at least two different sizes of substrates. A second plurality of substrate-edge grippers is mechanically coupled to the large-substrate-size sub-assembly. The small-substrate-size sub-assembly is mounted concentrically with the large-substrate-size sub-assembly.
Example 13: The multi-sized substrate fixture of Example 12, wherein the small-substrate-size sub-assembly is configured to be moved to extend and retract the substrate-edge grippers on to which a smaller substrate may be affixed temporarily.
Example 14: The multi-sized substrate fixture of either of Example 12 or Example 13, wherein the multi-sized substrate fixture is configured to affix the smaller one of the at least two different sizes of substrates and the larger one of the at least two different sizes of substrates separately.
Example 15: The multi-sized substrate fixture of any one of Example 12 through Example 14, wherein each of the first plurality of substrate-edge grippers and the second plurality of substrate-edge grippers includes at least one edge gripper having a movable portion.
Example 16: The multi-sized substrate fixture of Example 15, further including at least one edge-gripper actuation mechanism coupled to each of the small-substrate-size sub-assembly and the large-substrate-size sub-assembly to provide an actuation to the at least one edge gripper having a movable portion.
Example 17: The multi-sized substrate fixture of any one of Example 12 through Example 16, wherein each of the at least two different sizes of substrates are alternately configured to be mounted in a substantially common plane with one another.
Example 18: The multi-sized substrate fixture of any one of Example 12 through Example 17, wherein the first plurality of substrate-edge grippers is configured to be extended and retracted through the large-substrate-size sub-assembly.
Example 19: The multi-sized substrate fixture of any one of Example 12 through Example 18, further including a substrate size-change ring coupled to the small-substrate-size sub-assembly, the substrate size-change ring to be activated by a plurality of substrate-size adjustment mechanisms.
Example 20: The multi-sized substrate fixture of Example 19, wherein each of the plurality of the substrate-size adjustment mechanisms includes a ring-adjustment device, the ring-adjustment device configured to allow the substrate-size adjustment mechanisms to retract and extend the small-substrate-size sub-assembly by acting on the substrate size-change ring, which is mechanically coupled to the small-substrate-size sub-assembly.
Example 21: The multi-sized substrate fixture of any one of Example 12 through Example 20, further including a motor mount coupled to the small-substrate-size sub-assembly and the large-substrate-size sub-assembly, the motor mount being configured to rotate a substrate affixed to the multi-sized substrate fixture.
Example 22: In an exemplary embodiment, the disclosed subject-matter is a multi-sized substrate fixture to accept at least two different sizes of substrates. The multi-sized substrate fixture includes a small-substrate-size sub-assembly to affix a smaller one of the at least two different sizes of substrates. A first plurality of substrate-edge grippers is mechanically coupled to the small-substrate-size sub-assembly. The fixture also includes a large-substrate-size sub-assembly configured to affix a larger one of the at least two different sizes of substrates. The first plurality of substrate-edge grippers is arranged to be extended and retracted through the large-substrate-size sub-assembly. A second plurality of substrate-edge grippers is mechanically coupled to the large-substrate-size sub-assembly. The small-substrate-size sub-assembly is mounted concentrically with the large-substrate-size sub-assembly.
This patent application claims priority to U.S. Provisional Application Ser. No. 63/342,798, entitled, “MULTI-SIZED SUBSTRATE FIXTURE,” filed 17 May 2022; the disclosure of which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2023/022369 | 5/16/2023 | WO |
Number | Date | Country | |
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63342798 | May 2022 | US |