This invention relates to device fabrication in the gallium nitride material system.
Mg doping of GaN has a chronic problem called Mg out-diffusion that commonly presents in the thin film growth using metalorganic chemical vapor deposition (MOCVD). The thin film grown on top of p-GaN contains a significant amount of Mg as plenty of Mg atoms consistently remain both on the surface of p-GaN itself and in the MOCVD reactor even though the Mg supply is ceased. This leads to the incorporation of Mg into subsequently grown layers and blurs the doping boundary between p-GaN and other circumjacent epitaxial layers, severely reducing the reliability of the designed doping structure and device performance.
In this work, we describe the use of a nanoporous GaN (NP GaN) insertion layer for compensation of the Mg out-diffusion. Embedding p-type gallium nitride (p-GaN) with controlled Mg out-diffusion in adjacent epitaxial layers is a key for designing various multi-junction structures with high precision and enabling more reliable bandgap engineering of III-nitride-based optoelectronics and electronics. Here, we report, for the first time, experimental evidence on how nanoporous GaN (NP GaN) can be introduced as a blocking layer for the Mg memory effect of p-GaN. NP GaN on p-GaN provides an ex-situ-formed interface with oxygen and carbon impurities, compensating Mg out-diffusion from p-GaN. To corroborate our findings, we used two-dimensional electron gas (2DEG) formed at the interface of AlGaN/GaN as the indicator to study the impact of the Mg out-diffusion from underlying layers. Electron concentration evaluated from the capacitance-voltage measurement shows that 9×1012 cm−2 of carriers accumulate in the AlGaN/GaN 2DEG structure grown on NP GaN, which is almost same number of carriers as that grown with no p-GaN. In contrast, 2DEG on p-GaN without NP GaN presents 9×109 cm−2 of the electron concentration, implying the 2DEG structure is depleted by Mg out-diffusion. The results address the efficacy of NP GaN and its role in successfully embedding p-GaN in multi-junction structures for various state-of-the-art III-nitride-based devices.
Significant advantages relative to other approaches are provided. Over the past few years, several solutions have been suggested to suppress or compensate the Mg out-diffusion, for example, alternative growth using molecular beam epitaxy (MBE), ex-situ chemical pre-treatment on the p-GaN surface, in-situ carbon (C) doping in MOCVD system, in-situ H2 etching treatment on p-GaN surface, and low temperature (LT) growth techniques using LT-AlN or LT-GaN interlayers. The success of an embedded p-GaN without Mg out-diffusion, as in this work, will be an extremely valuable path to enhance the performance in many state-of-the-art opto-/electronic applications such as current aperture vertical electron transistors (CAVETs), super junction devices, trench metal oxide semiconductor field effect transistors (MOSFETs), n-p-n heterojunction bipolar transistors (HBTs), tunnel junction micro-LEDs, and so on. Elaborating on super junction devices, a bottom p-type structure can lead to unprecedented benefits in the technology by offering a more uniform electric field throughout the active region of the transistor.
This intermediate layer provides both a barrier to Mg diffusion into device layers and diffusion of Mg-compensating impurities (e.g., C and O) into the device layers.
Section A describes general principles relating to embodiments of the invention, and section B relates to a detailed experimental example.
An exemplary embodiment of the invention is a method of compensating effects of Mg diffusion in growth of III-nitride devices, where the method includes:
Here effects of Mg diffusion into the one or more additional device layers are compensated by the second layer. A device substrate can be a bare substrate (e.g., sapphire), or a bare substrate that is prepared for further growth by growing one or more buffer layers on it, such as 104 on
Preferably the etching a top surface of the second layer to make it porous is performed with an electrochemical etch. In this case, the electrochemical etch is preferably performed with an applied voltage in a range from 5 V to 20 V, so that pores formed in the second layer are small enough to be removed by the deposition of the one or more additional device layers.
The etching a top surface of the second layer to make it porous preferably introduces C and/or O impurities into the second layer that provide compensatory doping of the unintended doping due to Mg diffusion.
Deposition temperatures of the first layer, the second layer and the one or more additional device layers are each in a range from 800° C. to 1150° C. For example, p-GaN can be grown in a temperature range from 800° C.-900° C., normal GaN can be grown in a temperature range from 1020° C. to 1100° C., and normal Al0.3Ga0.7N can be grown in a temperature range from 1050° C. to 1150° C. This ability to grow the entire structure at high temperatures is one of the key advantages of the present approach, since high temperature growth is typically needed for good material quality in the GaN material system.
Suitable deposition methods of the first layer, the second layer and/or the one or more additional device layers include MOCVD (metal-organic chemical vapor deposition) and MOVPE (metal-organic vapor phase epitaxy).
Gallium nitride (GaN) possesses outstanding electrical and optical characteristics due to its wide bandgap, high electron drift velocity, and high transmittance exceeding 82% over the entire visible wavelengths. The thermal, mechanical, and chemical stability of GaN indicates high material and device reliability. Furthermore, ease of doping controls for the desired carrier concentrations and the tunable bandgap with alloys (InxAlyGal-x-yN) facilitate practical applications of power devices, photo/gas-detectors, light-emitting diodes (LEDs), and laser diodes (LDs).
Unlike in silicon-based thin films where p-type layers can be embedded appropriately in a device structure to achieve a barrier to current flow or electric field mitigation, p-type GaN (p-GaN) presents a plethora of challenges due to uncontrolled diffusion of Mg. The success of an embedded p-GaN will be extremely valuable path to enhance the performance in many state-of-the-art opto-/electronic applications such as current aperture vertical electron transistors (CAVETs), super junction devices, trench metal oxide semiconductor field effect transistors (MOSFETs), n-p-n heterojunction bipolar transistors (HBTs), tunnel junction micro-LEDs, and so on. Elaborating on super junction devices, a bottom p-type structure can lead to unprecedented benefits in the technology by offering more uniform electric field throughout the active region of the transistor. However, Mg doping of GaN has a chronic problem called ‘Mg out-diffusion’ that commonly presents in the thin film growth using metalorganic chemical vapor deposition (MOCVD). The thin film grown on top of p-GaN contains a significant amount of Mg as plenty of Mg atoms consistently remain both on the surface of p-GaN itself and in the MOCVD reactor even though the Mg supply is ceased. This leads to the incorporation of Mg into subsequently grown layers and blurs the doping boundary between p-GaN and other circumjacent epitaxial layers, severely reducing the reliability of the designed doping structure and device performance. Over the past few years, promising solutions have been suggested to suppress or to compensate the Mg out-diffusion, for example, alternative growth using molecular beam epitaxy (MBE), ex-situ chemical pre-treatment on the p-GaN surface, in-situ carbon (C) doping in MOCVD system, in-situ H2 etching treatment on p-GaN surface, and low temperature (LT) growth techniques using LT-AlN or LT-GaN interlayers. Utilizing MBE system for the thin film growth on p-GaN can fundamentally suppress the out-diffusion of Mg due to the reduced Mg diffusion length at a low growth temperature. The hydrofluoric (HF) acid with UV/O3 pre-treatment removes most of the Mg atoms accumulated on the p-GaN surface that significantly mitigates the Mg out-diffusion rate into the regrown GaN layers. Also, the intervention of C impurity in regrown GaN on p-GaN provides the Mg compensation effect by semi-insulating properties because of the formation of deep acceptor levels introduced by the C doping. In-situ H2 etching treatment removes Mg atoms accumulated on the p-GaN surface and hence reduces the available Mg atoms for out-diffusion into subsequent layers. The insertion of LT-AlN (or LT-GaN) interlayers between p-GaN and the regrown layer effectively restrains the Mg out-diffusion rate owing to the redistribution of Mg at their interfaces. Recently, a pulsed growth method of LT-GaN has been reported for not only suppressing the Mg out-diffusion but also growing of high crystalline thin films with dramatically improved surface morphology since the continuous LT growth (<900° C.) considerably degrades the surface quality of GaN thin films.
Motivated by this goal, we introduce nanoporous (NP) GaN fabricated on p-GaN as a Mg compensation interlayer containing both the C and the oxygen (O) impurities. High 0 concentration (2×1018 cm−3) in GaN provides a shallow donor level that plays the role of Mg compensator. Besides, additional C (3×1018 cm−3) makes the regrown GaN on p-GaN a semi-insulating layer. Secondary ion mass spectrometry (SIMS) depth profiling of regrown AlGaN/GaN on p-GaN shows that the NP GaN increases C and O levels due to the GaxOy:C remained by the electrochemical (EC) etching process. Basically, in the case of regrowth on p-GaN with a NP GaN layer, high crystalline quality of thin films can be maintained because no LT growth methods are required. We demonstrate that the influence of Mg out-diffusion can be eliminated in the regrowth process for AlGaN/GaN two-dimensional electron gas (2DEG) structure on p-GaN by introducing NP GaN. In fact, NP GaN has been considered as a versatile platform for various applications such as enhancing light extraction of LEDs/LDs, the lifting-off substrate for flexible devices, water splitting, supercapacitors for energy storage, and highly efficient solar cells. Our work shows a new function of NP GaN as an Mg out-diffusion compensation layer that facilitates accurate designs for p-GaN embedded GaN-based device structures.
For conclusive experimental studies resulting in quantitative estimation of the efficacy of NP GaN on Mg out-diffusion, we decided to use the ultra-sensitive 2DEG layer. From our prior studies, it has been established that the 2DEG is very sensitive to Mg or other impurities. The 2DEG can be also easily measured by simple C-V technique and therefore easily traceable, quantitatively. Thus, our experiments were designed with a 2DEG as an indicator which was accurately measured with C-V measurements to assess the success of the techniques.
Unintentionally doped (UID)-GaN and p-GaN thin films were grown on a c-plane sapphire substrate by MOCVD. LT-GaN was grown on the substrate at 520° C. as a nucleation layer for the growth of 1.5 μm-thick UID-GaN. A 300 nm-thick p-GaN (Mg: 2×1019/cm3) layer was grown on the UID-GaN at 930° C. and a 100 nm-thick n-type GaN (n-GaN) layer (Si: 7×1018 cm−3) was sequentially grown at the same temperature. This n-GaN is denoted as ‘co-doped GaN’ because of unintentionally doped Mg atoms (Mg<2×1019 cm−3) by the Mg out-diffusion.
The co-doped GaN layer of the samples was electrochemically etched in 0.2 M oxalic acid electrolyte at room temperature for 10 mins using a platinum wire as a cathode to form the NP GaN layer. The porosity of NP GaN was controlled by the applied voltages in EC etching process of the co-doped GaN layer. After the EC etching process, chemical cleaning processes were conducted with diluted ammonia hydroxide/hydrogen peroxide mixture (SC1) and hydrochloric/hydrogen peroxide mixture (SC2). Lastly, the samples were rinsed thoroughly by deionized water for 10 mins.
To regrow the Al0.3Ga0.7N/GaN 2DEG structure on NP GaN, the samples were thermally cleaned in a MOCVD reactor at 980° C. for 5 mins in H2/NH3 ambient. 140 nm-thick UID-GaN and 30 nm-thick Al0.3Ga0.7N were regrown on NP GaN/p-GaN at 1025° C. and 1080° C., respectively.
To explore Mg out-diffusion into the regrown thin films on p-GaN, we grew AlGaN/GaN 2DEG structure with NP GaN on p-GaN.
The surface morphology of p-GaN with co-doped GaN was examined by atomic force microscopy (AFM) and optical microscope as shown in
There is a literature report of the n-GaN EC etching process and its mechanism in oxalic acid that shows anodic part of the EC reaction as follows: 2GaN+2H2O+C2O,42−→[(GaO)2C2O4]+N2+4H++6e−. Interestingly, C and O impurities were successively detected throughout the AlGaN/GaN structures, implying that the C and O at the periphery of growth surface are continuously accompanied by compensating Mg density during the AlGaN/GaN regrowth at a high temperature (>1040° C.). The TEM images shown in
To understand the effect of Mg out-diffusion into AlGaN/GaN structures, the electron concentration in 2DEG were simulated with and without p-GaN. As shown in
To investigate 2DEG characteristics of the samples, the capacitance-voltage (C-V) measurement was performed with results shown in
In conclusion, suppressing or compensating Mg out-diffusion should be considered in high performance GaN-based devices embedding p-GaN. This leads to finding a suitable interfacial layer between p-GaN and adjacent films since one of the most critical aspects of regrowth on p-GaN is to force out the Mg out-diffusion effect for the desired bandgap structures. In this respect, we proposed a novel NP GaN structure on p-GaN for AlGaN/GaN 2DEG structure as a function of Mg out-diffusion compensator. It is described that the NP GaN/p-GaN structure offers to enhance the electron density in 2DEG because of the C and O impurities. A GaxOy:C interlayer, formed spontaneously at the surface of the NP GaN layer during the EC etching process, between AlGaN/GaN and p-GaN contributes to the Mg compensation from the Mg out-diffusion of p-GaN. These advantageous properties enabled the fabrication of multiple epitaxial structures with embedded p-GaN. Our work opens the room for p-GaN embedded GaN-based opto-/electronics to benefit from the versatile heterostructures afforded by the III-nitride-based technologies.
This application claims the benefit of US provisional patent application 63/416,340, filed on Oct. 14, 2022, and hereby incorporated by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
63416340 | Oct 2022 | US |