This application claims priority from Taiwanese Patent Application No. 103133369, filed on Sep. 25, 2014, the contents of which are hereby incorporated by reference in their entirety for all purposes.
1. Field of the Invention
The present invention generally relates to a non-floating vertical transistor and a method to form a non-floating vertical transistor. In particular, the present invention is directed to a non-floating vertical transistor structure which has segregating pillars to electrically segregate word-lines and a method to form the non-floating vertical transistor structure.
2. Description of the Prior Art
A gate is a core element in a semiconductor device and in charge of switching on or switching off the electrical current between the source and the drain in the semiconductor device. When an appropriate voltage is applied on the gate, the channel for the electrical current between the source and the drain is opened. The minimum voltage for opening the channel is called the threshold voltage (VT). Due to the internal capacitance in the semiconductor device, the floating body effect results in the problem of VT shift and jeopardizes the operation of the semiconductor device.
Accordingly, a novel semiconductor structure is still needed to overcome the problem of VT shift which is caused by the floating body effect and to correct the abnormal operation of the semiconductor device caused by the VT shift problem.
In the light of the above, the present invention proposes a non-floating vertical transistor structure and a method to form a non-floating vertical transistor structure. In order to solve the problem of VT shift caused by the floating body effect, the present invention proposes the introduction of a pair of segregated bit-lines which are segregated by a segregating pillar which is constructed by a different dopant type in the non-floating vertical transistor structure. In such a way, the problem of VT shift caused by the floating body effect may be diminished.
The present invention in a first aspect proposes a non-floating vertical transistor. The non-floating vertical transistor includes a substrate, a protuberant structure, a segregating pillar, a pair of segregated bit lines, a diffused doped layer, a doped deposition layer, a top layer, a gate oxide layer and a word-line. The substrate has a first dopant type. The segregating pillar is disposed in the core of the protuberant structure which extends from the substrate and has a second dopant type. The protuberant structure includes a segregating pillar, a pair of segregated bit-lines and a diffused doped layer. The pair is adjacent to the bottom of the segregating pillar, segregated by the segregating pillar and has the first dopant type. The diffused doped layer is adjacent to the top of the segregating pillar and has the first dopant type. The doped deposition layer covers a top surface of the protuberant structure. The top layer is disposed on the top surface of the protuberant structure and covers the doped deposition layer. The gate oxide layer is attached to the sidewall of the protuberant structure and in direct contact with the diffused doped layer, the substrate and part of the pair. The word-line directly contacts the gate oxide layer so that the gate oxide layer is sandwiched between the word-line and the doped deposition layer.
In one embodiment of the present invention, the protuberant structure is an island-like pillar.
In another embodiment of the present invention, the non-floating vertical transistor further includes multiple protuberant structures.
In another embodiment of the present invention, the word-line is disposed between two adjacent protuberant structures.
In another embodiment of the present invention, the protuberant structures which are adjacent to one another to have the word-line in between have a distance t, and the thickness of the word-line is d so that 2d<t.
In another embodiment of the present invention, the gate oxide segregates the protuberant structures which are adjacent to one another and the word-line extends between the protuberant structures which are adjacent to one another in a wave-like pattern.
In another embodiment of the present invention, the protuberant structures which are adjacent to one another to have the gate oxide in between have a space s and the thickness of the word-line is d so that s<2d.
In another embodiment of the present invention, each segregated bit-line in the pair has a cross-section of an L shape.
In another embodiment of the present invention, the first dopant type is N type and the second dopant type is P type.
In another embodiment of the present invention, the non-floating vertical transistor further includes an out-diffused layer which is sandwiched between the doped deposition layer and the diffused doped layer to serve as a top source/drain.
The present invention in a further aspect proposes a method to form a non-floating vertical transistor. First, a stack material layer is provided. The stack material layer includes a top layer, a doped deposition layer, a buffer layer and a substrate. The substrate has a first dopant type and the buffer layer has a second dopant type. Next, the stack material layer is patterned to form multiple protuberant structures in communicating space. Then, a vertical implanting procedure is carried out to form a segregating pillar which is disposed inside a protuberant structure and has the second dopant type. Later, a tilt-angle implanting procedure is carried out to form a pair of segregated bit-lines in protuberant structures and in the substrate. A pair of segregated bit-lines is adjacent to the bottom of the segregating pillar, segregated by the segregating pillar and has the first dopant type. Subsequently, a gate oxide layer is form to attach to the sidewall of the protuberant structures, to cover the bottom of the communicating space and to segregate the protuberant structures which are adjacent to one another. Afterwards, the communicating space which has the gate oxide layer on its bottom is filled with a metal to form a word-line to obtain the non-floating vertical transistor.
In one embodiment of the present invention, before patterning the stack material layer the method further includes a step to carry out an annealing procedure to form a set of out-diffused layers which is disposed between the doped deposition layer and the buffer layer to serve as atop source/drain. The out-diffused layers have the first dopant type.
In another embodiment of the present invention, the stack material layer is patterned so that the stack material layer becomes multiple island-like pillars in the communicating space.
In another embodiment of the present invention, before carrying out the vertical implanting procedure and the tilt-angle implanting procedure, the method further includes a step to fill the communicating space with a substitute silicon material which has diffusing dopant, a step to carry out a diffusing procedure so that the diffusing dopant diffuses outwards to the sidewall of the protuberant structures to make the sidewall of the protuberant structures form a diffused doped layer and to make the buffer layer vanish, and another step to remove the substitute silicon material after the diffusing procedure.
In another embodiment of the present invention, the vertical implanting procedure further includes a step to form a patterned photoresist to partially expose the top layer on the top of the protuberant structures, and another step to carry out the vertical implanting procedure in the presence of the patterned photoresist so that the vertical implanting procedure goes into the diffused doped layer of and into the substrate of the protuberant structures to form the segregating pillar.
In another embodiment of the present invention, the tilt-angle implanting procedure includes at least one tilt-angle ion implanting step. For example, a first tilt-angle ion implanting step and a second tilt-angle ion implanting step are respectively carried out. The first tilt-angle ion implanting step and the second tilt-angle ion implanting step respectively have different implanting angles to form a pair of segregated bit-lines in the vertical sidewall and in the bottom of the communicating space for use in protuberant structures. The pair is adjacent to the bottom of the segregating pillar, segregated by the segregating pillar and has the first dopant type.
In another embodiment of the present invention, the gate oxide layer is conformally attached to the sidewall of the protuberant structures, disposed between the protuberant structures which are adjacent to one another to electrically segregate the protuberant structures which are adjacent to one another. The word-line extends between the protuberant structures which are adjacent to one another in a wave-like shape to divide the communicating space into adjacent trenches.
In another embodiment of the present invention, the protuberant structures which are adjacent to one another to have the word-line in between have a distance t, and the thickness of the word-line is d so that 2d<t.
In another embodiment of the present invention, the protuberant structures which are adjacent to one another to have the gate oxide in between have a space s and the thickness of the word-line is d so that s<2d.
In another embodiment of the present invention, each segregated bit-line in the pair has a cross-section of an L shape.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
The present invention in a first aspect provides a method to form a non-floating vertical transistor.
The substrate 119 is usually a semiconductive material, such as Si. Optionally, the substrate 119 usually has suitable dopant of a first conductivity type, such as P type or N type dopant, preferably N+ type. The buffer layer 113 also has a semiconductive material, such as Si, disposed on the substrate 119 and covers the substrate 119. The buffer layer 113 has a second dopant type opposite to the first dopant type, such as P type or N type dopant, preferably P+ type. The buffer layer 113 serves as a buffer of the substrate 119 adjacent to the doped deposition layer 112. The doped deposition layer 112 is also a semiconductive material, such as deposited Si, disposed on the buffer layer 113 and has suitable dopant type, such as P type or N type dopant. The top layer 111 is a material which is easily patterned, such as a hard mask of silicon nitride.
Next, please refer to
Subsequently, the top layer 111 is optionally patterned to be an etching mask. The etching mask is used to define the following protuberant structures (not shown) in the non-floating vertical transistor (not shown). The top layer 111 may be patterned by conventional lithographic or etching steps in the presence of a photoresist material to obtain the needed etching mask. The patterned top layer 111 after the patterning procedure may be multiple individual squares without contacting one another.
Later, please refer to
In a following step, the internal part of the protuberant structures 120 is adjusted to construct a diffused doped layer. Please refer to
To be continued, segregating pillars are formed in the protuberant structures 120. A needed segregating pillar may be formed by a penetrating vertical implanting procedure. For example, please refer to
Then, bit-lines are formed in the protuberant structures 120. A tilt-angle implanting procedure may be used to form the needed bit-lines, preferably the bit-lines are segregated by the segregating pillars. A tilt-angle implanting procedure may include one or more tilt-angle ion implanting steps, preferably each tilt-angle ion implanting step is respectively carried out. For example, as shown in
In particular, because the first implanting angle is different from the second implanting angle, two different implanting regions 142/144 and 143/145 are respectively formed in the protuberant structures 120. The horizontal implanting regions 142/144 and the vertical implanting regions 143/145 join together to form a pair of segregated bit-lines 140/141. Due to the segregation of the segregating pillars 123, different implanting regions 142/144 and 143/145 are not capable of going beyond the segregating pillars 123 so a pair of segregated bit-lines 140/141 is segregated by the segregating pillar 123. Please notice that the order of the first tilt-angle implanting step and the second tilt-angle implanting step is not important as long as the horizontal implanting regions 142/144 and the vertical implanting regions 143/145 are capable of joining together to form a pair of segregated bit-lines 140/141. As shown in
Later, please refer to
Subsequently, a gate oxide layer is form to attach to the sidewall of the protuberant structures 120. The thickness of the gate oxide layer may be 3 nm to 5 nm. As shown in
Next, a conductive material is used to fill the trenches 152/153/154 which are derived from the communicating space 129 and padded with the gate oxide layer 150 to become the word-lines 161 which extend in one single direction so the non-floating vertical transistor is obtained. The word-lines 161 are sandwiched between the adjacent protuberant structures 120. There are various possible ways to use the conductive material 160 to form the word-lines 161 and some exemplary embodiments are given as follows. The conductive material 160 may be doped polysilicon or a metal, such as tungsten.
The first way may be, as shown in
Because the word-lines 161 are conformally attached to the sidewall 121 of the protuberant structures 120, the adjacent word-lines 161 crookedly extend between adjacent protuberant structures 120 in a wavy way but the adjacent word-lines 161 are not physically connected to one another to make the adjacent word-lines 161 mutually electrically insulated. In such a way, the communicating space 129 is divided into multiple adjacent trenches 152/153/154 by the word-lines 161 due to the split of the word-lines 161.
Another way may also be, as shown in
Still another way may be, as shown in
After the above procedures, a non-floating vertical transistor 100 is obtained.
The substrate 119 is usually a semiconductive material, such as Si. Optionally, the substrate 119 usually has suitable dopant of a first conductivity, such as P type or N type dopant, preferably N+ type. The segregating pillar 123 is disposed inside the core of the protuberant structure 120 which extends from the substrate 119 and has a second dopant type opposite to the first conductivity, preferably P+ type. The pair 140/141 which is segregated by the segregating pillar 123 occupies part of the substrate 119 and the protuberant structure 120 at the same time, and is adjacent to the bottom of the segregating pillar 123. The pair 140/141 also has the same conductivity as the substrate 119 to serve as a pair of bottom source/drain.
The diffused doped layer 122 is disposed inside of the protuberant structure 120, adjacent to the top of the segregating pillar 123 and has the same conductivity type as the substrate 119. The out-diffused layer 114 corresponds to the pair 140/141 to serve as a pair of top source/drain. The doped deposition layer 112 covers and directly contacts the top surface of the protuberant structure 120 as well as the diffused doped layer 122. The top layer 111 is disposed on the top of the protuberant structure 120 and covers the doped deposition layer 112. The gate oxide layer 150 is disposed in the parallel trenches 152/153/154 and attached to the sidewall 121 of the protuberant structure 120. The gate oxide layer 150 directly contacts the doped deposition layer 112, the out-diffused layer 114 and the horizontal implanting regions 142/144 and the vertical implanting regions 143/145 of the segregated bit-lines 140/141. The word-line 161 includes a conductive material 160, preferably tungsten or doped polysilicon. The word-line 161 fills the parallel trenches 152/153/154, covers and directly contacts the gate oxide layer 150 so that the gate oxide layer 150 is sandwiched between the word-lines 161, the doped deposition layer 112, the out-diffused layer 114, the horizontal implanting regions 142/144 and the vertical implanting regions 143/145 of the segregated bit-lines 140/141.
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
Number | Date | Country | Kind |
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103133369 | Sep 2014 | TW | national |