This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2012-277254, filed on Dec. 19, 2012, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a nonvolatile semiconductor memory.
NAND flash memory is known as one type of nonvolatile semiconductor memory. The cell structure of a NAND flash memory is a stacked gate structure with a first insulating film, a charge storage film, a second insulating film, and a control gate electrode stacked on a semiconductor layer in this order. The first insulating film is also called a “tunnel insulating film.” The second insulating film is called an “intergate insulating film” when the charge storage film is a floating gate electrode formed of polycrystalline silicon, and called a “block insulating film” when the charge storage film is an insulating film that stores charge.
Conventionally, the first insulating film and the second insulating film have been formed of silicon oxide or silicon oxynitride. However, as flash memories tend to decrease in size and increase in capacity, the interference between cells becomes more remarkable in rocket-type cells. For this reason, the employment of a planar cell structure instead of the rocket-type cell structure is being studied. However, silicon oxide or silicon oxynitride that has been conventionally used to form the second insulating film is, in the case of a planar cell structure, insufficient to ensure the coupling ratio and to maintain the insulation between the floating gate electrode or charge storage film and the control gate electrode. Therefore, a material of even higher dielectric constant needs to be used. Due to its high dielectric constant, wide bandgap, and high thermal stability, the application of a lanthanum aluminum silicon oxide film to the second insulating film is pursued.
However, the requirements of the second insulating film are not only a low leakage current but also a high breakdown voltage and a low charge-trapping capability. It is therefore important to improve the reliability of the high-k material used to form the second insulating film. Besides ensuring the reliability of the second insulating film, preventing the degradation of the first insulating film caused by write and erase operations is necessary in order to improve the reliability of the memory cell itself. As has been described, a nonvolatile semiconductor memory having highly reliable memory cells is required.
A nonvolatile semiconductor memory according to an embodiment includes: a semiconductor region; a first insulating film formed on the semiconductor region; a charge storage film formed on the first insulating film; a hydrogen diffusion preventing film formed on the charge storage film; a second insulating film formed on the hydrogen diffusion preventing film; a control gate electrode formed on the second insulating film; a hydrogen discharge film formed on the control gate electrode; and a sidewall formed on a side surface of a multilayer structure including the first insulating film, the charge storage film, the hydrogen diffusion preventing film, the second insulating film, and the control gate electrode, the sidewall containing a material for preventing hydrogen from diffusing.
Before the embodiments are described, the course of events for achieving the embodiments will be described below.
On the other hand, it is reported that when hydrogen in the radical state enters a silicon oxide film forming a tunnel insulating film, the bond between silicon and hydrogen in the silicon oxide film is broken, leading to the degradation of the silicon oxide film. Therefore, in order to improve the reliability of memory cells, it is necessary to employ the structure by which hydrogen is introduced into the lanthanum aluminum silicon oxide film that serves as the intergate insulating film, but not into the tunnel insulating film formed of silicon oxide.
In order to achieve this, the present inventors have conceived the gate structure described below as the structure of a highly reliable flash memory. The gate structure includes, above the control gate electrode, a hydrogen discharge film that tends to discharge hydrogen easily, and a hydrogen block film that blocks hydrogen to prevent the hydrogen from diffusing below, or hydrogen absorption film between the lanthanum aluminum silicon oxide film that serves as the intergate insulating film and the floating gate electrode. Furthermore, the gate structure includes a layer for blocking hydrogen on the sidewalls of the control gate electrode, the intergate insulating film, the hydrogen block film, the floating gate electrode, and the tunnel insulating film in order to prevent hydrogen around the cells from diffusing into the tunnel insulating film. With such a structure, the defects of the intergate insulating film can be hydrogen-terminated with the degradation of the tunnel insulating film being prevented. This leads to improving write and erase characteristics and preventing the degradation in data retention, thereby enabling the improvement in the reliability of the entire memory cell.
Hereinafter, embodiments will be described in detail with reference to the accompanying drawings. In the following descriptions, the same reference numerals are assigned to the same elements, and repeated explanation is omitted. Each drawing is a schematic drawing, and therefore the shape, the size, and the ratio of each element may be different from those of the actual device. However, in manufacturing the actual device, they can be determined in consideration of the following descriptions and the well-known techniques.
A nonvolatile semiconductor memory (hereinafter also simply referred to as “memory”) according to the first embodiment will be described with reference to
Next, a preferable silicon nitride film to be used as the hydrogen diffusion preventing film 14, the gate sidewall 17, and the hydrogen discharge film 20 will be described with reference to
From the foregoing, it is preferable that a silicon nitride film having a density of 2.6 g/cm3 or less be used as the hydrogen discharge film 20 of the memory cell 1 according to the first embodiment shown in
A high-density silicon nitride film is used to form the hydrogen diffusion preventing film 14 between the charge storage film 13 and the intergate insulating film 15. The high density means a density of more than 2.6 g/cm3. If the hydrogen diffusion preventing film 14 of silicon nitride has a high density, the hydrogen diffusing from above can be blocked and prevented from entering the tunnel insulating film 12. This can improve the reliability of the memory cell.
The degradation amount of the silicon oxide film 32 in a case where boron (B) is added to the silicon nitride film 38 of the multilayer structure shown in
When a boron-doped p-type polycrystalline silicon is used to form the charge storage film 13, there is a problem in that boron in the polycrystalline silicon film serving as the charge storage film 13 is lost during a heat treatment, thereby decreasing the impurity concentration of the charge storage film 13. However, if a boron-doped silicon nitride film is used to form the hydrogen diffusion preventing film 14 as in this embodiment, it is possible to prevent the boron from diffusing upward from the charge storage film 13, thereby preventing the decrease in impurity concentration of the polycrystalline silicon in the charge storage film 13.
The hydrogen diffusion preventing film 14 in this embodiment is a silicon nitride film. However, the diffusion of hydrogen into the tunnel insulating film 12 can be prevented by using an alloy containing at least one hydrogen-absorbing element selected from the group consisting of Ti, Zr, Hf, and La and at least one element selected from the group consisting of Ni, Mn, Cr, and V to form the hydrogen diffusion preventing film 14.
If a high-density silicon nitride film, i.e., a silicon nitride film having a density of more than 2.6 g/cm3, or a boron-doped silicon nitride film is used to form a sidewall 17, an effect of suppressing the diffusion of silicon into the lanthanum aluminum silicon oxide film serving as the intergate insulating film 15 is obtained, as compared to the case where the sidewall is formed of an ordinary silicon oxide film. In this manner, it is possible to stabilize the composition of the lanthanum aluminum silicon oxide film.
Next, a method of manufacturing a nonvolatile semiconductor memory according to the first embodiment will be described with reference to
First, a tunnel insulating film 12 and a charge storage film 13 are sequentially formed on a silicon layer 10 as shown in
Subsequently, a silicon nitride film to serve as a hydrogen diffusion preventing film 14 is deposited on the charge storage film 13, as shown in
Subsequently, a control gate electrode 16 is formed on the intergate insulating film 15, and a resist pattern 18 of a photoresist in a gate shape is formed on the control gate electrode 16, as shown in
Thereafter, the control gate electrode 16, the intergate insulating film 15, the hydrogen diffusion preventing film 14, the charge storage film 13, and the tunnel insulating film 12 are sequentially etched and patterned by a reactive ion etching (RIE) method using the resist pattern 18 as a mask, as shown in
Next, sidewalls 17 of silicon nitride are formed on the side surfaces of the control gate electrode 16, the intergate insulating film 15, the hydrogen diffusion preventing film 14, the charge storage film 13, and the tunnel insulating film 12 that have been patterned, as shown in
Subsequently, n-type impurity ions are injected to the silicon semiconductor layer 10 using the stacked gate structure and the sidewalls 17 as masks to form a source region 11a and a drain region 11b in the silicon semiconductor layer 10.
Then, an interlayer insulating film 19 is formed to cover the stacked gate structure and the sidewalls 17, as shown in
As described above, according to the first embodiment, the diffusion of hydrogen into the tunnel insulating film can be prevented by forming the hydrogen diffusion preventing film between the charge storage film and the intergate insulating film, thereby preventing the degradation of the tunnel insulating film and improving the reliability of the memory cell.
Furthermore, the film quality of the intergate insulating film of lanthanum aluminum silicon oxide can be improved by forming the hydrogen discharge film on the control gate electrode. This leads to the improvement in the reliability of the memory cell.
The nonvolatile semiconductor memory according to the first embodiment can be formed as a well-known NAND flash memory by connecting a plurality of memory cells 1 according to the first embodiment in series to form a NAND string. An ordinary NAND flash memory includes a plurality of NAND strings. In one NAND string, adjacent two memory cells 1 share the source region or drain region.
(Modification)
A memory according to a modification of the first embodiment will be described with reference to
The internal stress of the silicon nitride film to serve as the protective film 28 should be small in order to prevent the removal of film, with the barrier property against water etc. from outside being maintained.
The present inventors have found that the internal stress σ of a silicon nitride film formed by a well-known deposition method can be substantially expressed by the following expression (1) as a function of the composition ratio x of Si and N constituting the silicon nitride film and the film density.
(1−P−pc)t (1)
The above expression is derived based on the percolation theory, where P is the porosity, pc is the percolation threshold and expressed as pc=0.55±0.05, τ is the critical exponent and expressed as τ=3.55±0.45. The porosity P is expressed by the following expression (2) using the actual film density p and the density ρ0(x) in the case where there is no vacancy at the composition ratio x.
P=1−ρ/ρ0(x) (2)
The following expression (3) shows ρ0(x).
ρ0(x)=ρSi×(b+a×(1−b)/(x+a)) (3)
where ρSi is the density of Si crystal (g/cm3 and a and b, a=6.43, b=3.21, are parameters obtained by the respective atom amounts of Si and N and the respective densities of the Si crystal and the silicon nitride (Si3N4) crystal at a normal temperature under a normal atmospheric pressure.
As can be understood from the expression (1), the porosity P should be increased to decrease the internal stress τ of the silicon nitride film.
The present inventors have also studied the barrier property against water etc. introduced from outside, and have found that the barrier property of silicon nitride films can be generally described using the porosity P. It can be understood from the above relationship that the porosity P should be decreased to improve the barrier property.
From the foregoing, it is preferable that the porosity P on the surface side of the protective film 28 be smaller than that on the side of the semiconductor layer 10, and that composition ratio x satisfy the following condition.
0.7<x<0.9
The present inventors have also found that in a preferable protective film, the porosity P is less than 0.3 on the surface side of the silicon nitride film, and more than 0.175 on the side of the semiconductor layer 10.
The memory cells constituting the NAND string in this modification are according to the first embodiment. However, if a silicon nitride film satisfying the aforementioned condition of the porosity P is used as a protective film, well-known memory cells that do not have the hydrogen diffusion preventing film 14 can prevent the removal of film, maintaining the barrier property against water etc. introduced from outside.
The nonvolatile semiconductor memory according to this modification has the same effect as the nonvolatile semiconductor memory according to the first embodiment.
Furthermore, the hydrogen discharge film 20 according to the first embodiment can be provided on the interlayer insulating film 19 in this modification.
Although the charge storage film 13 of the memory cell is a floating gate electrode in the first embodiment and its modification, it can be a charge trapping film of an insulating material.
A nonvolatile semiconductor memory according to the second embodiment will be described with reference to
In this embodiment, the intergate insulating film 15 in a cylindrical shape is formed to cover the inner wall of the multilayer structure ML, and the charge storage film 13 in a cylindrical shape is formed to cover the inner wall of the intergate insulating film 15. Furthermore, the tunnel insulating film 12 in a cylindrical shape is formed to cover the inner wall of the charge storage film 13, and the semiconductor layer 10 in a cylindrical shape is formed to cover the inner wall of the tunnel insulating film 12. The semiconductor layer 10 may not be in a cylindrical shape, but can be a column shape. In this case, the through-hole 24 shown in
Besides the silicon oxide film, films formed of other materials can be used as the tunnel insulating film 12. For example, a tunnel insulating film having an oxide-nitride-oxide (ONO) structure can be used. In this case, the improvement in writing and erasing properties can be expected. An oxide-nitride-oxide-nitride-oxide (ONONO) structure in which two ONO structures are stacked, an oxide-silicon-oxide (OSO) structure including a Si-dot layer instead of the N layer, and an oxide-silicon-oxide-silicon-oxide (OSOSO) structure can also be used. If the ONONO structure, OSO structure, or OSOSO structure is used, more improvement in writing and erasing properties can be expected than in the case where the ONO structure is used. This is because of the band structure created on the charge storage film side, the band structure helping electrons be ejected from the charge storage film. As a result, the erasing is accelerated by the ejection of electrons in addition to the injection of holes. Incidentally, as in the second embodiment, a tunnel insulating film having the ONO structure, ONONO structure, OSO structure, or OSOSO structure can also be used as the tunnel insulating film 12 in the first embodiment.
The charge storage film 13 is formed of silicon-rich silicon nitride. This means that if silicon nitride is expressed as SixN, x is more than 0.75.
A lanthanum aluminum silicon oxide film is used as the insulating film 15. The control gate electrode 16 is formed of n+ polycrystalline silicon. The interelectrode insulating film 22 is formed of tetra ethyl ortho silicate (TEOS).
A silicon layer containing crystalized amorphous silicon, for example, is used to form the semiconductor layer 10.
The material of the hydrogen discharge film 20 is the same as the material of the hydrogen discharge film 20 in the first embodiment. The hydrogen discharge film 20 does not necessarily cover the entire outer surface of the multilayer structure ML, but it should extend in the direction along which the through-hole 24 extends.
As in the case of the first embodiment, the film quality of the intergate insulating film of lanthanum aluminum silicon oxide can be improved in the second embodiment. As a result, the reliability of the memory cell can be improved. Since a silicon-rich silicon nitride film, which is highly densified, is used as the charge storage film, the hydrogen diffused from the insulating film 15 is blocked, and prevented from entering the tunnel insulating film 12. In this manner, it is possible to improve the reliability of the memory cell.
A nonvolatile semiconductor memory according to the third embodiment will be described with reference to
Each memory cell multilayer structure 40i (i=1, 2) has a multilayer structure MLi in which control gate electrode films 16 and interelectrode insulating films 22 are alternately stacked. A pillar 42i (i=1, 2) penetrating the multilayer structure MLi is formed in the central portion of each multilayer structure MLi (i=1, 2). Each pillar 42i (i=1, 2) includes a semiconductor layer 10 in a cylindrical shape, a tunnel insulating film 12 in a cylindrical shape that is formed between the multilayer structure MLi and the semiconductor layer 10, a charge storage film 13 in a cylindrical shape that is formed between the multilayer structure ML and the tunnel insulating film 12, and an insulating film 15 in a cylindrical shape that is formed between the multilayer structure MLi and the charge storage film 13.
The connecting portion 52 includes the semiconductor layer 10 in a cylindrical shape, the tunnel insulating film 12 in a cylindrical shape covering the outer surface of the semiconductor layer 10, the charge storage film 13 in a cylindrical shape covering the outer surface of the tunnel insulating film 12, and the insulating film 15 in a cylindrical shape covering the outer surface of the charge storage film 13.
In this embodiment, a hydrogen discharge film 20 is formed between the two memory cell multilayer structures 401, 402.
As in the second embodiment, the film quality of the intergate insulating film of lanthanum aluminum silicon oxide can be improved in the third embodiment. Accordingly, the reliability of the memory cell can be improved. Furthermore, since a silicon-rich silicon nitride film, which is highly densified, is used as the charge storage film, the hydrogen diffused from the insulating film 15 is blocked, and prevented from entering the tunnel insulating film 12. In this manner, it is possible to improve the reliability of the memory cell.
As described above, according to the respective embodiments, the defects in the insulating film 15 can be reduced, and the breakdown voltage can be increased. As a result, the breakdown voltage in the writing or erasing of the memory cell can be increased and the write saturation and the erase saturation can be suppressed. Furthermore, since the degradation of the tunnel insulating film is prevented, the degradation of data retaining property can be prevented, thereby improving the reliability of the memory cell.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fail within the scope and spirit of the inventions.
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