The present invention relates to a normally-off mode polarization super junction GaN (gallium nitride)-based field effect transistor and electrical equipment using the normally-off mode polarization super junction GaN-based field effect transistor.
Conventionally, polarization super junction (PSJ) GaN-based field effect transistors (FETs) are known as power transistors (see patent literatures 1, 2). The polarization super junction GaN-based field effect transistor has a polarization super junction region including a structure in which an undoped GaN layer, an AlxGa1-xN layer and an undoped GaN layer are stacked in order. The polarization super junction GaN-based field effect transistor can realize high voltage resistance, high output, high efficiency and high speed operation, which are difficult to realize by silicon (Si)-based power transistors.
In AlGaN/GaN HEMT (High Electron Mobility Transistor), it is known to realize a normally-off mode by forming an undoped InGaN layer or a p-type InGaN layer on an AlGaN layer and forming a gate electrode thereon (see non-patent literatures 1, 2). A diode configured by a double gate polarization super junction GaN-based field effect transistor is also known (see patent literature 3).
The polarization super junction GaN-based field effect transistors described in patent literatures 1, 2 are mainly the so-called normally-on mode transistors in which current flows between the source electrode and the drain electrode when a voltage is applied between the source electrode and the drain electrode in a state of gate voltage Vg=0 V or an open state because two-dimensional electron gas (2DEG) exists in the undoped GaN layer in the vicinity part of a hetero-interface between the lower undoped GaN layer and the AlxGa1-xN layer.
On the other hand, in many cases, transistors are requested the so-called fail safe operation in which the transistor is in off state when the control signal (gate signal) is lost. Regarding the normally-on mode polarization super junction GaN-based field effect transistors described in patent literatures 1, 2, it is possible to realize normally-off mode by making a cascode circuit or modified cascode circuit using low voltage resistance normally-off mode Si MOS transistors. However, it is disadvantageous because it invites complication of the circuit.
Therefore, the subject to be solved by the invention is to provide a normally-off mode polarization super junction GaN-based field effect transistor which can easily realize a normally-off mode transistor without using complicated circuits and a high performance electrical equipment using the normally-off mode polarization super junction GaN-based field effect transistor.
In order to solve the subject, according to the invention, there is provided a normally-off mode polarization super junction GaN-based field effect transistor, comprising:
a first undoped GaN layer,
an AlxGa1-xN layer (0<x<1) on the first undoped GaN layer,
a second undoped GaN layer having an island-like shape on the AlxGa1-xN layer,
a p-type GaN layer on the second undoped GaN layer,
a p-type InyGa1-yN layer (0<y<1) on the p-type GaN layer,
a source electrode on the AlxGa1-xN layer,
a drain electrode on the AlxGa1-xN layer,
a first gate electrode electrically connected to the p-type InyGa1-yN layer; and
a p-type InzGa1-zN layer (0<z<1) and a second gate electrode thereon on the AlxGa1-xN layer which are located beside one end of the second undoped GaN layer on the side of the source electrode,
the p-type GaN layer existing on the whole surface of the second undoped GaN layer or on only one side of the surface of the second undoped GaN layer on the side of the source electrode,
the p-type InyGa1-yN layer existing on only one side of the surface of the p-type GaN layer on the side of the source electrode if the p-type GaN layer exists on the whole surface of the second undoped GaN layer or existing on the whole surface or a part of the surface of the p-type GaN layer if the p-type GaN layer exists on only one side of the surface of the second undoped GaN layer on the side of the source electrode,
n
0
≤n
1
<n
2
<n
3
being satisfied at a non-operating time if the concentration of a two-dimensional electron gas formed in the first undoped GaN layer in the vicinity part of a hetero-interface between the first undoped GaN layer and the AlxGa1-xN layer just below the second gate electrode is denoted as n0, the concentration of the two-dimensional electron gas just below the first gate electrode is denoted as n1, the concentration of the two-dimensional electron gas in a polarization super junction region is denoted as n2 and the concentration of the two-dimensional electron gas in a part between the polarization super junction region and the drain electrode is denoted as n3.
In the normally-off mode polarization super junction GaN-based field effect transistor, if the p-type GaN layer exists on the whole surface of the second undoped GaN layer, the polarization super junction region comprises the first undoped GaN layer, the AlxGa1-xN layer, the second undoped GaN layer and the p-type GaN layer except the part of the gate electrode contact region. If the p-type GaN layer exists on only one side of the surface of the second undoped GaN layer on the side of the source electrode, the polarization super junction region comprises the first undoped GaN layer, the AlxGa1-xN layer and the second undoped GaN layer on which the p-type GaN layer does not exist. If the polarization super junction region comprises the first undoped GaN layer, the AlxGa1-xN layer, the second undoped GaN layer and the p-type GaN layer as in the former, the thickness of the first undoped GaN layer, the thickness and the Al composition x of the AlxGa1-xN layer, the thickness of the second undoped GaN layer and the thickness and the impurity concentration of the p-type GaN layer are typically selected based on patent literature 2. If the polarization super junction region comprises the first undoped GaN layer, the AlxGa1-xN layer and the second undoped GaN layer as in the latter, the thickness of the first undoped GaN layer, the thickness and the Al composition x of the AlxGa1-xN layer and the thickness of the second undoped GaN layer are typically selected based on patent literature 1.
In the normally-off mode polarization super junction GaN-based field effect transistor, typically, if the concentration of a two-dimensional hole gas formed in the second undoped GaN layer in the vicinity part of a hetero-interface between the second undoped GaN layer and the AlxGa1-xN layer just below the first gate electrode is denoted as p1 and the concentration of the two-dimensional hole gas in the polarization super junction region is denoted as p2,
p
1
>p
2
is satisfied at a non-operating time.
The AlxGa1-xN layer is typically undoped, but may be an n-type or a p-type AlxGa1-xN layer doped with donors (n-type impurities) or acceptors (p-type impurities). The AlxGa1-xN layer is typically undoped. As necessary, an AluGa1-uN layer (0<u≤1, u>x), typically undoped, for example an AlN layer may be provided between the first undoped GaN layer and the AlxGa1-xN layer and/or between the second undoped GaN layer and the AlxGa1-xN layer. By providing the AluGa1-uN layer between the second undoped GaN layer and the AlxGa1-xN layer, permeation of the two-dimensional hole gas formed in the second undoped GaN layer in the vicinity part of the hetero-interface between the second undoped GaN layer and the AlxGa1-xN layer into the AlxGa1-xN layer can be reduced, and mobility of holes can be increased dramatically. Also, by providing the AluGa1-xN layer between the first undoped GaN layer and the AlxGa1-xN layer, permeation of the two-dimensional electron gas formed in the first undoped GaN layer in the vicinity part of the hetero-interface between the first undoped GaN layer and the AlxGa1-xN layer into the AlxGa1-xN layer can be reduced, and mobility of electrons can be increased dramatically. The AluGa1-uN layer may be generally sufficiently thin, for example, about 0.5˜2 nm.
Typically, the drain current when the gate voltage of the second gate electrode is 0 [V] and the drain voltage is 1.0 [V] is not larger than 1/100 of the drain current when the gate voltage of the second gate electrode is 5 [V] (rated current).
In the normally-off mode polarization super junction GaN-based field effect transistor, the second gate electrode may be provided on the p-type InzGa1-zN layer via a gate insulating film. In this case, the second gate electrode, the gate insulating film and the p-type InzGa1-zN layer forms a MIS (Metal Insulator Semiconductor) structure.
Each terminal of the normally-off mode polarization super junction GaN-based field effect transistor can be connected according to uses. For example, if the first gate electrode and the second gate electrode are electrically connected each other, the first gate electrode and the second gate electrode can act as one gate electrode. If the first gate electrode and the source electrode are electrically connected each other, the first gate electrode can act as a field plate. The first gate electrode may be fixed to a positive potential with respect to the potential of the source electrode. If the first gate electrode, the second gate electrode and the source electrode are electrically connected each other, the normally-off mode polarization super junction GaN-based field effect transistor can operate as a diode.
The p-type InyGa1-yN layer and the p-type InzGa1-zN layer may be formed by any method basically. It is possible to form them easily by sputtering methods.
Furthermore, according to the invention, there is provided electrical equipment, comprising:
at least a transistor,
the transistor being
a normally-off mode polarization super junction GaN-based field effect transistor, comprising:
a first undoped GaN layer,
an AlxGa1-xN layer (0<x<1) on the first undoped GaN layer,
a second undoped GaN layer having an island-like shape on the AlxGa1-xN layer,
a p-type GaN layer on the second undoped GaN layer,
a p-type InyGa1-yN layer (0<y<1) on the p-type GaN layer,
a source electrode on the AlxGa1-xN layer,
a drain electrode on the AlxGa1-xN layer,
a first gate electrode electrically connected to the p-type InyGa1-yN layer; and
a p-type InzGa1-zN layer (0<z<1) and a second gate electrode thereon on the AlxGa1-xN layer which are located beside one end of the second undoped GaN layer on the side of the source electrode,
the p-type GaN layer existing on the whole surface of the second undoped GaN layer or on only one side of the surface of the second undoped GaN layer on the side of the source electrode,
the p-type InyGa1-yN layer existing on only one side of the surface of the p-type GaN layer on the side of the source electrode if the p-type GaN layer exists on the whole surface of the second undoped GaN layer or existing on the whole surface or a part of the surface of the p-type GaN layer if the p-type GaN layer exists on only one side of the surface of the second undoped GaN layer on the side of the source electrode,
n
0
≤n
1
<n
2
<n
3
being satisfied at a non-operating time if the concentration of a two-dimensional electron gas formed in the first undoped GaN layer in the vicinity part of a hetero-interface between the first undoped GaN layer and the AlxGa1-xN layer just below the second gate electrode is denoted as n0, the concentration of the two-dimensional electron gas just below the first gate electrode is denoted as n1, the concentration of the two-dimensional electron gas in a polarization super junction region is denoted as n2 and the concentration of the two-dimensional electron gas in a part between the polarization super junction region and the drain electrode is denoted as n3.
Here, the electrical equipment includes all equipment using electricity and their uses, functions, sizes and the like are not limited. They are, for example, electronic equipment, mobile bodies, power plants, construction machinery, machine tools and the like. The electronic equipment are, for example, robots, computers, game equipment, car equipment, home electric products (air conditioners and the like), industrial products, mobile phones, mobile equipment, IT equipment (servers and the like), power conditioners used in solar power generation systems, power supplying systems and the like. The mobile bodies are railroad cars, motor vehicles (electric cars and the like), motorcycles, aircrafts, rockets, spaceships and the like.
In the invention of the electrical equipment, other than the above, the explanation concerning the above invention of the normally-off mode polarization super junction GaN-based field effect transistor comes into effect unless it is contrary to its character.
According to the invention, it is possible to easily realize a normally-off mode polarization super junction GaN-based field effect transistor without using complicated circuits because the two-dimensional electron gas does not exist substantially just below the second gate electrode at a non-operating time (in thermal equilibrium) and it is possible to realize high performance electrical equipment using the normally-off mode polarization super junction GaN-based field effect transistor.
Modes for carrying out the invention (hereinafter referred as embodiments) will now be explained below.
As shown in
A gate electrode 16 is provided on the p-type InyGa1-yN layer 15. The gate electrode 16 is made of metals having large work function, for example, typically nickel (Ni) so as to bring it ohmic contact with the p-type InyGa1-yN layer 15. The gate electrode 16 may be made of a layered film made of a Ni film and another metal film stacked thereon. The source electrode 17 is provided on the AlxGa1-xN layer 12 at a part on the side of the p-type InyGa1-yN layer 15 with respect to the island-like layered structure made of the undoped GaN layer 13, the p-type GaN layer 14 and the p-type InyGa1-yN layer 15 and the drain electrode 18 is provided on the AlxGa1-xN layer 12 at a part on the opposite side with respect to the island-like layered structure. The source electrode 17 and the drain electrode 17 are made of metals having small work function, typically, for example titanium (Ti) so as to allow ohmic contact with the 2DEG formed in the undoped GaN layer 11 in the vicinity part of the hetero-interface between the undoped GaN layer 11 and the AlxGa1-xN layer 12 as described later. The source electrode 17 and the drain electrode 18 may be made of a layered film made of a Ti film and aluminum (Al) film, nickel (Ni) film, gold (Au) film and the like stacked thereon. A p-type InzGa1-zN layer 19 and a gate electrode 20 thereon are provided on the AlxGa1-xN layer 12 beside one end of the island-like upper part of the AlxGa1-xN layer 12 and the undoped GaN layer 13 on the side of the source electrode 17. The In composition z of the p-type InzGa1-zN layer 19 may be the same as or different from the In composition y of the p-type InyGa1-yN layer 15. The In composition z of the p-type InzGa1-zN layer 19 is 0<z<1. More specifically, the In composition z and the thickness t of the p-type InzGa1-zN layer 19 are selected as necessary and the In composition z is typically selected to be not larger than 0.20. The In composition z and the thickness t are typically selected to satisfy z×t≤0.20×5 [nm] generally. For example, if z=0.10, t is selected to be about t=10 nm or smaller than this.
In the normally-off mode polarization super junction GaN-based FET, a part of the p-type GaN layer 14 having the smaller thickness and the undoped GaN layer 13, the AlxGa1-xN layer 12 and the undoped GaN layer 11 which are just below the part form the polarization super junction region (intrinsic polarization super junction region). The p-type InyGa1-yN layer 15, a part of the p-type GaN layer 14 having the larger thickness and the undoped GaN layer 13, the AlxGa1-xN layer 12 and the undoped GaN layer 11 which are just below the p-type GaN layer 14 form a gate electrode contact region.
In the normally-off mode polarization super junction GaN-based FET, due to piezo polarization and spontaneous polarization, positive fixed charge is induced in the AlxGa1-xN layer 12 in the vicinity part of the hetero-interface between the undoped GaN layer 11 and the AlxGa1-xN layer 12, and negative fixed charge is induced in the AlxGa1-xN layer 12 in the vicinity part of the hetero-interface between the AlxGa1-xN layer 12 and the undoped GaN layer 13. As a result, in the normally-off mode polarization super junction GaN-based FET, at a non-operating time (thermal equilibrium state), a 2DHG 21 is formed in the undoped GaN layer 13 in the vicinity part of the hetero-interface between the AlxGa1-xN layer 12 and the undoped GaN layer 13 and a 2DEG 22 is formed in the undoped GaN layer 11 in the vicinity part of the hetero-interface between the undoped GaN layer 11 and the AlxGa1-xN layer 12.
In the normally-off mode polarization super junction GaN-based FET, at a non-operating time (thermal equilibrium state), n0≤n1<n2<n3 is satisfied for the concentration n0 of the 2DEG 22 just below the gate electrode 20, the concentration n1 of the 2DEG 22 just below the gate electrode 16, the concentration n2 of the 2DEG 22 in the polarization super junction region and the concentration n3 of the 2DEG 22 in the part between the polarization super junction region and the drain electrode 18. The concentration of the 2DEG 22 in the part between the gate electrode 20 and the source electrode 17 is also n3. In
As shown in
Electric field distribution and potential distribution of the normally-off mode polarization super junction GaN-based FET in this state are shown in
First, as shown in
Then, a mask such as a resist pattern having a shape corresponding to the device forming region is formed on the p-type GaN layer 14. Thereafter, the p-type GaN layer 14, the undoped GaN layer 13, the AlxGa1-xN layer 12 and the undoped GaN layer 11 are etched in order to the depth midway in the thickness direction of the undoped GaN layer 11 using the mask to carry out patterning into the predetermined shape. As a result, device isolation is carried out. Thereafter, the mask is removed. The patterning can be carried out by etching using a reactive ion etching (RIE) method and the like.
Then, a mask such as a resist pattern having a planar shape corresponding to the p-type GaN layer 14 shown in
Then, a mask such as a resist pattern is formed on the surface of the region except the polarization super junction region. Thereafter, the p-type GaN layer 14 is etched to the depth midway in the thickness direction of the p-type GaN layer 14 using the mask to carry out thinning. The etching can be carried out by the RIE method and the like. Thereafter, the mask is removed. This state is shown in
Then, as shown in
Then, as shown in
Then, the source electrode 17 and the drain electrode 18 are formed on the AlxGa1-xN layer 12. Thereafter, the gate electrode 16 is formed on the p-type InyGa1-yN layer 15 on the p-type GaN layer 14 and the gate electrode 20 is formed on the p-type InzGa1-zN layer 19 on the AlxGa1-xN layer 12.
In this way, the target normally-off mode polarization super junction GaN-based FET shown in
The normally-off mode polarization super junction GaN-based FET was prepared and various evaluations were carried out.
That is, first, a C-plane sapphire substrate was used as the substrate 10 and a GaN low temperature buffer layer having a thickness of 30 nm, the undoped GaN layer 11 having a thickness of 3000 nm, the AlxGa1-xN layer 12 having a thickness of 30 nm and x=0.21, the undoped GaN layer 13 having a thickness of 50 nm and the p-type GaN layer 14 having a thickness of 40 nm and Mg concentration [Mg]=5×1019 cm−3 were epitaxially grown in order. The growth temperature of the undoped GaN layer 11, the AlxGa1-xN layer 12, the undoped GaN layer 13 and the p-type GaN layer 14 was set to 1100° C. As carrier gas during growth, N2 gas and H2 gas were used. As the p-type dopant for growing the p-type GaN layer 14, Cp2 Mg was used.
Then, the surface of the p-type GaN layer 14 in the device isolation region was masked and etching for device isolation was carried out by ICP (induction coupled plasma)-RIE using chlorine (Cl)-based gas until the upper part of the undoped GaN layer 11 was etched.
Then, the surface of the parts of the p-type GaN layer 14 corresponding to the gate electrode contact region and the polarization super junction region was masked and the p-type GaN layer 14, the undoped GaN layer 13 and the AlxGa1-xN layer 12 were etched in order until the remained thickness of the AlxGa1-xN layer 12 reaches 15 nm.
Then, the surface of the region except the polarization super junction region was masked and etching was carried out to thin the p-type GaN layer 14 in the polarization super junction region.
Then, the p-type InyGa1-yN layer 15 having a thickness of 5 nm, x=0.18 and [Mg]=1×1020 cm−3 by the MOCVD method. The growth temperature of the p-type InyGa1-yN layer 15 was set to 950° C. As carrier gas during growth 100% N2 was used.
Then, the surface of the parts of the p-type InyGa1-yN layer 15 on which the gate electrode 16 and the gate electrode 20 are formed was masked and etching of the p-type InyGa1-yN layer 15 was carried out by ICP-RIE using Cl-based gas to leave the p-type InyGa1-yN layer 15 only in the parts on which the gate electrode 16 and the gate electrode 20 are to be formed.
Then, the surface of the region except the region on which the source electrode 17 and the drain electrode 18 are to be formed was masked by an SiO2 film and a Ti/Al/Ni/Au layered film was formed on the source electrode forming part and the drain electrode forming part by the vacuum evaporation method to form the source electrode 17 and the drain electrode 18. Thereafter, ohmic alloy treatment of 800° C. and 60 seconds was carried out in N2.
Then, the surface of the region except the region on which the gate electrode 16 and the gate electrode 20 are to be formed was masked by an SiO2 film and a Ti/Ni/Au layered film was formed on the p-type InyGa1-yN layer 15 beside the edge of the undoped GaN layer 13 on the side of the source electrode 17 by the vacuum evaporation method to form the gate electrode 16 and the gate electrode 20. Thereafter, ohmic alloy treatment was carried out by carrying out a rapid thermal annealing (RTA) of 500° C. and 100 seconds in N2. In this case, the p-type InzGa1-zN layer 19 was formed by the p-type InyGa1-yN layer 15.
In this way, the normally-off mode polarization super junction GaN-based FET was prepared. Regarding the normally-off mode polarization super junction GaN-based FET, the PSJ length was 15 μm, the gate length of the gate electrode 16 was 5 μm, the gate width was 100 mm, the gate length of the gate electrode 20 was 5 μm, the gate width was 100 mm, the distance between the end of the polarization super junction region on the side of the drain electrode 18 and the drain electrode 18 was 3 μm and the thickness of the AlxGa1-xN layer 12 just below the gate electrode 20 was about 15 nm.
In order to investigate electric characteristics of the normally-off mode polarization super junction GaN-based FET prepared as described above, a measurement circuit connected as shown in
(Drain Current (Id)−Drain Voltage (Vd) Characteristics)
(Drain Current (Id)−Gate Voltage (Vg) Characteristics)
The concentration of the 2DEG 22 and the concentration of the 2DHG 21 of each region in the normally-off mode polarization super junction GaN-based FET were measured. And it was demonstrated that n0≤n1<n2<n3 and p1>p2 were satisfied. The result is now described. Hall elements were prepared to measure the concentration of the 2DEG 22 and the concentration of the 2DHG 21 of each region. More specifically, a Hall element H1 shown in
The result of measurement of the concentration n0, electron mobility μe and the resistance R by the Hall element H1 is shown in table 1.
The result of measurement of the concentration n1, electron mobility μe and the resistance R by the Hall element H2 is shown in table 2.
The result of measurement of the concentration p1, hole mobility μp and the resistance R by the Hall element H2 is shown in table 3.
The result of measurement of the concentration n2, electron mobility μe and the resistance R by the Hall element H3 is shown in table 4.
The result of measurement of the concentration p2, hole mobility μp and the resistance R by the Hall element H3 is shown in table 5.
The result of measurement of the concentration n3, electron mobility μe and the resistance R by the Hall element H4 is shown in table 6.
From tables 1˜6, it is understood that n0≤n1<n2<n3 and p1>p2 are certainly satisfied.
The normally-off mode polarization super junction GaN-based FET is a 2-gate transistor which operates according to AND. When both of the gate electrode 16 and the gate electrode 20 are on, the drain current flows. When either of the gate electrode 16 and the gate electrode 20 is off, the drain current does not flow. However, since the gate electrode 16 is normally-on, the FET can be operated as a normally-off mode transistor by the gate electrode 20. In this case, three kinds of connecting ways are considered.
The connecting ways shown in
As described above, according to the first embodiment, it is possible to easily realize a normally-off mode polarization super junction GaN-based FET in which the 2DEG 22 does not exist substantially in the part just below the gate electrode 20 at a non-operating time (thermal equilibrium state) without using complicated circuits such as a cascode circuit or modified cascode circuit using low voltage resistance normally-off mode Si MOS transistors because the FET has the layer structure of the undoped GaN layer 11, the AlxGa1-xN layer 12, the undoped GaN layer 13, the p-type GaN layer 14 and the p-type InyGa1-yN layer 15 and further the gate electrode 16 on the p-type InyGa1-yN layer 15 and the gate electrode 20 on the p-type InzGa1-zN layer 19 on the AlxGa1-xN layer 12 and n0≤n1<n2<n3 and p1>p2 are satisfied with respect to the concentration of the 2DEG 22 and the concentration of the 2DHG 21. Furthermore, the normally-off mode polarization super junction GaN-based FET can be used as transistors having various characteristics by choosing connecting way of each terminal or as diodes.
As shown in
The method for manufacturing the normally-off mode polarization super junction GaN-based FET is the same as the method for manufacturing the normally-off mode polarization super junction GaN-based FET according to the first embodiment except that the p-type GaN layer 14 is not finally formed on the undoped GaN layer 13 in the polarization super junction region.
According to the second embodiment, the same advantage as the first embodiment can be obtained.
As shown in
Operation mechanism of the normally-off mode polarization super junction GaN-based FET is basically the same as operation mechanism of the normally-off mode polarization super junction GaN-based FET according to the first embodiment. [Method for manufacturing the normally-off mode polarization super junction GaN-based FET]
After the step for forming the source electrode 17 and the drain electrode 18 on the AlxGa1-xN layer 12 is implemented as the same as the first embodiment, the gate insulating film 23 is formed on the whole surface. Then, the gate insulating film 23 is etched off except the part on the p-type InzGa1-zN layer 19. Then, the gate electrode 16 is formed on the p-type InyGa1-yN layer 15 on the p-type GaN layer 14. And the gate electrode 20 is formed on the gate insulating film 23 formed on the p-type InzGa1-zN layer 19 on the AlxGa1-xN layer 12.
In this way, the target normally-off mode polarization super junction GaN-based FET shown in
First, a C-plane sapphire substrate was used as the substrate 10 and a GaN low temperature buffer layer having a thickness of 30 nm, the undoped GaN layer 11 having a thickness of 3000 nm, the AlxGa1-xN layer 12 having a thickness of 30 nm and x=0.21, the undoped GaN layer 13 having a thickness of 50 nm and the p-type GaN layer 14 having a thickness of 40 nm and Mg concentration [Mg]=5×1019 cm−3 were epitaxially grown in order. The growth temperature of the undoped GaN layer 11, the AlxGa1-xN layer 12, the undoped GaN layer 13 and the p-type GaN layer 14 was set to 1100° C. As carrier gas during growth, N2 gas and H2 gas were used. As the p-type dopant for growing the p-type GaN layer 14, Cp2 Mg was used.
Then, the surface of the p-type GaN layer 14 in the device isolation region was masked and etching for device isolation was carried out by ICP-RIE using Cl-based gas until the upper part of the undoped GaN layer 11 was etched.
Then, the surface of the parts of the p-type GaN layer 14 in the gate electrode contact region and the polarization super junction region was masked and the p-type GaN layer 14, the undoped GaN layer 13 and the AlxGa1-xN layer 12 were etched in order until the remained thickness of the AlxGa1-xN layer 12 reaches 15 nm.
Then, the surface of the region except the polarization super junction region was masked and etching was carried out to thin the p-type GaN layer 14 in the polarization super junction region.
Then, the p-type InyGa1-yN layer 15 having a thickness of 5 nm, x=0.18 and [Mg]=1×1020 cm−3 by the MOCVD method. The growth temperature of the p-type InyGa1-yN layer 15 was set to 950° C. As carrier gas during growth 100% N2 was used.
Then, the surface of the parts of the p-type InyGa1-yN layer 15 on which the gate electrode 16 and the gate electrode 20 are to be formed was masked and etching was carried out by ICP-RIE using Cl-based gas to leave the p-type InyGa1-yN layer 15 only in the region on which the gate electrode 16 and the gate electrode 20 are to be formed.
Then, the surface of the region except the region on which the source electrode 17 and the drain electrode 18 are to be formed was masked by an SiO2 film and a Ti/Al/Ni/Au layered film was formed on the source electrode forming part and the drain electrode forming part by the vacuum evaporation method to form the source electrode 17 and the drain electrode 18. Thereafter, ohmic alloy treatment of 800° C. and 60 seconds was carried out in N2.
Then, a SiNx film was formed on the whole surface as the gate insulating film 23. Thereafter, the SiNx film was etched off except the part on the p-type InyGa1-yN layer 15 remained in the part on which the gate electrode 20 is to be formed. Then, the surface of the region except the region on which the gate electrode 16 and the gate electrode 20 are to be formed was masked by an SiO2 film and a Ti/Ni/Au layered film was formed on the p-type InyGa1-yN layer 15 on the p-type GaN layer 14 and on the SiNx film on the p-type InyGa1-yN layer 15 beside the end of the undoped GaN layer 13 on the side of the source electrode 17 on the AlxGa1-xN layer 12 by the vacuum evaporation method to form the gate electrode 16 and the gate electrode 20. Thereafter, ohmic alloy treatment of the gate electrode 16 was carried out by carrying out RTA of 500° C. and 100 seconds in N2. In this case, the p-type InzGa1-zN layer 19 was formed by the p-type InyGa1-yN layer 15.
In this way, the normally-off mode polarization super junction GaN-based FET was prepared.
As described above, according to the third embodiment, it is possible to easily realize a normally-off mode polarization super junction GaN-based FET in which the 2DEG 22 does not exist substantially in the part just below the gate electrode 20 at a non-operating time (thermal equilibrium state) without using complicated circuits such as a cascode circuit or modified cascode circuit using low voltage resistance normally-off mode Si MOS transistors because the FET has the layer structure of the undoped GaN layer 11, the AlxGa1-xN layer 12, the undoped GaN layer 13, the p-type GaN layer 14 and the p-type InyGa1-yN layer 15 and further the gate electrode 16 on the p-type InyGa1-yN layer 15 and the gate electrode 20 provided on the p-type InzGa1-zN layer 19 on the AlxGa1-xN layer 12 via the gate insulating film 23 and n0≤n1<n2<n3 and p1>p2 are satisfied with respect to the concentration of the 2DEG 22 and the concentration of the 2DHG 21. In addition, in the normally-off mode polarization super junction GaN-based FET, the MIS structure is formed by the gate electrode 20, the gate insulating film 23 and the p-type InzGa1-zN layer 19. Therefore, when a gate voltage not less than +3 V, for example, is applied to the gate electrode 20 to turn on the normally-off mode polarization super junction GaN-based FET from the off-state, it is possible to greatly reduce the gate current flowing through the channel. As a result, it is possible to save energy. Furthermore, the normally-off mode polarization super junction GaN-based FET can be used as transistors having various characteristics by choosing connecting way of each terminal or as diodes.
As shown in
The method for manufacturing the normally-off mode polarization super junction GaN-based FET is the same as the method for manufacturing the normally-off mode polarization super junction GaN-based FET according to the third embodiment except that the p-type GaN layer 14 is not finally formed on the undoped GaN layer 13 in the polarization super junction region.
According to the fourth embodiment, the same advantage as the third embodiment can be obtained.
As shown in
According to the method for manufacturing the normally-off mode polarization super junction GaN-based FET, the p-type GaN layer 14 is etched to the depth midway in its thickness direction to thin it and an AlxGa1-xN layer having the predetermined thickness is epitaxially grown by using the MOCVD method and the like before the p-type InyGa1-yN layer 15 is epitaxially grown. Thereafter, the AlxGa1-xN layer is patterned to remain it only on the parts of the AlxGa1-xN layer 12 on which the source electrode 17 and the drain electrode 18 are to be formed. Other than the above is the same as the method for manufacturing the normally-off mode polarization super junction GaN-based FET according to the third embodiment. This patterning can be carried out by etching by, for example, the RIE method and the like. The thickness of the AlxGa1-xN layer is the same as or almost the same as the value which is obtained by subtracting the thickness of the parts of the AlxGa1-xN layer 12 on which the source electrode 17 and the drain electrode 18 are to be formed from the thickness of the part of the AlxGa1-xN layer 12 below the undoped GaN layer 13. With this, the source electrode 17 and the drain electrode 18 can be formed on the AlxGa1-xN layer 12 having the same thickness as the thickness of the part of the AlxGa1-xN layer 12 below the undoped GaN layer 13.
According to the fifth embodiment, the same advantage as the third embodiment can be obtained.
Heretofore, embodiments and examples of the present invention have been explained specifically. However, the present invention is not limited to these embodiments and examples, but contemplates various changes and modifications based on the technical idea of the present invention.
For example, numerical numbers, structures, shapes, materials and the like presented in the aforementioned embodiments and examples are only examples, and the different numerical numbers, structures, shapes, materials and the like may be used as needed.
Number | Date | Country | Kind |
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2021-038916 | Mar 2021 | JP | national |
2021-143739 | Sep 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/034029 | 9/16/2021 | WO |