Claims
- 1. An objective lens system suitable for achieving a high numerical aperture and a long working distance and configurable such that, in different modes of operation, it enables the inspection of:
an object in the absence of a pellicle, an object through a thin pellicle, and an object through a thick pellicle.
- 2. The objective lens system of claim 1 wherein the lens system comprises:
a first group of optical elements suitable for achieving a high numerical aperture and achieving beam contraction for light passing through the first group of optical elements; a second group of optical elements that, when switched to a first mode, enables the lens system to inspect an object through a thin pellicle and to inspect the object in the absence of a pellicle, and when switched to a second mode enables the lens system to inspect an object through a thick pellicle.
- 3. The objective lens system of claim 2 wherein the first group of optical elements and the second group of optical elements, in combination, are arranged so that the objective lens system has a numerical aperture equal to or greater than about 0.85.
- 4. The objective lens system of claim 2 wherein the second group of optical elements, when switched to the second mode, induces an optical aberration that compensates for optical aberrations caused by the thick pellicle, thereby enabling the objective lens system to image the object through the thick pellicle.
- 5. The objective lens system of claim 2, wherein the thin pellicle comprises a pellicle less than about 2 micron thick and wherein the thick pellicle comprises a pellicle greater than about 300 micron thick.
- 6. The objective lens system of claim 2, wherein the thick pellicle comprises a pellicle about 800 micron thick.
- 7. The objective lens system of claim 1 wherein the lens system comprises:
a first group of optical elements suitable for achieving a high numerical aperture and achieving beam contraction for light passing through the first group of optical elements; a second group of optical elements that, when operating in a first configuration, enables the lens system to inspect an object through a thin pellicle or in the absence of a pellicle, and when operating in a second configuration enables the lens system to inspect an object through a thick pellicle.
- 8. The objective lens system of claim 7 wherein the lens system further comprises a corrector plate which is inserted into an optical path of the lens system operating in said first configuration to enable an inspection of the object through a thin pellicle and in the absence of a pellicle.
- 9. The objective lens system of claim 7 wherein the lens system further comprises a corrector plate that is inserted into an optical path of the lens system operating in said second configuration to enable inspection of the object through a thick pellicle.
- 10. The objective lens system of claim 1 wherein the lens system comprises:
a group of optical elements arranged together along a longitudinal axis to achieve a high numerical aperture, beam contraction, and a long working distance for light passing through the group of optical elements in order that the light can be focused upon an object through a thick pellicle; a pupil plane arranged along the longitudinal axis so that the light passes through the pupil plane, an aspheric corrector plate for insertion into the pupil plane when the object is inspected through a thin pellicle or in the absence of a pellicle so that when the corrector plate is inserted into the pupil plane optical aberrations caused by the removal of the thick pellicle are corrected, thereby permitting inspection of the object with no pellicle or through a thin pellicle.
- 11. The objective lens system of claim 10 wherein the pupil plane is located within the group of optical elements.
- 12. The objective lens system of claim 10 wherein the pupil plane is located outside the group of optical elements.
- 13. The objective lens system of claim 10 wherein the aspheric corrector plate comprises a finite thickness polished asphere.
- 14. The objective lens system of claim 10 wherein the aspheric corrector plate comprises a binary optical element.
- 15. The objective lens system of claim 10 wherein the aspheric corrector plate comprises a holographic optical element.
- 16. The objective lens system of claim 10 wherein at least one of the optical elements in the group of optical elements is configured as a movable optical element that can be longitudinally translated along a longitudinal axis of the lens system into a first configuration and a second configuration, that
when in the first configuration, the group of optical elements together with the aspheric corrector plate inserted into the pupil plane, corrects for optical aberrations, enabling the inspection of the object through a thin pellicle and in the absence of a pellicle; and when in the second configuration and when the aspheric corrector plate is removed from the pupil plane, enables the inspection of the object through a through the thick pellicle.
- 17. The objective lens system of claim 16 wherein a magnification element of the system corrects for any alterations of magnification caused by the movable optical element.
- 18. The objective lens system of claim 10 wherein at least one of the optical elements in the group of optical elements is configured as a movable optical element that can be longitudinally translated along a longitudinal axis of the lens system into a first configuration and a second configuration, that
when in the first configuration, the group of optical elements together with the aspheric corrector plate inserted into the pupil plane, corrects for optical aberrations, enabling the inspection of the object through a thick pellicle; and when in the second configuration and when the aspheric corrector plate is removed from the pupil plane, enables the inspection of the object through a through a thin pellicle and in the absence of a pellicle.
- 19. The objective lens system of claim 18 wherein a magnification element of the system corrects for any alterations of magnification caused by the movable optical element.
- 20. An optical inspection tool, comprising:
a source of light; an optical system for achieving desired magnification and focusing the light onto an object at an image plane, the system being suitable for achieving a high numerical aperture, a long working distance, and configurable such that in different modes of operation it enables the inspection of the object in the absence of a pellicle, through a thin pellicle, and through a thick pellicle; a detector element for detecting light from the object and producing an associated electrical signal; and image processor circuitry for processing the electrical signal to analyze the object.
- 21. The optical inspection tool of claim 20 wherein the optical system is an inspection tool configured to inspect semiconductor photomasks and wherein the object is a semiconductor photomask.
- 22. The optical inspection tool of claim 20 wherein the optical system includes:
a first group of optical elements suitable for achieving a high numerical aperture and achieving beam contraction for light passing through the first group of optical elements; a second group of optical elements configured to operate in two modes of operation such that, when operating in a first mode, the object can be inspected through a thin pellicle and in the absence of a pellicle, and when operating in a second mode, the object can be inspected through a thick pellicle.
- 23. The optical inspection tool of claim 22 wherein the optical system further comprises:
an aspheric corrector plate that is interposed between the first group of optical elements and the second group of optical elements when the second group of optical elements is operating in the first mode thereby further enabling the inspection of the object through a thin pellicle and in the absence of the pellicle.
- 24. The optical inspection tool of claim 22 wherein the optical system further comprises:
an aspheric corrector plate that is interposed between the first group of optical elements and the second group of optical elements when the second group of optical elements is operating in the second mode thereby further enabling the inspection of the object through a thick pellicle.
- 25. The optical inspection tool of claim 20 wherein the optical system comprises:
a group of optical elements arranged along a longitudinal axis to achieve a high numerical aperture, beam contraction, and a long working distance for light passing through the group of optical elements; a pupil plane arranged along the longitudinal axis so that the light passes through the pupil plane, an aspheric corrector plate for insertion into the pupil plane when no pellicle is used and when a thin pellicle is used with the object such that when the corrector plate is inserted into the pupil plane, optical aberrations are corrected permitting proper focus and inspection of the object, and so that when the corrector plate is removed from the pupil plane, the object can be inspected through a thick pellicle.
- 26. The optical inspection tool of claim 25 wherein at least one of optical elements in the group of optical elements is configured as a movable optical element that can be longitudinally translated along the longitudinal axis into a first configuration and a second configuration, such that
when in the first configuration, the group of optical elements together with the aspheric corrector plate inserted into the pupil plane, enables the inspection of the object through a thin membrane pellicle and in the absence of a pellicle; when in the second configuration and when the aspheric corrector plate is removed from the pupil plane, enables the inspection of the inspection surface through a thick pellicle.
- 27. The optical inspection tool of claim 26 wherein the optical system includes a magnification element that is adjusted to maintain the desired magnification as the configuration of the movable optical element is altered from one configuration to another configuration.
- 28. The optical inspection tool of claim 25 wherein the group of optical elements includes a first group of optical elements and a second group of optical elements wherein the second group of optical elements includes two modes of operation, a first mode for inspection of the object through a thin pellicle and in the absence of a pellicle, and a second mode for inspection of the object through a thick pellicle, such that
when the second group of optical elements operates in the first mode the aspheric corrector plate is inserted into the pupil plane enabling the inspection of the object through a thin membrane pellicle and in the absence of a pellicle; and when the second group of optical elements operates in the second mode the aspheric corrector plate is removed from the pupil plane enabling the inspection of the inspection surface through a thick pellicle.
- 29. An objective lens system including in combination, a first group of optical elements suitable for achieving a high numerical aperture and achieving beam contraction and a second group of optical elements for compensating for the optical effects caused by one of: the presence of a thick pellicle, the presence of a thin pellicle, and the absence of a pellicle, said combination comprising a means for, in a first mode, enabling the inspection of an object through the thin membrane pellicle and enabling the inspection of the object in the absence of a pellicle and, in a second mode, enabling the inspection of the object through the thick pellicle.
- 30. The lens system of claim 29 wherein the second group includes an interposable corrector plate that, when optically engaged with second group of optical elements in the first mode, enables the inspection of the object through a thin membrane pellicle and enabling the inspection of the object in the absence of a pellicle and wherein when the interposable corrector plate is not optically engaged with second group of optical elements, the system operates in the second mode enabling the inspection of the object through a thick pellicle.
- 31. The lens system of claim 29 wherein the second group includes an interposable corrector plate that, when optically engaged with second group of optical elements in the second mode, enables the inspection of the object through a thick membrane pellicle and wherein when the interposable corrector plate is not optically engaged with second group of optical elements, the system operates in the first mode enabling the inspection of the object through a thin pellicle and enabling the inspection of the object in the absence of a pellicle.
- 32. The lens system of claim 29 wherein the second group includes at least one movable element which can be translated along a longitudinal axis of the lens system such that when the at least one movable element is positioned at a first location the second group of optical elements operates in the first mode enabling the inspection of the object through a thin membrane pellicle and enabling the inspection of the object in the absence of a pellicle; and
wherein when the at least one movable element is positioned at a second location the second group of optical elements operates in the second mode enabling the inspection of the object through a thick pellicle.
- 33. The lens system of claim 32 wherein the second group includes an interposable corrector plate that, when optically engaged with second group of optical elements in the first mode, further enables the inspection of the object through a thin membrane pellicle and in the absence of a pellicle and wherein when the interposable corrector plate is not optically engaged with second group of optical elements when the system is operating in the second mode thereby enabling the inspection of the object through a thick pellicle.
- 34. The lens system of claim 32 wherein the second group includes an interposable corrector plate that, when optically engaged with second group of optical elements in the second mode further enables the inspection of the object through a thick pellicle and wherein when the interposable corrector plate is not optically engaged with second group of optical elements when the system is operating in the first mode thereby enabling the inspection of the object through a thin membrane pellicle and in the absence of a pellicle.
RELATED APPLICATION
[0001] This application claims priority, under 35 U.S.C. 119(e), to the U.S. provisional application entitled “Optical Compensation in High Numerical Aperture Reticle Inspection Systems for Inspecting Surfaces with Thick Pellicles”, filed Aug. 30, 2002, by inventors Ronald L. Roncone and Damon Kvamme, U.S. Provisional Application No. 60/407,593, which is incorporated by reference.
Provisional Applications (1)
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Number |
Date |
Country |
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60407593 |
Aug 2002 |
US |