The invention relates to an optical element, a mount component, a mount for an optical element, a projection objective and a method for producing microstructures.
A system for damping vibrations that act on an optical element in an imaging apparatus is described in U.S. Pat. No. 6,700,715 B1. In this case, vibrations occurring are detected by sensors integrated in the optical element, and frequencies counteracting the natural frequencies introduced by the vibrations or deformations are introduced in the form of an adaptronic control loop by activating piezoelectric elements as actuators. The relatively high complexity of the system is disadvantageous here.
EP 1 275 995 A2 describes an optical system having a number of optical elements with a device for detecting the position of the optical element, which are fitted on a measuring structure that is mounted on a base plate via a spring and a damper.
DE 100 41 993 C1 discloses a damper having a damper mass, an elastomeric spring, a base and a fastening bolt that is intended to be used for absorbing vibrations, in particular in the case of motor vehicles.
DE 84 17 760 U1 describes a vibration damper that can be built onto a unit of a motor vehicle and exists as a spring system with one or more bundles of wires, fibers or strips that are intended to ensure temperature-dependent damping of vibrations.
Such vibration dampers are certainly suitable for the very large vibration amplitudes such as occur in motor vehicles. However, by virtue of their size alone, these vibration dampers cannot be used with optical elements. Moreover, most known vibration dampers have a preferred direction in which they damp particularly well the vibrations occurring, and are, moreover, tuned to specific frequencies.
Since, however, in the case of optical elements or the mounts in which the optical elements are mounted, vibrations of very different frequencies and directions of vibration can occur, such vibration dampers cannot be used for optical elements. Particularly in the case of mounts for optical elements that are fitted with manipulators such as are described for example, in U.S. Pat. No. 6,191,898 B1, the optical element vibrates not only at its natural frequency, but there also occurs vibrations of the manipulator or of the optical element in common with one or more mount components, it being possible for very low natural frequencies that are difficult to control to occur in conjunction with relatively high amplitudes.
It is therefore an object of the present invention to provide an optical element and a mount for an optical element that experience a very good damping of vibration in the case of different vibration frequencies and of different alignments of these vibrations.
This object is achieved according to the invention by means of an optical element having at least one additional element fitted thereon which dissipates the vibrational energy of the optical element by friction.
The object is further achieved by a mount component for an optical element having at least one additional element fitted thereon which dissipates the vibrational energy of the mount component by friction.
The element provided according to the invention which dissipates the vibrational energy of the mount component by friction and can also be denoted as a vibration damper or as a vibration damping device damps the vibrations of the optical element by dissipating the vibrational energy, vibrations being damped in all six degrees of freedom. Here, the element according to the invention transforms the vibrational energy by friction into heat. Within the scope of the present patent application, the term “friction” comprises all effects that are capable of dissipating energy, that is to say, in particular, also by Coulomb friction, internal friction and/or by effects caused by the viscosity or viscoelasticity of the participating materials.
Since the element which dissipates the vibrational energy of the optical element or of the mount component by friction does not itself form a vibrational system, it is effective for a very wide frequency spectrum, it being possible for this effectiveness of the vibrational damping to be improved by increasing the mass of the element which dissipates the vibrational energy of the mount component by friction. By contrast, it is possible to reduce the mass of the element which dissipates the vibrational energy of the mount component by friction when the aim is to damp vibrations of high frequency.
A particular advantage of the element according to the invention consists in the fact that it requires only a very small additional installation space, or no installation space at all in specific embodiments, and can therefore be used without a problem for the most varied applications. In particular, it is also possible for the element which dissipates the vibrational energy of the optical element or of the mount component by friction to be very easily adapted to the respective geometrical conditions of the optical element or of the mount. Moreover, the element according to the invention which dissipates the vibrational energy of the optical element or of the mount component by friction results in a passive vibration damping that therefore requires only a very slight outlay on design.
The element which dissipates the vibrational energy of the optical element or of the mount component by friction is fitted directly on the optical element or on the mount component and not on a holding structure or the like, and so the vibrations are influenced directly. In particular, the element is not arranged between two components vibrating relative to one another, and therefore does not produce direct coupling.
The element according to the invention which dissipates vibrations of the optical element or of the mount component can advantageously be used both with manipulable and with non-manipulable optical elements, it being fitted either on the optical element itself or on a mount component of a mount holding the optical element. There is thereby no change at all in the position of the optical element or of the mount component because of the nature of the vibration damping.
In an advantageous refinement of the invention, it can be provided that the element which dissipates the vibrational energy of the optical element or of the mount component by friction has an additional mass. Such an additional mass substantially increases the possible damping of the vibrations.
When the additional mass is connected to the optical element or to the mount component by means of an adhesive, this results in a very good damping of vibrations. In particular, a soft elastic adhesive such as, for example, a polyurethane elastomer adhesive, can be very well suited to fitting the additional mass on the optical element or the mount. Energy is dissipated inside the adhesive upon the occurrence of vibrations by the internal friction inside the adhesive as well as by viscous effects and effects of entropy elasticity.
Very good results are achieved, furthermore, with reference to the damping of vibrations when the additional mass is arranged on a fibrous medium or is surrounded by a fibrous medium. The fibrous medium can be, for example, a fleece, a felt or a loose tangle of fibers, or else a fiber-modified elastomer, for example.
Moreover, it can be provided that the additional mass is designed as a ring connected to the optical element or to the mount component. For reasons of space, when use takes place in a mount it is obvious to arrange the ring in an annular cutout in the mount component.
When it is provided in an advantageous development of the invention that the element which dissipates the vibrational energy of the mount component by friction is fitted on one or more of those points of the optical element or of the mount component at which the amplitude of the vibration is highest, this results in a particularly good damping of the vibrations of the optical element or of the mount component.
In order to avoid damage to the optical element and to achieve fitting the element which dissipates the vibrational energy of the optical element or of the mount component by friction in as simple a way as possible, it can be provided that the element which dissipates the vibrational energy of the optical element or of the mount component by friction is arranged on the outside of the optical element or of the mount component.
When the element which dissipates the vibrational energy of the optical element or of the mount component by friction has no mechanical contact with an element other than the optical element, or is connected to the mount component to be damped and has no contact with another element, influencing of the damping of vibrations is effectively prevented.
A particularly good damping of vibrations was observed in the case of an embodiment in which the element which dissipates the vibrational energy of the mount component by friction has a container filled with a pourable medium.
The pourable medium can be, for example, sand, a granular material or a powder.
Good results with regard to the damping of vibrations were also achieved with an embodiment in which the element which dissipates the vibrational energy of the optical element by friction has a wire cable having a number of individual wires and on the ends of which respective masses are arranged.
Moreover, in one refinement of the invention it can be provided that the element which dissipates the vibrational energy of the optical element by friction is designed as a tube filled with a pourable medium.
It is to be preferred thereby when the tube consists of a flexible material.
In a further, very advantageous development of the invention, it can be provided that the element which dissipates the vibrational energy of the optical element or of the mount component by friction is tuned to the natural frequency of the optical element or of the mount component. A substantially improved damping of the vibrations results from such a tuning of the element.
When, in a further refinement of the invention, the element which dissipates the vibrational energy of the mount component by friction is arranged in a cutout in the mount component, the result is a very slight space requirement therefor.
Claim 35 results in a mount for holding an optical element having at least one mount component as claimed in one of claims 19 to 34.
In accordance with claim 36, an alternative solution can consist in a mount having at least two mount components, one of the two mount components having a resilient element that is connected at a contact point to the other mount component and exerts a contact pressure on the latter, an element which dissipates the vibrational energy of the mount by friction being formed by the contact point and the two mount components.
A lithography objective having at least one optical element according to the invention is specified in claim 37.
A lithography objective having at least one mount according to the invention is specified in claim 38.
Claim 39 relates to a projection exposure machine having an illumination system and having a lithography objective as claimed in claim 37 or 38.
Claim 40 yields a method for producing semiconductor components by using such a projection exposure machine.
A number of exemplary embodiments of the invention are illustrated below in principle with the aid of the drawing, in which:
U.S. Pat. No. 6,191,898 B1, and can also be denoted as a manipulator. The inner ring 3 is, moreover, connected to the outer ring 5 via a spring element 6 whose function is likewise described in detail in U.S. Pat. No. 6,191,898 B1, for which reason it is not intended to go into more detail there on the ring. The disclosure content of
U.S. Pat. No. 6,191,898 B1 is incorporated in full hereby as the subject matter of the present application. Instead of being designed as a lens, the optical element 1 could also be designed as a mirror or as a prism.
In order to damp vibrations occurring at the optical element 1 and/or the mount 2, provision is made of an element which dissipates the vibrational energy of the optical element by friction and which can also be denoted as a vibration-damping device or vibration damper and is assigned in the present case to the inner ring 3. The element 7 described below in detail and which dissipates the vibrational energy of the optical element 1 by friction has an additional mass 8 that can also be denoted as an inertial mass or as a seismic mass.
The element 7 which dissipates the vibrational energy of the optical element 1 by friction should be tuned as accurately as possible to a natural frequency f0 or to a natural frequency of the spectrum of natural frequencies of the optical element 1 or of the mount component 3 or 5, because the best damping of vibrations can be achieved in this way. Calculation methods known per se can be used to design and dimension the element 7. A large roll in the design of the element 7 which dissipates the vibrational energy of the optical element 1 is played in this case by the mass of said dissipating element, which is determined to a not inconsiderable extent by the additional mass 8. It holds, here that the element 7 must be the more accurately tuned the less the mass of the same. Given a very high mass of the element 7, which reacts less sensitively to the exact adaptation to the desired natural frequency f0 of the optical element 1, it is therefore possible to perform a relatively coarse tuning, or a relatively large range of natural frequencies or a relatively large range of the spectrum of natural frequencies are covered. Thus, it should always be ensured that the mass, determined by the additional mass 8, if appropriate, of the element 7 which dissipates the vibrational energy of the optical element 1 by friction is sufficiently large, for example 1/10- 1/100 of the mass of the optical element 1, or of the mount 2 or of the mount component 3 or 5, to be damped.
However, it is not always possible to fit a large mass on the optical element 1, and for this reason it is necessary in the case of relatively low masses to perform a more accurate tuning of the element 7 which dissipates the vibrational energy of the optical element 1. A low mass of the element 7 has the advantage of a slight additional volume and a negligible additional load in the event of shock etc. The natural frequency f0 of the element 7 is calculated as follows:
k being the stiffness and m the mass of the element 7.
In the embodiment in accordance with
The damping effect of the element 7 which dissipates the vibrational energy of the optical element by friction can be influenced and optimized by varying the density and/or the grain size or, given different types of the pourable medium 9, by the differences in the densities and/or the grain sizes. The mass 8 is preferably fitted at those points of the mount 2 at which the amplitude of the vibration is highest, that is to say at an antinode, and this leads to optimum damping of vibrations. Instead of the pourable medium 9, it is also possible, if appropriate, to use very viscous liquids, pastes, fats, waxes, elastomers and, in particular, fibers or fibrous media, or mixtures of these components. When use is made of a fibrous medium, the additional mass 8 can be arranged thereon or be surrounded thereby. The pourable medium 9 or the other materials named above can be used to tune the element 7 which dissipates the vibrations of the optical element 1 to a multiplicity of natural frequencies of the optical element 1. Consequently, the above-named problems with regard to tuning the element 7 to the natural frequency of the optical element 1 are circumvented or at least eased. This results from the many different natural frequencies of the individual elements of the pourable medium 9.
In the case of the embodiment of the element 7 which dissipates the vibrational energy of the optical element 1 by friction in accordance with
In the case of the embodiment of the element 7 which dissipates the vibrational energy of the optical element 1 by friction in accordance with
The element 7 in accordance with
A further embodiment of the element 7 is illustrated in
A further embodiment of the element 7 which dissipates the vibrational energy of the optical element 1 or of the mount components 3 or 5 of the mount 2 by friction is illustrated in section in
In the case of the embodiment of the element 7 in accordance with
With reference to the damping of vibrations, it has proven to be very well suited to use an adhesive 31, in particular a soft elastic adhesive such as, for example, a polyurethane elastomer adhesive, for fitting the ring 28, which forms the additional mass 8, on the optical element 1. The elastomeric properties of the adhesive 31 contribute substantially to the damping properties thereof. The same also holds for fitting the additional mass 8 on the mount component 2, as described above repeatedly, to which end it is thus likewise possible to use the adhesive 31. Upon the occurrence of vibrations, a dissipation of energy comes about inside the adhesive 31, and this can be explained by the internal friction inside the adhesive 31 as well as by viscous effects and effects of entropy elasticity. In this case, the thickness of the adhesive 31 substantially determines the dimensions of the spring constant.
Here, the adhesive 31 can either be provided unfilled, that is to say as a pure adhesive 31, or in a fashion filled with powder, fibers and/or another suitable material as filler, in order to increase the damping effect. Moreover, it is conceivable to introduce the adhesive 31 both over the entire area and in a punctiform fashion.
The adhesive 31 is also to be taken into account with reference to the above-described adaptation of the element 7 which dissipates the vibrational energy of the optical element 1 by friction, since both the material used and, in particular, the thickness of the adhesive 31, influence the natural frequency of the element 7, and thus the adaptation thereof to the natural frequency of the optical element 1. Particularly when the tolerances with regard to the thickness and to the material properties of the adhesive 31 which determine the stiffness of said optical element are relatively large, the mass of the element 7 should be as large as possible, especially as compared with the mass of the adhesive 31, in order to prevent excessively sharp deviations from the natural frequency of the optical element 1. The type of loading of the adhesive 31 also plays a role in this context, since a different adhesive 31 must be used in the case of a tensile load than in that of a sheer or compressive load.
The stiffness k of the adhesive 31 can be calculated using the following formula:
where k=stiffness, G=sheer modulus, A=total adhesively bonded area, t=thickness of the adhesive 31, and α=sheer correction factor (specifies the ratio of total cross-sectional area to the cross-sectional area active for sheer). It holds for rectangular cross sections that:
with υ being the transverse contraction coefficient of the adhesive 31.
By contrast with the design illustrated in
As explained briefly above, the adhesive 31 is located in
A lithography objective 20 is illustrated extremely schematically in
In principle, the same curves are illustrated in
Number | Date | Country | |
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60699311 | Jul 2005 | US |
Number | Date | Country | |
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Parent | 11994482 | May 2008 | US |
Child | 13431378 | US |