1. Field of the Invention
The invention relates to an optical system of a microlithographic projection exposure apparatus. In particular, the invention relates to an optical system of a microlithographic projection exposure apparatus which enables an increased flexibility when providing a desired polarization distribution.
2. Prior Art
Microlithography is used for producing microstructured components, such as, for example, integrated circuits or LCDs. The microlithography process is carried out in a so-called projection exposure apparatus comprising an illumination device and a projection lens. In this case, the image of a mask (=reticle) illuminated via the illumination device is projected, via the projection lens, onto a substrate (e.g. a silicon wafer) coated with a light-sensitive layer (photoresist) and arranged in the image plane of the projection lens, in order to transfer the mask structure to the light-sensitive coating of the substrate.
During the operation of a microlithographic projection exposure apparatus there is a need to set defined illumination settings, i.e. intensity distributions in a pupil plane of the illumination device, in a targeted manner. For this purpose, besides the use of diffractive optical elements (so-called DOEs), the use of mirror arrangements is also known, e.g. from WO 2005/026843 A2. Such mirror arrangements comprise a multiplicity of micromirrors that can be set independently of one another.
Furthermore, various approaches are known for setting, in the illumination device, for the purpose of optimizing the imaging contrast, specific polarization distributions in the pupil plane and/or in the reticle in a targeted manner. In particular, it is known, both in the illumination device and in the projection lens, to set a tangential polarization distribution for high-contrast imaging. “Tangential polarization” (or “TE polarization”) is understood to mean a polarization distribution in which the planes of vibration of the electric field strength vectors of the individual linearly polarized light rays are oriented approximately perpendicularly to the radius directed toward the optical system axis. By contrast, “radial polarization” or (“TM polarization”) is understood to mean a polarization distribution in which the planes of vibration of the electric field strength vectors of the individual linearly polarized light rays are oriented approximately radially with respect to the optical system axis.
With regard to the prior art, reference is made for example to WO 2005/069081 A2, DE 10 2010 029 905 A1 and DE 10 2010 029 339 A1.
It is an object of the present invention to provide an optical system of a microlithographic projection exposure apparatus which makes it possible to provide a desired polarization distribution with comparatively little outlay.
This object is achieved via an optical system of a microlithographic projection exposure apparatus. The apparatus includes at least one mirror arrangement having a plurality of mirror elements which are adjustable independently of one another for the purpose of changing an angular distribution of the light reflected by the mirror arrangement. The apparatus also includes a polarization-influencing optical element, which generates, for impinging light having a constantly linear or a circular input polarization distribution, an output polarization distribution having a direction of polarization that varies continuously over the light beam cross section.
An optical system of a microlithographic projection exposure apparatus comprises:
The invention is firstly based on the concept, in particular, of combining a mirror arrangement having mutually independently adjustable mirror elements with a continuously varying direction of polarization generated by a polarization-influencing optical element, with the consequence that for the individual “light channels” directed by the mirror elements of the mirror arrangement into a downstream plane (in particular a pupil plane of the optical system), in accordance with the respective polarization-influencing effect of the polarization-influencing optical element for the relevant light channel, a corresponding polarization state is set. In this case, the polarization-influencing optical element itself can be embodied comparatively simply from the standpoint of production engineering, wherein, in particular, thickness profiles that are complicated to produce can be avoided. Furthermore, interspaces present in segmented polarization-influencing optical elements and problems that result therefrom, such as e.g. loss of light, can be avoided.
In accordance with one embodiment, the polarization-influencing optical element has a plane-parallel geometry, which has the advantage of particularly simple and thus comparatively cost-effective producibility.
In accordance with one embodiment, the polarization-influencing optical element has linear birefringence having a direction of the fast axis of birefringence that varies over the optically effective surface.
In accordance with one embodiment, the optical system has an optical system axis, wherein the direction of the fast axis of birefringence of the polarization-influencing optical element varies in an azimuthal direction with respect to the optical system axis.
In accordance with one embodiment, the polarization-influencing optical element has a retardation that is constant in terms of absolute value over the optically effective surface.
The retardation can be, in particular, lambda/2 or lambda/4, where lambda denotes the operating wavelength of the optical system.
In accordance with one embodiment, the polarization-influencing optical element has a wedge-section-shaped geometry. This configuration, too, similarly to the configuration having plane-parallel geometry, has the advantage of particularly simple and thus comparatively cost-effective producibility.
In accordance with one embodiment, the polarization-influencing optical element is produced from optically active material.
In accordance with one embodiment, the optical system furthermore has a compensator element having a geometry complementary to the polarization-influencing optical element in order to compensate for a ray deflection brought about by the polarization-influencing optical element.
In accordance with one embodiment, the optical system furthermore has a polarization-influencing optical arrangement composed of a plurality of optical components which are adjustable relative to one another with a degree of overlap that is variable in the light propagation direction, wherein different output polarization distributions can be generated by this adjustment in conjunction with the mirror arrangement and the polarization-influencing optical element.
The use of such an additional polarization-influencing optical arrangement has—as explained in even greater detail below—firstly the consequence that in conjunction with the polarization-influencing optical element, for a range of different directions of polarization that is ultimately desired in a pupil plane, it is no longer necessary for the polarization-influencing optical element itself (for instance on account of a specific wedge angle) to completely provide the respective angular range, since it suffices if the required range of polarization rotation angles is covered in combination with the additional polarization rotation brought about by the polarization-influencing optical arrangement. A further advantage is that—as will likewise be explained in even greater detail—it is also possible to set polarized illumination settings with illuminated regions spatially separated from one another in the pupil plane (e.g. dipole or quadrupole illumination settings) with desired (e.g. quasi-tangential) polarization distribution substantially without loss of light.
In accordance with one embodiment, different polarization rotation angles of the preferred direction of polarization of light passing through can be set by this adjustment.
The polarization rotation angles can correspond in particular to an integral multiple of 22.5°, in particular an integral multiple of 45°.
In accordance with one embodiment, a polarization rotation angle produced by the polarization-influencing optical element over the light beam cross section is a maximum of 45°.
In accordance with one embodiment, the output polarization distribution in at least one configuration of the mirror arrangement and of the polarization-influencing optical element is an at least approximately tangential polarization distribution or an at least approximately radial polarization distribution.
In accordance with one embodiment, an illumination setting generated in a pupil plane of the optical system is an annular illumination setting, a dipole illumination setting or a quadrupole illumination setting.
The invention furthermore relates to a microlithographic projection exposure apparatus, and to a method for microlithographically producing microstructured components.
Further configurations of the invention can be gathered from the description and the dependent claims.
The invention is explained in greater detail below on the basis of exemplary embodiments illustrated in the accompanying figures.
In the figures:
Hereinafter, a basic construction of a microlithographic projection exposure apparatus comprising an optical system according to the invention will firstly be explained with reference to
According to the invention, part of the illumination device 10 is, in particular, a mirror arrangement 200, as will be explained in greater detail below with reference to
A polarization-influencing optical arrangement 110, which will be explained in even greater detail below with reference to
The illumination device 10 has an optical unit 11, which comprises a deflection mirror 12 inter alia in the example illustrated. Downstream of the optical unit 11 in the light propagation direction there are situated in the beam path a light mixing device (not illustrated), which can have, for example, in a manner known per se, an arrangement of micro-optical elements suitable for achieving light mixing, and a lens element group 14, downstream of which is situated a field plane with a reticle masking system (REMA), which is imaged, by a REMA lens 15 disposed downstream in the light propagation direction, onto the structure-bearing mask (reticle) 30 arranged in a further field plane and thereby delimits the illuminated region on the reticle. The structure-bearing mask 30 is imaged by the projection lens 20 onto a substrate 40, or a wafer, provided with a light-sensitive layer. The projection lens 20 can be designed, in particular, for immersion operation. Furthermore, it can have a numerical aperture NA of greater than 0.85, in particular greater than 1.1.
Firstly, a first embodiment of a polarization-influencing optical element 110 according to the invention and the interaction thereof with the mirror arrangement 200 are elucidated below with reference to
The polarization-influencing optical element 110 in accordance with
In the specific exemplary embodiment, the polarization-influencing optical element 110 is a plane-parallel plate composed of quartz glass (SiO2), wherein the linear birefringence distribution was generated via stress birefringence by external mechanical pressure being applied to the plate. Furthermore, as illustrated schematically in
In a further exemplary embodiment, illustrated in
In accordance with
Referring to
The light emerging from the polarization-influencing optical element 110 then impinges on the mirror arrangement 200 and is reflected at different angles depending on the tilting position of the respective mirror elements and is directed via a downstream Fourier optical unit 300 into the pupil plane of the illumination device, the tangential polarization distribution generated there being designated by P1 and indicated schematically in
In a further exemplary embodiment (not illustrated), the polarization-influencing optical element 110 can also be arranged downstream of the mirror arrangement 200 in the light propagation direction.
The invention is not restricted to the constantly linear input polarization of the light impinging on the polarization-influencing optical element 110, as chosen in the exemplary embodiment in
As far as the period of the variation of the fast axis of birefringence over the optically effective surface of the polarization-influencing optical element is concerned, this period can correspond to the size of the mirror arrangement 200 in accordance with
A further embodiment of a polarization-influencing optical element 510 and the interaction thereof with the mirror arrangement 200 are described below with reference to
In accordance with
As indicated once again with the aid of double-headed arrows in
As a result, in accordance with the exemplary embodiment in
A further embodiment of the invention is elucidated below with reference to
The construction in accordance with
In the specific exemplary embodiment, the relevant components 751, 752 and 753 are likewise produced from optically active material (in particular crystalline quartz having a direction of the optical crystal axis that runs parallel to the optical system axis OA), wherein each of the components 751-753 has a plane-parallel geometry having a thickness such that the direction of polarization for linearly polarized impinging light is rotated by an angle of 45° upon passing through a respective one of the components. Consequently, depending on the degree of overlap of the components 751-753, for a light beam respectively passing through, a polarization rotation angle of 90° arises upon passing through two components, and a polarization rotation angle of around 135° upon passing through three components.
As is then indicated in
The additional polarization rotation that can be set flexibly via the polarization-influencing optical arrangement 750 firstly has the consequence that in conjunction with the polarization-influencing optical element 710 (the wedge direction of which is indicated by an arrow designated by “WD” in
In the specific exemplary embodiment this means that a maximum polarization rotation—arising over the extent of the polarization-influencing optical element 710—of 45° is sufficient to cover, in combination with the above-described additional polarization rotation on account of the polarization-influencing optical arrangement by 45°, 90° or 135°, a continuous range of polarization rotation angles of from 0° to 180° in the pupil plane. This is indicated in the schematic illustration in
The embodiment described above with reference to
In the embodiment described above with reference to
However, the concept described above with reference to
Furthermore, the configuration of the polarization-influencing optical element 710—in combination with the configuration of the components 751 to 753 of the polarization-influencing optical arrangement from optically active material—in a departure from the exemplary embodiment described above, can also be implemented analogously to
In the embodiment described above with reference to
In further configurations of the invention, in the optical system according to the invention, in each of the embodiments described above, it is also possible to use an additional rotator (e.g. a 90° rotator or a 45° rotator) for producing an additional (global) rotation of the direction of polarization of the light generated by the light source, in order to obtain, if appropriate, further optimization of the performance of the optical system depending on the specific application situation.
Even though the invention has been described on the basis of specific embodiments, numerous variations and alternative embodiments are evident to the person skilled in the art, e.g. by combination and/or exchange of features of individual embodiments. Accordingly, it goes without saying for the person skilled in the art that such variations and alternative embodiments are concomitantly encompassed by the present invention, and the scope of the invention is restricted only within the meaning of the accompanying patent claims and the equivalents thereof.
Number | Date | Country | Kind |
---|---|---|---|
10 2013 201 133 | Jan 2013 | DE | national |
This application is a continuation of, and claims benefit under 35 USC 120 to, international application PCT/EP2014/050261, filed Jan. 9, 2014, which claims priority under 35 USC 119 of German Patent Application DE 10 2013 201 133.4 and U.S. 61/756,084, both filed on Jan. 24, 2013. The content of these applications are hereby incorporated by reference.
Number | Name | Date | Kind |
---|---|---|---|
20050195480 | Brown | Sep 2005 | A1 |
20070195305 | Mulder et al. | Aug 2007 | A1 |
20080192225 | Mann | Aug 2008 | A1 |
20090115989 | Tanaka | May 2009 | A1 |
20100165318 | Fiolka et al. | Jul 2010 | A1 |
20110228247 | Mulder | Sep 2011 | A1 |
20130050673 | Saenger et al. | Feb 2013 | A1 |
20130077077 | Saenger et al. | Mar 2013 | A1 |
20140233008 | Tanitsu et al. | Aug 2014 | A1 |
20150029480 | Schlesener et al. | Jan 2015 | A1 |
Number | Date | Country |
---|---|---|
10 2010 029 339 | Dec 2011 | DE |
10 2010 029 905 | Dec 2011 | DE |
102012205045 | Oct 2013 | DE |
WO 2005026843 | Mar 2005 | WO |
WO 2005069081 | Jul 2005 | WO |
WO 2011147658 | Dec 2011 | WO |
WO 2011154227 | Dec 2011 | WO |
WO 2012169089 | Dec 2012 | WO |
WO 201314359 | Oct 2013 | WO |
WO 2013143594 | Oct 2015 | WO |
Entry |
---|
The International Search Report and Written Opinion for corresponding PCT Appl No. PCT/EP2014/050261, dated May 20, 2014. |
International Preliminary Report on Patentability for corresponding International Application No. PCT/EP2014/050261, 7 pages, mailed Aug. 6, 2015. |
German Office Action with English translation thereof for corresponding German Application No. 10 2013 201 133.4, 7 pages, dated Jul. 8, 2013. |
Korean Notice of Reason for Rejection, with translation thereof, for corresponding KR Appl No. 10-2015-7017893, dated May 20, 2016. |
Japanese Office Action, with transition thereof, for corresponding JP Appln No. 2015-554099, dated May 26, 2016. |
Number | Date | Country | |
---|---|---|---|
20150277235 A1 | Oct 2015 | US |
Number | Date | Country | |
---|---|---|---|
61756084 | Jan 2013 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/EP2014/050261 | Jan 2014 | US |
Child | 14737965 | US |