The present disclosure relates to a solid-state imaging element, other packages, and manufacturing methods thereof.
For example, as disclosed in PTL 1, a solid-state imaging element has an element substrate provided with an on-chip lens on a light incidence surface of a pixel on which photoelectric conversion is performed, and a transparent substrate is attached to the element substrate to seal the on-chip lens. Further, in the related art, there is known a chip size package which is provided with a rewiring layer on the rear surface of a device (on the rear surface side of an element substrate) in order to miniaturize a solid-state imaging element.
In the solid-state imaging element disclosed in PTL 1, a hollow portion is provided between the on-chip lens and the transparent substrate. Further, the hollow portion communicates with the outside of the element by means of a through-hole penetrating the transparent substrate in the thickness direction.
In addition, PTL 1 discloses a structure in which flare is reduced, and moisture is less likely to be trapped inside the hollow portion by including the hollow portion and the through-hole.
Further, PTL 1 describes that, when the solid-state imaging element is manufactured, a rewiring is formed on the rear surface side of the element substrate after the hollow portion is formed between the element substrate and the transparent substrate.
From the viewpoint of miniaturizing a solid-state imaging element, it is preferable to reduce the thickness of an element substrate and a glass substrate.
However, in a case where a hollow portion is formed between the element substrate and the glass substrate as disclosed in PTL 1, the glass substrate and the like are more likely to be bent as the glass substrate and the like become thinner.
For this reason, when rewiring formation processing is performed on the element substrate after the hollow portion is formed, there is a possibility that the glass substrate will come into contact with an on-chip lens. In addition, this contact is more likely to occur as the thickness of the hollow portion decreases.
The present disclosure has been made focusing on such points, and an object thereof is to suppress contact of the glass substrate with the on-chip lens while suppressing the occurrence of flares.
A package according to an embodiment of the present disclosure includes a flattening film covering an on-chip lens formed on a light incidence side of a substrate having an element formed thereon, a transparent substrate formed on the light incidence side of the flattening film, a hollow portion formed in a region overlapping the on-chip lens when seen in a plan view with respect to at least one of between the flattening film and the transparent substrate and inside the transparent substrate, and a through-hole making the hollow portion communicate with the outside.
Further, a package manufacturing method according to an embodiment of the present disclosure includes forming a flattening film covering an on-chip lens formed on a light incidence side of a substrate having an element formed thereon, laminating a transparent substrate on the light incidence side of the flattening film via a sacrificial layer and an adhesive layer disposed on an outer circumference of the sacrificial layer, forming a through-hole making the sacrificial layer communicate with the outside, and etching the sacrificial layer through the through-hole to form a hollow portion after the transparent substrate is laminated.
Next, an embodiment of the present disclosure will be described with reference to the accompanying drawings.
Here, the drawings are schematic and relationships between thicknesses and plan view dimensions of components, ratios of components, and the like differ from those in reality. In addition, the following embodiment exemplifies configurations for embodying the technical ideas of the present disclosure, and the technical ideas of the present disclosure are not meant to specify that shapes, structures, and the like of component parts are those described below. The technical ideas of the present disclosure can be variously modified within the technical scope described in the claims.
In addition, the same components are denoted by the same reference numerals and signs.
In the following description, a solid-state imaging element is taken as an example of a package.
[Configuration]
(First Mode)
A solid-state imaging element according to a first mode includes a substrate 2 having the element formed thereon and a transparent substrate 3, as illustrated in
<Substrate 2 on which Element is Formed>
In the substrate 2 having the element formed thereon, an effective pixel region ARA1 is set on one surface (an upper surface in
In the substrate 2 having the element formed thereon, a plurality of on-chip lenses 4 are disposed in a two-dimensional array corresponding to photoelectric conversion elements, not illustrated in the drawing, which are disposed in a two-dimensional array in the effective pixel region ARA1. Color filters 5 are disposed below the on-chip lenses 4.
Further, RDL/solder balls 6 and other wirings are formed on the rear surface side of the substrate 2 having the element formed thereon. The solder balls 6 and through electrodes 7 are illustrated in
A flattening film 9 is formed on the upper surface of the substrate 2 having the element formed thereon. The flattening film 9 is a layer that covers the on-chip lenses 4 formed on the substrate 2 having the element formed thereon and flattens the upper surface of the substrate 2 having the element formed thereon.
The flattening film 9 is formed of a translucent resin material. For example, as the material of the flattening film 9, an ultraviolet curable resin, a heat curable resin, or a combination of these curing reaction mechanism combined type sealing resin is used. Examples of such resins include acrylic-based, styrene-based, and silicone-based resins. In such resins, fluorine may be appropriately contained, or hollow silica or the like may be dispersed and mixed.
The transparent substrate 3 is a sealing material that seals the upper surface of the substrate 2 having the element formed thereon.
The transparent substrate 3 of the present mode is constituted by, for example, a glass substrate. The transparent substrate 3 may be formed of a light transmissive material.
Through-holes 11 are formed in the transparent substrate 3. As illustrated in
Here, in the present specification, the term “plan view” refers to a view in a direction along the thickness direction of the transparent substrate 3 (upward or downward in
The through-hole 11 in the present mode extends in the thickness direction of the transparent substrate 3, for example, as illustrated in
As illustrated in
The through-hole 11 is an opening for making the hollow portion 12 communicate with the outside.
The hollow portion 12 of the present mode is constituted by an air layer (cavity), as illustrated in
The hollow portion 12 is formed in a region overlapping the entire on-chip lens 4 when seen in a plan view. In the present mode, the hollow portion 12 is formed to include the effective pixel region ARA1 and to overlap a portion of the outer circumferential region ARA2 when seen in a plan view. A portion of the outer circumferential region ARA2 includes formation regions of the through-holes 11 when seen in a plan view.
The solid-state imaging element 1 of the first mode may include sealing members 13 that close the through-holes 11 as illustrated in
The same applies to other modes.
As the material of the sealing member 13, for example, an ultraviolet curable resin, a heat curable resin, or a combination of these curing reaction mechanism combined type sealing resin is used. Examples of such resins include epoxy-based, acrylic-based, and silicone-based resins, and modified resins of these resins.
It is preferable that a black pigment be added to the resin material constituting the sealing member 13. Examples of black pigment include carbon black, titanium black, iron oxides, composite oxides of copper and chromium, composite oxides of copper, chromium and zinc, and the like.
However, the pigment added to the sealing member 13 is not limited to a black pigment, and other pigments that can block light may be used.
(Second Mode)
A solid-state imaging element 1 according to a second mode will be described with reference to the accompanying drawings.
As illustrated in
The spacer 14 is formed on a lower surface of a transparent substrate 3 at a position capable of facing an outer circumferential region ARA2 and protrudes toward a flattening film 9 from the lower surface of the transparent substrate 3. The spacer 14 of the present mode is formed at a position where the spacer 14 can be embedded in an adhesive layer 10.
The spacer 14 may be formed to surround the entire outer circumference of a hollow portion 12, or may be formed partially in the circumferential direction.
The spacers 14 of the present mode are provided only at the positions of sealing resin layers positioned on the outer sides of left and right through-holes 11 when seen in a plan view. Further, in the present mode, as illustrated in
For example, the spacer 14 is formed of the same material as the transparent substrate 3 integrally with the transparent substrate 3. The spacer 14 may be formed of a material different from that of the transparent substrate 3. For example, the spacer 14 may be configured to contain the same material as that of a sacrificial layer for forming the hollow portion 12. The spacer 14 is a member that secures a distance between the transparent substrate 3 and the flattening film 9 (an upper surface of the substrate 2 having the element formed thereon).
The sealing resin of the adhesive layer 10 may or may not be disposed on a lower end surface of the spacer 14.
The solid-state imaging element 1 of the second mode may include a sealing member 13 that closes a through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Third Mode)
A solid-state imaging element 1 according to a third mode will be described with reference to the accompanying drawings.
As illustrated in
As illustrated in
Note that a hollow portion 12 and an adhesive layer 10 are formed on the adhesive layer 15.
The solid-state imaging element 1 of the third mode may have a sealing member 13 that closes the through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Fourth mode)
A solid-state imaging element 1 according to a fourth mode will be described with reference to the accompanying drawings.
As illustrated in
The spacer 14 is formed on a lower surface of a transparent substrate 3 at a position capable of facing an outer circumferential region ARA2 and protrudes toward the adhesive layer 10 from the lower surface of the transparent substrate 3. The spacer 14 of the present mode is formed at a position where the spacer 14 can be embedded in the adhesive layer 10.
The spacer 14 may be formed to surround the entire outer circumference of a hollow portion 12, but may be formed partially along the circumferential direction.
The spacer 14 of the present mode are provided only at the positions of the adhesive layers 10 positioned outside left and right through-holes 11 when seen in a plan view. Further, in the present mode, as illustrated in
For example, the spacer 14 is formed of the same material as the transparent substrate 3 integrally with the transparent substrate 3. The spacer 14 may be formed of a material different from that of the transparent substrate 3. For example, the spacer 14 may be configured to contain the same material as that of a sacrificial layer for forming the hollow portion 12. The spacer 14 is a member that secures a distance between the transparent substrate 3 and the flattening film 9 (an upper surface of the substrate 2 having the element formed thereon).
The sealing resin of the adhesive layer 10 may or may not be disposed on a lower end surface of the spacer 14.
The solid-state imaging element 1 of the fourth mode may include a sealing member 13 that closes a through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Fifth Mode)
A solid-state imaging element 1 according to a fifth mode will be described with reference to the accompanying drawings.
The present mode differs from the third mode in that a hollow portion 12 is formed in a transparent substrate 3 as illustrated in
The solid-state imaging element of the fifth mode includes a substrate 2 having the element formed thereon and a transparent substrate 3, as illustrated in
A plurality of on-chip lenses 4 are disposed in a two-dimensional array on the upper surface of the substrate 2 having the element formed thereon. Further, RDL/solder balls 6 and other wirings are formed on the rear surface side of the substrate 2 having the element formed thereon. The solder balls 6 and the through electrodes 7 are illustrated in
A flattening film 9 is formed on the upper surface of the substrate 2 having the element formed thereon. The flattening film 9 is a layer that covers the on-chip lenses 4 formed on the substrate 2 having the element formed thereon and flattens the upper surface of the substrate 2 having the element formed thereon.
As illustrated in
Note that a hollow portion 12 and an adhesive layer 10 are formed on the adhesive layer 15.
The transparent substrate 3 of the present mode includes two glass substrates, and the two glass substrates are laminated on each other via the adhesive layer 10.
A through-hole 11 is formed in an upper glass substrate 3A. As illustrated in
In the present mode, the through-hole 11 is not formed in a lower glass substrate 3B.
The hollow portion 12 is sealed between the two glass substrates. The hollow portion 12 is constituted by a cavity sealed with the two glass substrates and the adhesive layer 10 on the outer circumference. That is, the hollow portion 12 of the present mode is constituted by a hollow on the inner circumferential side of the adhesive layer 10.
The hollow portion 12 is formed in a region overlapping an entire on-chip lens 4 when seen in a plan view. In the present mode, the hollow portion 12 is formed to include an effective pixel region ARA1 and to overlap a portion of the outer circumferential region ARA2 when seen in a plan view. A portion of the outer circumferential region ARA2 includes formation regions of the through-holes 11 when seen in a plan view. Thereby, the hollow portion 12 can communicate with the outside through the through-hole 11.
Here, in the above description, a case where the transparent substrate 3 is constituted by two glass substrates is exemplified. The transparent substrate 3 may have a configuration in which three or more glass substrates are laminated. In addition, the hollow portion 12 may be formed between any glass substrates.
Further, as in the first to fourth modes, the hollow portion 12 may also be separately formed between the transparent substrate 3 and the flattening film 9.
In addition, the lower surfaces of the plurality of lower glass substrates 3B of the transparent substrate 3 are laminated on the adhesive layer 15.
In this configuration, the adhesive layer 15 and the lower glass substrate 3B are interposed between the flattening film 9 and the hollow portion 12.
The solid-state imaging element 1 of the fifth mode may include a sealing member 13 that closes the through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Sixth Mode)
A solid-state imaging element 1 according to a sixth mode will be described with reference to the accompanying drawings.
As illustrated in
The spacer 14 is formed on the lower surface of an upper glass substrate 3A at a position capable of facing an outer circumferential region ARA2, and protrudes toward a lower glass substrate 3B from the lower surface of the upper glass substrate 3A. The spacer 14 of the present mode is formed at a position where the spacer 14 can be embedded in an adhesive layer 10.
The spacer 14 may be formed to surround the entire outer circumference of a hollow portion 12, but may be formed partially along the circumferential direction.
The spacer 14 of the present mode are provided only at the positions of the adhesive layers 10 positioned outside left and right through-holes 11 when seen in a plan view. Further, in the present mode, as illustrated in
For example, the spacer 14 is formed of the same material as a transparent substrate 3 integrally with the transparent substrate 3. The spacer 14 may be formed of a material different from that of the transparent substrate 3. For example, the spacer 14 may be configured to contain the same material as that of a sacrificial layer for forming the hollow portion 12. The spacer 14 is a member that secures a distance between the transparent substrate 3 and the flattening film 9 (an upper surface of the substrate 2 having the element formed thereon).
The sealing resin of the adhesive layer 10 may or may not be disposed on a lower end surface of the spacer 14.
The solid-state imaging element 1 of the sixth mode may include a sealing member 13 that closes a through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Seventh Mode)
A solid-state imaging element 1 according to a seventh mode will be described with reference to the accompanying drawings.
As illustrated in
That is, in the seventh mode, the adhesive layer 10 formed on the upper surface of the flattening film 9 is constituted by a portion (a portion denoted by reference numeral 16 in
In the seventh mode, a hollow portion 12 is constituted by a space surrounded by a transparent substrate 3, an adhesive layer 16 on the bottom side, and an adhesive layer 10 constituting a wall portion rising in the outer circumferential region ARA2.
As in the sixth mode, spacers 14 may be embedded in the adhesive layer 10 positioned in the outer circumferential region ARA2.
The solid-state imaging element 1 of the seventh mode may include a sealing member 13 that closes a through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Eighth Mode)
A solid-state imaging element 1 according to an eighth mode will be described with reference to the accompanying drawings.
As illustrated in
That is, in the eighth mode, the flattening film 9 is not provided on a substrate 2 having the element formed thereon. Further, in the eighth mode, a structure is adopted in which a transparent substrate 3 is laminated by being attached to the upper surface of the substrate 2 having the element formed thereon directly or via an adhesive layer 10.
A hollow portion 12 of the present mode is constituted by a cavity surrounded by the upper surface of the substrate 2 having the element formed thereon, the lower surface of the transparent substrate 3, and the adhesive layer 10 on the outer circumference.
The solid-state imaging element 1 of the eighth mode may include a sealing member 13 that closes a through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Ninth Mode)
A solid-state imaging element according to a ninth mode will be described with reference to the accompanying drawings.
The solid-state imaging element of the ninth mode includes a substrate 2 having the element formed thereon and a transparent substrate 3, as illustrated in
In the substrate 2 having the element formed thereon, a plurality of on-chip lenses 4 are disposed in a two-dimensional array corresponding to photoelectric conversion elements, not illustrated in the drawing, which are disposed in a two-dimensional array in an effective pixel region ARA1.
Further, RDL/solder balls 6 and other wirings are formed on the rear surface side of the substrate 2 having the element formed thereon.
A flattening film 9 is formed on the upper surface of the substrate 2 having the element formed thereon. The flattening film 9 is a layer that covers the on-chip lenses 4 formed on the substrate 2 having the element formed thereon and flattens the upper surface of the substrate 2 having the element formed thereon.
The transparent substrate 3 is a sealing material that seals the upper surface of the substrate 2 having the element formed thereon.
The transparent substrate 3 of the present mode is constituted by a glass substrate. The transparent substrate 3 may be formed of a light transmissive material.
A concave portion is formed on the lower surface of the transparent substrate 3.
A cavity surrounded by the concave portion and the flattening film 9 constitutes a hollow portion 12.
The hollow portion 12 is formed in a region overlapping an entire on-chip lens 4 when seen in a plan view. In the present mode, the hollow portion 12 is formed to include the effective pixel region ARA1 and to overlap a portion of an outer circumferential region ARA2 when seen in a plan view. A portion of the outer circumferential region ARA2 includes formation regions of the through-holes 11 when seen in a plan view.
The lower surface of the outer circumference of the transparent substrate 3 is bonded to the upper surface of the flattening film 9 via an adhesive which is not illustrated in the drawing.
Further, a through-hole 11 that makes the hollow portion 12 communicate with the outside is formed in the transparent substrate 3. The through-hole 11 is disposed at a position capable of facing the outer circumferential region ARA2 of the substrate 2 having the element formed thereon when seen in a plan view.
The through-hole 11 extends in the thickness direction of the transparent substrate 3, for example, as illustrated in
The outer circumferential region ARA2 (a position on the outer circumferential side of a concave portion 41) of the transparent substrate 3 is bonded onto the flattening film 9 via the adhesive layer 10 (not illustrated), and thus the transparent substrate 3 is laminated on the substrate 2 having the element formed thereon.
In addition, low-refraction films 20 and 50 are formed on at least upper and lower surfaces among surfaces (upper and lower surfaces and side surfaces) forming the hollow portion 12.
The low-refraction films 20 and 50 may be omitted.
The solid-state imaging element 1 of the ninth mode may include a sealing member 13 that closes the through-hole 11, as in the first mode. The configuration of the sealing member 13 is the same as that in the first mode.
(Tenth Mode)
A solid-state imaging element according to a tenth mode will be described with reference to the accompanying drawings.
A basic configuration of the solid-state imaging element of the tenth mode is the same as that of the ninth mode, as illustrated in
A concave portion is formed on the lower surface of a transparent substrate 3. A cavity surrounded by the concave portion and a flattening film 9 constitutes the hollow portion 12.
In the tenth mode, a columnar or wall-like support portion 24 protruding in the thickness direction of the transparent substrate 3 is formed integrally with the transparent substrate 3 in the concave portion. That is, the support portion 24 is formed of the same material as that of the transparent substrate 3.
In the present mode, as illustrated in
It is preferable that lower end surfaces of a plurality of support portions 24 be flush with a lower end surface of the outer circumferential portion of the transparent substrate 3.
In addition, the arrangement of the support portions 24 is not particularly limited, and for example, the arrangement as illustrated in
In addition, when the support portion 24 is one or more columnar or wall-like structures that connect the lower surface of the transparent substrate 3 and the flattening film 9 in the hollow portion 12, the shape, number, and arrangement of the support portions 24 are not particularly limited. In
Note that, in
The support portions 24 may be provided in other forms.
In addition, through-holes 11 are formed in the transparent substrate 3. As illustrated in
Even when the concave portion 41 is divided into a plurality of rooms by the support portion 24, the number and arrangement positions of the through-holes 11 are set such that the through-holes 11 communicate with any one of the rooms. In the example of
The other configurations are the same as those in the ninth mode.
(Eleventh Mode)
A solid-state imaging element according to an eleventh mode will be described with reference to the accompanying drawings.
As illustrated in
In the present mode, as illustrated in
A low-refraction film 20a is formed on the surface of the support portion 24 as illustrated in
The other configurations in the eleventh mode are the same as those in the tenth mode.
Note that the arrangement of the support portions 24 is not particularly limited, and, for example, the arrangement as illustrated in
(Twelfth Mode)
A solid-state imaging element according to a twelfth mode will be described with reference to the accompanying drawings.
As illustrated in
In the twelfth mode, as illustrated in
Examples of the formation position of the through-hole 11 are illustrated in
Here, in the example of
The other configurations in the twelfth mode are the same as those in the ninth mode.
(Thirteenth Mode)
A solid-state imaging element according to a thirteenth mode will be described with reference to the accompanying drawings.
As illustrated in
In the twelfth mode, as illustrated in
The through-hole 11 may be formed at any position as long as the through-hole 11 can face an outer circumferential region ARA2 of a substrate 2 having the element formed thereon when seen in a plan view.
The arrangement of the support portions 24 is the same as that in the tenth mode, as illustrated in
Another example of the arrangement of the support portions 24 is illustrated in
The other configurations in the twelfth mode are the same as those in the tenth mode.
(Fourteenth Mode)
A solid-state imaging element according to a fourteenth mode will be described with reference to the accompanying drawings.
As illustrated in
In the present mode, a support portion 24 is formed of a resin material different from that of a transparent substrate 3. However, the support portion 24 is formed of a light transmissive resin material. The support portion 24 is formed of, for example, the same resin material as that of a sacrificial layer to be described later.
A low-refraction film 20a is formed on the surface of the support portion 24. For this reason, even when the sacrificial layer is removed by etching through through-holes 11, the sacrificial layer constituting the support portion 24 can remain.
The other configurations in the fourteenth mode are the same as those in the thirteenth mode.
(Fifteenth Mode)
A solid-state imaging element according to a fifteenth mode will be described with reference to the accompanying drawings.
As illustrated in
In the fifteenth mode, as illustrated in
The other configurations in the fifteenth mode are the same as those in the thirteenth mode.
(Through-Hole 11)
A supplementary description of the through-hole 11 will be given.
The through-hole 11 may not be formed to extend in the thickness direction as long as it is formed in an outer circumferential region ARA2 when seen in a plan view.
In addition, the through-hole 11 may be provided in the transparent substrate 3 or may be formed at a position where an adhesive layer 10 is provided between the transparent substrate 3 and a flattening film 9 formed on a substrate 2 having the element formed thereon. Note that it is preferable that the adhesive layer 10 provided on the flattening film 9 be provided in the outer circumferential region ARA2 excluding an effective pixel region ARA1.
The through-hole 11 may have a cross-section having a slit shape or may have a cross-section having a hole shape such as a circular shape or a rectangular shape. That is, as long as the through-hole 11 is formed in the outer circumferential region ARA2, there is no limitation on the cross-section of the opening of the through-hole 11.
Next, examples of positions of the through-holes 11 are described.
In the above description, a case where the slit-like through-holes 11 are formed on both right and left sides has been exemplified.
<Example of Arrangement of Through-Holes 11 Constituted by Holes with Circular or Rectangular Cross-Sections>
<Example of cross-section of through-hole 11>
Cross-sectional shapes of the through-holes 11 extending in the plate thickness direction can be illustrated in
The cross-sectional shape of the through-hole 11 when the through-hole 11 is formed in the side wall can be exemplified in
(Sealing Member 13)
A supplementary description of the sealing member 13 will be given.
The configuration of the sealing member 13 is not limited as long as the sealing member 13 can close the through-hole 11. That is, the shape of the sealing member 13 being embedded is not particularly limited as long as the through-hole 11 is embedded and closed. For example, the upper surface of the sealing member 13 may be the same as the upper surface of the transparent substrate 3, or the upper surface of the sealing member 13 may protrude in a convex shape with respect to the upper surface of the transparent substrate 3 or may be recessed.
Note that, when a black pigment is added to the sealing member 13, flare is suppressed, and thus the image quality of the solid-state imaging element 1 is improved.
The sealing member 13 may close only a portion of the through-hole 11 in the axial direction as illustrated in
[Manufacturing Method]
Next, a method of manufacturing the solid-state imaging element 1 based on the present disclosure will be described with reference to the accompanying drawings.
(First Manufacturing Method)
A first manufacturing method will be described.
A first example of a method of forming the transparent substrate 3 will be described.
The size of the transparent substrate 3 is, for example, the size of a wafer.
The transparent substrate 3 is constituted by, for example, a glass substrate.
In the first example, first, processing for forming the through-holes 11 in the thickness direction is performed on the transparent substrate 3 illustrated in
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The sacrificial layer is formed, for example, by first attaching a silicon substrate to the lower surface of the transparent substrate 3 using anodic bonding or the like. Thereafter, unnecessary portions in the attached silicon substrate are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position facing the bottom of the through-hole 11.
Examples of the material of the sacrificial layer include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
The flattening film 9 is formed on the upper surface (a mesh on the light incidence surface side) of the substrate 2 having the element formed thereon so as to completely cover the on-chip lens 4 illustrated in
The substrate 2 having the element formed thereon in this state is the substrate 2 on which the element of the solid-state imaging element 1 (a CCD, a CMOS, surface irradiation type, or the like) is formed. The substrate 2 having the element formed thereon at the forming the flattening film 9 is in a state where, for example, components up to the on-chip lens 4 (microlens) are formed on the light incidence surface side of the substrate 2 having the element formed thereon, and wiring on the rear surface side has not been performed.
As the material of the flattening film 9, for example, an ultraviolet curable resin, a heat curable resin, or a combination of these curing reaction mechanism combined type sealing resin is used. Examples of such resins include acrylic-based, styrene-based, and silicone-based resins. In such resins, fluorine may be appropriately contained, or hollow silica or the like may be dispersed and mixed.
As illustrated in
As the material of the adhesive layer 10, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing (wiring processing on the rear surface side) such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
Here, for example, when isotropic plasma etching or the like is adopted for the etching of the sacrificial layer, it is possible to perform etching based on a high selection ratio of 1000 or more such as SiO2, resins, Al, TiN, SiC, and the like.
In the present manufacturing method, the side wall of the hollow portion 12 is formed by the adhesive layer 10, but the sacrificial layer can be easily removed by etching by using a resin for the adhesive layer 10.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
As the material of the sealing member 13, for example, an ultraviolet curable resin, a heat curable resin, or a combination of these curing reaction mechanism combined type sealing resin is used. Examples of such resins include epoxy-based, acrylic-based, silicone-based resins, and modified resins thereof.
For example, the solid-state imaging element 1 according to the first mode can be manufactured by the first manufacturing method.
(Second Manufacturing Method)
A second manufacturing method will be described with reference to the accompanying drawings.
A second example of a method of forming the transparent substrate 3 will be described.
Unlike the first example, in the second example, the through-holes 11 are formed after the sacrificial layer is formed.
That is, in the second example, first, the sacrificial layer is formed on the lower surface of the transparent substrate 3 before the through-holes 11 are formed, as illustrated in
The sacrificial layer is formed, for example, by first performing film formation on the lower surface of the transparent substrate 3 using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like. Alternatively, a silicon substrate is attached onto the lower surface of the transparent substrate 3 by using anodic bonding or the like. Thereafter, unnecessary portions of the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position which is the bottom of the through-hole 11.
Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
Next, processing for forming the through-holes 11 from above in the thickness direction is performed on the transparent substrate 3 having the sacrificial layer formed thereon, as illustrated in
The cross-sectional shape of the opening of the through-hole 11 and the number of the through-holes 11 are not particularly limited.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
The flattening film 9 is formed on the upper surface of the substrate 2 having the element formed thereon. The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
As illustrated in
As the material of the adhesive layer 10, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the first mode can be manufactured by the second manufacturing method.
(Third Manufacturing Method)
A third manufacturing method will be described with reference to the accompanying drawings.
A third example of a method of forming the transparent substrate 3 will be described.
Similarly to the second example, in the third example, the through-holes 11 are formed after the sacrificial layer is formed. Further, in the third example, the spacer 14 is formed at the lower end of the transparent substrate 3.
That is, in the third example, first, the sacrificial layer is formed on the lower surface of the transparent substrate 3 before the through-holes 11 are formed, as illustrated in
The sacrificial layer is formed, for example, by first attaching a silicon substrate to the lower surface of the transparent substrate 3 using anodic bonding or the like. Thereafter, unnecessary portions in the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position which is the bottom of the through-hole 11.
Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
Next, processing for forming the through-holes 11 in the thickness direction is performed on the transparent substrate 3 having the sacrificial layer formed thereon, as illustrated in
The cross-sectional shape of the opening of the through-hole 11 and the number of the through-holes 11 are not particularly limited.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
In the third example, a portion between the formed through-hole 11 and the portion 14 of the sacrificial layer positioned on the outer circumferential side thereof is exposed on the lower surface of the transparent substrate 3.
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
The flattening film 9 is formed on the upper surface (a mesh on the light incidence surface side) of the substrate 2 having the element formed thereon so as to completely cover the on-chip lens 4.
As illustrated in
As the material of the adhesive layer 10, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
At this time, the portion 14 of the sacrificial layer which is positioned on the outer circumferential side is embedded in the adhesive layer 10 to configure the spacer 14. In addition, the adhesive layer 10 is present at a position on the inner circumferential side of the portion 14 of the sacrificial layer which is positioned on the outer circumferential side and on the outer circumferential side of the position of the bottom of the through-hole 11.
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the second mode can be manufactured by the third manufacturing method.
(Fourth Manufacturing Method)
A fourth manufacturing method will be described with reference to the accompanying drawings.
A fourth example of a method of forming the transparent substrate 3 will be described.
Similarly to the second example, in the fourth example, the through-holes 11 are formed after the sacrificial layer is formed. Further, in the fourth example, the spacer 14 is formed at the lower end of the transparent substrate 3.
That is, in the fourth example, first, the sacrificial layer is formed on the lower surface of the transparent substrate 3 before the through-holes 11 are formed, as illustrated in
The sacrificial layer is formed, for example, by first performing film formation on the lower surface of the transparent substrate 3 using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like.
Thereafter, unnecessary portions of the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position which is the bottom of the through-hole 11.
Next, processing for forming the through-holes 11 in the thickness direction is performed on the transparent substrate 3 having the sacrificial layer formed thereon, as illustrated in
The cross-sectional shape of the opening of the through-hole 11 and the number of the through-holes 11 are not particularly limited.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
In the fourth example, a portion between the formed through-hole 11 and the sacrificial layer positioned on the outer circumferential side is exposed on the lower surface of the transparent substrate 3.
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
The flattening film 9 is formed on the upper surface (a mesh on the light incidence surface side) of the substrate 2 having the element formed thereon so as to completely cover the on-chip lens 4.
As illustrated in
As the material of the adhesive layer 10, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
At this time, the portion of the sacrificial layer which is positioned on the outer circumferential side is embedded in the adhesive layer 10 to configure the spacer 14. In addition, the adhesive layer 10 is present at a position on the inner circumferential side of the portion of the sacrificial layer which is positioned on the outer circumferential side and on the outer circumferential side of the position of the bottom of the through-hole 11.
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the second mode can be manufactured by the fourth manufacturing method.
(Fifth Manufacturing Method)
A fifth manufacturing method will be described with reference to the accompanying drawings.
A fifth example of a method of forming the transparent substrate 3 will be described.
In the fifth example, the through-holes 11 are formed in the transparent substrate 3, but a sacrificial layer is not formed.
That is, in the fifth example, processing for forming the through-holes 11 in the thickness direction is performed as illustrated in
The cross-sectional shape of the opening of the through-hole 11 and the number of the through-holes 11 are not particularly limited.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
As illustrated in
The sacrificial layer is formed on the flattening film 9 as illustrated in
The sacrificial layer is formed in a region including the entire effective pixel region ARA1 and a position capable of facing the bottom of the through-hole 11. However, the sacrificial layer is formed such that a portion provided with the adhesive layer 10 remains at the position of the entire circumference on the outer circumference side of the sacrificial layer.
The sacrificial layer is formed, for example, by first performing film formation on the lower surface of the transparent substrate 3 using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like. Alternatively, a silicon substrate is attached onto the lower surface of the transparent substrate 3 by using anodic bonding or the like. Thereafter, unnecessary portions of the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position facing the bottom of the through-hole 11.
Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
As illustrated in
As the material of the adhesive layer 10, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
Next, as illustrated in
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the third mode can be manufactured by the fifth manufacturing method.
(Sixth Manufacturing Method)
A sixth manufacturing method will be described with reference to the accompanying drawings.
Since a method of forming the transparent substrate 3 in the present example is the same as that in the fifth example, the description thereof will be omitted (see
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
The flattening film 9 is formed on the upper surface (a mesh on the light incidence surface side) of the substrate 2 having the element formed thereon so as to completely cover the on-chip lens 4.
The sacrificial layer is formed on the flattening film 9 as illustrated in
The sacrificial layer is formed, for example, by first performing film formation on the lower surface of the transparent substrate 3 using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like. Alternatively, a silicon substrate is attached to the lower surface of the transparent substrate 3 using anodic bonding or the like. Thereafter, unnecessary portions of the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position facing the bottom of the through-hole 11.
Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
As illustrated in
At this time, the portion of the sacrificial layer which is positioned on the outer circumferential side is embedded in the adhesive layer 10 to configure the spacer 14. In addition, an adhesive layer 10A is present at a position on the inner circumferential side of the portion of the sacrificial layer which is positioned on the outer circumferential side and on the outer circumferential side of a position capable of facing the position of the bottom of the through-hole 11. Further, an adhesive layer 10B is also present on the outer circumferential side of the portion of the sacrificial layer portion.
As the material of the adhesive layer 10, for example, an ultraviolet curable type, heat curable type, or curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
Next, as illustrated in
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the fourth mode can be manufactured by the sixth manufacturing method.
(Seventh Manufacturing Method)
A seventh manufacturing method will be described with reference to the accompanying drawings.
Since a method of forming the transparent substrate 3 is the same as that in the fifth example, the description thereof will be omitted (see
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
As illustrated in
In addition, as illustrated in
In the present mode, the adhesive layer 15 is formed using a resin adhesive. As the resin adhesive, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
The sacrificial layer is formed on the adhesive layer 15 as illustrated in
The sacrificial layer is formed, for example, by first performing film formation on the lower surface of the transparent substrate 3 using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like.
Alternatively, a silicon substrate is attached onto the lower surface of the transparent substrate 3 by using anodic bonding or the like. Thereafter, unnecessary portions of the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position facing the bottom of the through-hole 11.
Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
As illustrated in
Next, as illustrated in
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the third mode can be manufactured by the seventh manufacturing method.
(Eighth Manufacturing Method)
An eighth manufacturing method will be described with reference to the accompanying drawings.
Since a method of forming the transparent substrate 3 in the present example is the same as that in the fifth example, the description thereof will be omitted (see
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
As illustrated in
In addition, as illustrated in
In the present mode, the adhesive layer 15 is formed using a resin adhesive. As the adhesive, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
The sacrificial layer is formed on the adhesive layer 15 as illustrated in
The sacrificial layer is formed in a region including the entire effective pixel region ARA1, a position capable of facing the bottom of the through-hole 11, and a portion of the part in which the adhesive layer 10 is formed. A portion of the sacrificial layer formed in the outer circumferential region ARA2 provided with the adhesive layer 10 is formed such that a portion provided with the adhesive layer 10 remains on the inner and outer circumferential sides thereof. The portion of the sacrificial layer on the outer circumferential side may be formed along the entire circumference in the circumferential direction along the outer circumferential region ARA2, may be formed on both right and left side portions, or may be intermittently formed along the circumferential direction.
The sacrificial layer is formed, for example, by first performing film formation on the lower surface of the transparent substrate 3 using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like. Alternatively, a silicon substrate is attached to the lower surface of the transparent substrate 3 using anodic bonding or the like. Thereafter, unnecessary portions of the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position facing the bottom of the through-hole 11.
Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
As illustrated in
At this time, the portion of the sacrificial layer which is positioned on the outer circumferential side is embedded in the adhesive layer 10 to configure the spacer 14. Then, the adhesive layer 10A is present at a position on the inner circumferential side of the portion of the sacrificial layer which is positioned on the outer circumferential side and on the outer circumferential side of a position capable of facing the position of the bottom of the through-hole 11. Further, an adhesive layer 10B is also present on the outer circumferential side of the portion of the sacrificial layer portion.
As the material of the adhesive layer 10, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
Next, as illustrated in
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the fourth mode can be manufactured by the eighth manufacturing method.
(Ninth Manufacturing Method)
A ninth manufacturing method will be described with reference to the accompanying drawings.
A sixth example of a method of forming the transparent substrate 3 will be described.
The transparent substrate 3 in the present example is configured by laminating a plurality of glass substrates.
In the present example, as illustrated in
In the sixth example, first, processing for forming the through-holes 11 in the thickness direction is performed on the upper glass substrate 3A, as illustrated in
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The sacrificial layer is formed, for example, by first attaching a silicon substrate to the lower surface of the transparent substrate 3 using anodic bonding or the like. Thereafter, unnecessary portions in the attached silicon substrate are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position facing the bottom of the through-hole 11.
Examples of the material of the sacrificial layer include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
Next, as illustrated in
Next, as illustrated in
Thereby, the transparent substrate 3 in the sixth example is formed.
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
As illustrated in
In addition, as illustrated in
As illustrated in
The adhesive layer 10 is formed only in the outer circumferential region ARA2 on the flattening film 9.
Next, as illustrated in
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the fifth mode can be manufactured by the ninth manufacturing method.
(Tenth Manufacturing Method)
A tenth manufacturing method will be described with reference to the accompanying drawings.
A seventh example of a method of forming the transparent substrate 3 will be described.
The transparent substrate 3 in the present example is configured by laminating a plurality of glass substrates, as illustrated in
In the present example, a case where the transparent substrate 3 is configured by laminating two glass substrates, that is, an upper glass substrate 3A and a lower glass substrate 3B will be described. Further, in the present manufacturing method, the spacer 14 is provided.
In the seventh example, first, the sacrificial layer is formed on the lower surface of the upper glass substrate 3A before the through-holes 11 are formed, as illustrated in
The sacrificial layer is formed, for example, by first performing film formation on the lower surface of the upper glass substrate 3A using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like. Alternatively, a silicon substrate is attached onto the lower surface of the upper glass substrate 3A by using anodic bonding or the like. Thereafter, unnecessary portions of the formed sacrificial layer are removed by etching to form the sacrificial layer. The unnecessary portion is a portion provided with the adhesive layer 10 on the outer circumferential side of the position facing the bottom of the through-hole 11.
Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
Next, processing for forming the through-holes 11 in the thickness direction is performed on the upper glass substrate 3A having the sacrificial layer formed thereon, as illustrated in
The cross-sectional shape of the opening of the through-hole 11 and the number of the through-holes 11 are not particularly limited.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
In the seventh example, a portion between the formed through-hole 11 and the sacrificial layer positioned on the outer circumferential side is exposed on the lower surface of the transparent substrate 3.
As illustrated in
At this time, the portion of the sacrificial layer which is positioned on the outer circumferential side is embedded in the adhesive layer 10 to configure the spacer 14. Then, the adhesive layer 10 is present at a position on the inner circumferential side of the portion of the sacrificial layer which is positioned on the outer circumferential side and on the outer circumferential side of a position capable of facing the position of the bottom of the through-hole 11. In addition, the adhesive layer 10 is also present on the outer circumferential side of the portion of the sacrificial layer located on the outer circumferential side.
The material of the adhesive layer 10 may be, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism type sealing resins. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
Next, as illustrated in
Thereby, the transparent substrate 3 in the seventh example is formed.
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
As illustrated in
In addition, as illustrated in
As illustrated in
The adhesive layer 10 is formed only in the outer circumferential region ARA2 on the flattening film 9.
Next, as illustrated in
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing of the transparent substrate 3, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side, and becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the sixth mode can be manufactured by the tenth manufacturing method.
(Eleventh Manufacturing Method)
An eleventh manufacturing method will be described with reference to the accompanying drawings.
Since a method of forming the transparent substrate 3 is the same as the formation method in the first example, the description thereof will be omitted (see
The flattening film 9 may be formed before, after, or at the same time as the transparent substrate 3 is formed.
As illustrated in
As illustrated in
The adhesive layer 10 is formed only in the outer circumferential region ARA2 on the flattening film 9.
Next, as illustrated in
At this time, the sacrificial layer is embedded in the adhesive layer 10, but the portion 10 of the adhesive layer 10 on the outer circumferential side faces the side surface of the sacrificial layer.
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the seventh mode can be manufactured by the eleventh manufacturing method.
(Twelfth Manufacturing Method)
A twelfth manufacturing method will be described with reference to the accompanying drawings.
Since a method of forming the transparent substrate 3 is the same as the formation method in the first example, the description thereof will be omitted (see
As illustrated in
Next, as illustrated in
At this time, the sacrificial layer is positioned above the on-chip lens 4.
After the transparent substrate 3 is attached, RDL, solder balls 6, and rewiring processing such as lead wiring are executed on the rear surface side of the substrate 2 having the element formed thereon. In this state, the sacrificial layer is present.
After the rewiring processing is terminated, etching is performed on the sacrificial layer through the through-holes 11 to remove the sacrificial layer as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
In the etching processing, the portion of the sacrificial layer which is positioned on the outer circumferential side embedded in the adhesive layer 10 remains without being etched by the sealing resin of the adhesive layer 10 positioned on the inner circumferential side thereof, and the portion becomes the spacer 14.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13 as illustrated in
For example, the solid-state imaging element 1 according to the eighth mode can be manufactured by the twelfth manufacturing method.
(Thirteenth Manufacturing Method)
A thirteenth manufacturing method will be described with reference to the accompanying drawings.
First, a mask 40 is formed on the upper surface of the transparent substrate 3 as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
The sacrificial layer is formed at a position capable of facing the entire effective pixel region ARA1.
The sacrificial layer is formed, for example, by first performing film formation inside the concave portion 41 using polycrystalline silicon, amorphous silicon, silicon nitride, or the like by a CVD method or the like. Alternatively, a silicon substrate is attached to the inside of the concave portion 41 by using anodic bonding or the like. Examples of the material of the silicon substrate include monocrystalline silicon, polycrystalline silicon, amorphous silicon, a silicon nitride film, and the like.
Next, as illustrated in
In addition, as illustrated in
In the present manufacturing method, the smoothing film is formed by, for example, a resin adhesive.
As the material of the adhesive, for example, an ultraviolet curable type, a heat curable type, or a combination of these curing reaction mechanism combined type sealing resin may be used. Examples of the sealing resin include epoxy-based, acrylic-based, silicone-based sealing resins, or modified resins thereof.
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
The through-hole 11 is formed to communicate with the sacrificial layer at a position capable of facing the outer circumferential region ARA2.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
In the case of a wafer shape constituted by a plurality of solid-state imaging elements 1, after the above-described processing is performed, a film 43 is attached, and dicing processing is executed to execute individualization, as illustrated in
This processing is the same for other manufacturing methods.
(Fourteenth Manufacturing Method)
A fourteenth manufacturing method will be described with reference to the accompanying drawings.
A basic configuration of the fourteenth manufacturing method is the same as that of the thirteenth manufacturing method. However, the fourteenth manufacturing method differs from the thirteenth manufacturing method in that, when the concave portion 41 is formed, the support portion 24 is formed in the concave portion 41.
In the fourteenth manufacturing method, a mask is formed on the upper surface of the transparent substrate 3, and glass etching is performed on the central portion side of the transparent substrate 3 to form the concave portion 41 in the upper surface thereof. In the present manufacturing method, when the concave portion 41 is formed, the support portion 24 is formed in the concave portion 41 as illustrated in
Next, the mask is peeled off. Next, as illustrated in
Next, as illustrated in
Next, as illustrated in
In addition, as illustrated in
Next, as illustrated in
Next, the rear surface side of the substrate 2 having the elements formed thereon is etched to thin the substrate 2 having the elements formed thereon.
Next, rear-surface electrodes, such as RDL (rewiring) and solder balls 6, and other wirings on the rear surface side are formed on the rear surface side of the substrate 2 having the element formed thereon.
Next, the transparent substrate 3 is etched to thin the transparent substrate 3.
Next, the metal 42 for laminating the rear-surface electrodes on the rear surface side of the substrate 2 having the element formed thereon is bonded.
Next, as illustrated in
The through-hole 11 is formed at a position capable of facing the outer circumferential region ARA2 so as to communicate with all of the sacrificial layers divided by the support portion 24.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
For example, the solid-state imaging element 1 according to the tenth mode can be manufactured by the fourteenth manufacturing method.
(Fifteenth Manufacturing Method)
A fifteenth manufacturing method will be described with reference to the accompanying drawings.
A basic configuration of the fifteenth manufacturing method is the same as that of the fourteenth manufacturing method. However, the fifteenth manufacturing method differs from the fourteenth manufacturing method in that the support portion 24 formed in the concave portion 41 is constituted by a sacrificial layer.
First, a mask is formed on the upper surface of the transparent substrate 3.
Next, glass etching is performed on the central portion side of the transparent substrate 3 to form the concave portion 41.
Next, the mask is peeled off.
Next, as illustrated in
Next, as illustrated in
The sacrificial layer is formed at a position capable of facing the entire effective pixel region ARA1.
When the sacrificial layer is formed, stopper patterning processing is executed to form a low-refraction film 20a on the side surface of the portion of the sacrificial layer serving as the support portion 24.
Next, as illustrated in
In addition, as illustrated in
In the present manufacturing method, the smoothing film is formed by, for example, a resin adhesive.
Next, as illustrated in
Next, the rear surface side of the substrate 2 having the element formed thereon is etched to thin the substrate 2 having the element formed thereon.
Next, rear-surface electrodes, such as RDL (rewiring) and solder balls 6, and other wirings on the rear surface side are formed on the rear surface side of the substrate 2 having the element formed thereon.
Next, the transparent substrate 3 is etched to thin the transparent substrate 3.
Next, the metal 42 for laminating the rear-surface electrodes on the rear surface side of the substrate 2 having the element formed thereon is bonded.
Next, as illustrated in
The through-hole 11 is formed at a position capable of facing the outer circumferential region ARA2 so as to communicate with all of the sacrificial layers divided by the support portion 24.
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
At this time, the portion of the sacrificial layer serving as the support portion 24 is protected by the low-refraction film 50 and remains in the hollow portion 12 without being etched.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
For example, the solid-state imaging element 1 according to the eleventh mode can be manufactured by the fifteenth manufacturing method.
(Sixteenth Manufacturing Method)
A sixteenth manufacturing method will be described with reference to the accompanying drawings.
A basic configuration of the sixteenth manufacturing method is the same as that of the thirteenth manufacturing method. However, the sixteenth manufacturing method differs from the thirteenth manufacturing method in terms of the formation of the through-holes 11.
Similarly to the thirteenth manufacturing method, glass etching is performed on the central portion side of the upper surface of the transparent substrate 3 to form the concave portion 41.
A coating liquid for the low-refraction film 50 is applied into the concave portion 41 to form the low-refraction film 50 on the entire inner surface of the concave portion 41.
Next, the sacrificial layer is formed inside the concave portion 41. The sacrificial layer is formed at a position capable of facing the entire effective pixel region ARA1.
Next, a coating liquid for the low-refraction film 20 is applied onto the upper surface of the formed sacrificial layer to form the low-refraction film 20.
In addition, similarly to the thirteenth manufacturing method, a smoothing film is formed to cover the on-chip lens 4 of the substrate 2 having the element formed thereon. In the present manufacturing method, the smoothing film is formed by, for example, the adhesive layer 10.
Next, the transparent substrate 3 is attached onto the smoothing film with the concave portion 41 side facing downward.
Next, the rear surface side of the substrate 2 having the elements formed thereon is etched to thin the substrate 2 having the elements formed thereon.
Next, rear-surface electrodes, such as RDL (rewiring) and solder balls 6, and other wirings on the rear surface side are formed on the rear surface side of the substrate 2 having the element formed thereon.
Next, the transparent substrate 3 is etched to thin the transparent substrate 3.
Next, the metal 42 for laminating the rear-surface electrodes on the rear surface side of the substrate 2 having the element formed thereon is bonded (see
As illustrated in
Next, as illustrated in
The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
For example, the solid-state imaging element 1 according to the twelfth mode can be manufactured by the sixteenth manufacturing method.
(Seventeenth Manufacturing Method)
A seventeenth manufacturing method will be described with reference to the accompanying drawings.
A basic configuration of the seventeenth manufacturing method is the same as that of the fourteenth manufacturing method. However, the seventeenth manufacturing method differs from the fourteenth manufacturing method in terms of the formation position of the through-hole 11.
The transparent substrate 3 is formed in the same manner as in the fourteenth manufacturing method.
That is, first, glass etching is performed on the central portion side of the upper surface of the transparent substrate 3 to form the concave portion 41. When the concave portion 41 is formed, the support portion 24 is formed in the concave portion 41.
Next, a coating liquid for the low-refraction film 50 is applied into the concave portion 41 to form the low-refraction film 50 on the entire inner surface of the concave portion 41. It is preferable that the low-refraction film 50 be also formed on the side surface of the support portion 24.
Next, the sacrificial layer is formed inside the concave portion 41. The sacrificial layer is formed at a position capable of facing the entire effective pixel region ARA1. When the support portion 24 has a wall shape, the sacrificial layer is divided by the wall-like support portion 24.
Next, a coating liquid for the low-refraction film 20 is applied onto the upper surface of the formed sacrificial layer to form the low-refraction film 20.
In addition, a smoothing film is formed to cover the on-chip lens 4 of the substrate 2 having the element formed thereon.
In the present manufacturing method, the smoothing film is formed by, for example, the adhesive layer 10.
Next, the transparent substrate 3 is attached onto the smoothing film with the concave portion 41 side facing downward.
Next, the rear surface side of the substrate 2 having the elements formed thereon is etched to thin the substrate 2 having the elements formed thereon.
Next, rear-surface electrodes, such as RDL (rewiring) and solder balls 6, and other wirings on the rear surface side are formed on the rear surface side of the substrate 2 having the element formed thereon.
Next, the transparent substrate 3 is etched to thin the transparent substrate 3.
Next, the metal 42 for laminating the rear-surface electrodes on the rear surface side of the substrate 2 having the element formed thereon is bonded (see
Next, as illustrated in
Next, as illustrated in
The through-hole 11 is formed at a position capable of facing the outer circumferential region ARA2 so as to communicate with all of the sacrificial layers divided by the support portion 24. The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
For example, the solid-state imaging element 1 according to the thirteenth mode can be manufactured by the seventeenth manufacturing method.
(Eighteenth Manufacturing Method)
An eighteenth manufacturing method will be described with reference to the accompanying drawings.
A basic configuration of the eighteenth manufacturing method is the same as that of the fifteenth manufacturing method. However, the eighteenth manufacturing method differs from the fifteenth manufacturing method in that the support portion 24 for forming the concave portion 41 of the through-hole 11 is constituted by a sacrificial layer.
The transparent substrate 3 is formed in the same manner as in the fifteenth manufacturing method.
That is, first, glass etching is performed on the central portion side of the upper surface of the transparent substrate 3 to form the concave portion 41.
Next, a coating liquid for the low-refraction film 50 is applied into the concave portion 41 to form the low-refraction film 50 on the entire inner surface of the concave portion 41.
Next, the sacrificial layer is formed inside the concave portion 41. The sacrificial layer is formed at a position capable of facing the entire effective pixel region ARA1.
When the sacrificial layer is formed, stopper patterning processing is executed to form the low-refraction film 50 on the side surface of the portion of the sacrificial layer serving as the support portion 24.
Next, a coating liquid for the low-refraction film 20 is applied onto the upper surface of the formed sacrificial layer to form the low-refraction film 20.
In addition, a smoothing film is formed to cover the on-chip lens 4 of the substrate 2 having the element formed thereon.
In the present manufacturing method, the smoothing film is formed by, for example, the adhesive layer 10.
Next, the transparent substrate 3 is attached onto the smoothing film with the concave portion 41 side facing downward.
Next, the rear surface side of the substrate 2 having the elements formed thereon is etched to thin the substrate 2 having the elements formed thereon.
Next, rear-surface electrodes, such as RDL (rewiring) and solder balls 6, and other wirings on the rear surface side are formed on the rear surface side of the substrate 2 having the element formed thereon.
Next, the transparent substrate 3 is etched to thin the transparent substrate 3.
Next, a metal for laminating the rear-surface electrodes on the rear surface side of the substrate 2 having the element formed thereon is bonded.
The film 43 is attached to a wafer shape constituted by a plurality of solid-state imaging elements 1, and dicing processing is executed to execute individualization (see
Next, as illustrated in
At this time, the through-hole 11 is formed at a position capable of facing the outer circumferential region ARA2 so as to communicate with all of the sacrificial layers divided by the support portion 24. The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
For example, the solid-state imaging element 1 according to the fourteenth mode can be manufactured by the eighteenth manufacturing method.
(Nineteenth Manufacturing Method)
A nineteenth manufacturing method will be described with reference to the accompanying drawings.
A basic configuration of the nineteenth manufacturing method is the same as that of the seventeenth manufacturing method. However, the nineteenth manufacturing method differs from the seventeenth manufacturing method in that the through-holes 11 are formed before the individualization is performed.
The transparent substrate 3 is formed in the same manner as in the fourteenth manufacturing method.
That is, first, glass etching is performed on the central portion side of the upper surface of the transparent substrate 3 to form the concave portion 41. When the concave portion 41 is formed, the support portion 24 is formed in the concave portion 41.
Next, a coating liquid for the low-refraction film 50 is applied into the concave portion 41 to form the low-refraction film 50 on the entire inner surface of the concave portion 41. It is preferable that the low-refraction film 50 be also formed on the side surface of the support portion 24.
Next, the sacrificial layer is formed inside the concave portion 41. The sacrificial layer is formed at a position capable of facing the entire effective pixel region ARA1. When the support portion 24 has a wall shape, the sacrificial layer is divided by the wall-like support portion 24.
Next, a coating liquid for the low-refraction film 20 is applied onto the upper surface of the formed sacrificial layer to form the low-refraction film 20.
In addition, a smoothing film is formed to cover the on-chip lens 4 of the substrate 2 having the element formed thereon.
In the present manufacturing method, the smoothing film is formed by, for example, the adhesive layer 10.
Next, the transparent substrate 3 is attached onto the smoothing film with the concave portion 41 side facing downward.
Next, the rear surface side of the substrate 2 having the elements formed thereon is etched to thin the substrate 2 having the elements formed thereon.
Next, rear-surface electrodes, such as RDL (rewiring) and solder balls 6, and other wirings on the rear surface side are formed on the rear surface side of the substrate 2 having the element formed thereon.
Next, the transparent substrate 3 is etched to thin the transparent substrate 3.
Next, a metal for laminating the rear-surface electrodes on the rear surface side of the substrate 2 having the element formed thereon is bonded (see
Next, as illustrated in
The through-hole 11 is formed at a position capable of facing the outer circumferential region ARA2 so as to communicate with all of the sacrificial layers divided by the support portion 24. The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
In the case of a wafer shape constituted by a plurality of solid-state imaging elements 1, after the above-described processing is performed, a film is attached, and dicing processing is executed to execute individualization.
Here, in all of the manufacturing methods, the plurality of solid-state imaging elements 1 may be manufactured in units of wafers or in units of chips.
For example, the solid-state imaging element 1 according to the thirteenth mode can be manufactured by the nineteenth manufacturing method.
(Twentieth Manufacturing Method)
A twentieth manufacturing method will be described with reference to the accompanying drawings.
A basic configuration of the twentieth manufacturing method is the same as that of the nineteenth manufacturing method. However, the twentieth manufacturing method differs from the nineteenth manufacturing method in terms of the formation position of the through-hole 11.
The transparent substrate 3 is formed in the same manner as in the fourteenth manufacturing method.
That is, first, glass etching is performed on the central portion side of the upper surface of the transparent substrate 3 to form the concave portion 41. When the concave portion 41 is formed, the support portion 24 is formed in the concave portion 41.
Next, a coating liquid for the low-refraction film 50 is applied into the concave portion 41 to form the low-refraction film 50 on the entire inner surface of the concave portion 41. It is preferable that the low-refraction film 50 be also formed on the side surface of the support portion 24.
Next, the sacrificial layer is formed inside the concave portion 41. The sacrificial layer is formed at a position capable of facing the entire effective pixel region ARA1. When the support portion 24 has a wall shape, the sacrificial layer is divided by the wall-like support portion 24.
Next, a coating liquid for the low-refraction film 20 is applied onto the upper surface of the formed sacrificial layer to form the low-refraction film 20.
In addition, a smoothing film is formed to cover the on-chip lens 4 of the substrate 2 having the element formed thereon.
In the present manufacturing method, the smoothing film is formed by, for example, the adhesive layer 10.
Next, the transparent substrate 3 is attached onto the smoothing film with the concave portion 41 side facing downward.
Next, the rear surface side of the substrate 2 having the elements formed thereon is etched to thin the substrate 2 having the elements formed thereon.
Next, rear-surface electrodes, such as RDL (rewiring) and solder balls 6, and other wirings on the rear surface side are formed on the rear surface side of the substrate 2 having the element formed thereon.
Next, the transparent substrate 3 is etched to thin the transparent substrate 3.
Next, the metal for laminating the rear-surface electrodes on the rear surface side of the substrate 2 having the element formed thereon is bonded (see
Next, as illustrated in
However, in the present manufacturing method, as illustrated in
In the present manufacturing method, the through-holes 11 are formed in the plate thickness direction and also formed on the side surface side of the transparent substrate 3. The processing for forming the through-holes 11 is executed by, for example, dry etching, wet etching, laser processing, or the like.
Next, as illustrated in
The etching of the sacrificial layer is executed using, for example, a dry etching method. At this time, XeF2, ClF3, BrF3, and the like can be exemplified as gas species used for dry etching.
The sealing member 13 may be or may not be formed.
When the sealing member 13 is formed, the through-hole 11 is closed and sealed with the sealing member 13.
In the case of a wafer shape constituted by a plurality of solid-state imaging elements 1, after the above-described processing is performed, a film is attached, and dicing processing is executed to execute individualization.
For example, the solid-state imaging element 1 of the fifteenth mode can be manufactured by the twentieth manufacturing method.
Here, in all of the manufacturing methods, the plurality of solid-state imaging elements 1 may be manufactured in units of wafers or in units of chips.
(Operations and Others)
In general, flare occurs due to a diffraction phenomenon occurring when light incident a pixels is reflected by the on-chip lenses 4 (microlenses) that are periodically disposed, and occurs due to reflection of incident light at various angles, such as reflection approximate to perpendicularity and reflection in a distant direction, and occurs incidence on a pixel distant from a pixel on which incident light is to be incident.
In a case where the hollow portion 12 is not formed as in the present disclosure, flare remarkably occurs due to, for example, a light diffraction phenomenon caused by the periodicity of the on-chip lens 4.
On the other hand, in the present disclosure, it is possible to suppress the occurrence of flare caused by the light diffraction phenomenon by providing the hollow portion 12 above the on-chip lens 4.
Further, according to the present disclosure, the through-holes 11 are provided, and thus the hollow portion 12 has a hollow portion structure in which moisture is less likely to be trapped.
Further, in the present disclosure, a smoothing film is formed above the on-chip lens 4 even when the hollow portion 12 is provided above the on-chip lens 4. For this reason, even when the thickness of the transparent substrate 3 is reduced so that the transparent substrate 3 is easily bent, the transparent substrate 3 is prevented from coming into contact with the on-chip lens 4 due to the bending of the transparent substrate 3. As a result, it is possible to suppress impairment of the function of the on-chip lens 4.
Further, even when the through-holes 11 are provided but closed by the sealing member 13, it is possible to prevent pixel deterioration due to dust entering the hollow portion 12 through the through-holes 11 and deterioration of reliability due to moisture entering the hollow portion 12 through the through-holes 11.
Here, in a case where a black pigment is added to the sealing member 13, flare is suppressed even at the position of the through-hole 11, and a flare suppressing function can be enhanced. That is, a black pigment such as carbon black, titanium black, iron oxide, copper-chromium composite oxide, or copper-chromium-zinc composite oxide may be added to the sealing member 13. By adding a black pigment in these resins, flare due to light reflected from a microlens, a wiring layer, or the like is suppressed, and the image quality of the solid-state imaging element 1 is improved.
Further, in the method of manufacturing the solid-state imaging element 1 of the present disclosure, by providing a sacrificial layer at the formation position of the hollow portion 12, the hollow portion 12 can be formed either before or after the rewiring processing, and the hollow portion 12 can be formed even after the individualization processing.
That is, according to the present disclosure, even with a structure finally having the hollow portion 12, damage caused by a wafer process is protected by the sacrificial layer. As a result, the degree of freedom in choosing a manufacturing process is improved. Further, since the space of the hollow portion 12 can be finely adjusted depending on the thickness of the sacrificial layer, it is possible to reliably secure a space for the hollow portion 12 and achieve a reduction in height. In this manner, it is possible to finely adjust the thickness of the hollow portion 12 and achieve a function of stably forming a cavity. Thereby, it is possible to achieve miniaturization of the solid-state imaging element 1.
For example, in an embodiment of the present disclosure, when forming a hollow layer of a cavity-type solid-state imaging element 1, a sacrificial layer is formed to protect damage caused by a wafer process. Further, the sacrificial layer is etched and removed using the through-holes 11 after the formation of rewiring, and thus it is possible to increase mechanical strength at the time of forming a rewiring layer, reliably secure a cavity space, and achieve a reduction in height.
Thus, in the present disclosure, the cavity-type solid-state imaging element 1 can be packaged in a chip size, and a stable cavity space can be secured. That is, by forming a sacrificial layer and realizing a hollow structure, mechanical strength in the manufacturing process of the solid-state imaging element 1 is increased, thereby improving a yield and reducing the cost.
Here, electronic equipment using the solid-state imaging element 1 of the present disclosure can be configured to include an optical system, an imaging device, and a signal processing circuit.
Further, in a case where the side surface of the hollow portion 12 is formed by the adhesive layer 10, the spacers 14 are provided in the adhesive layer 10 to contribute to increasing the mechanical strength of the sidewalls constituting the hollow portion 12. At this time, the spacers 14 can be easily formed by being formed at the time of forming the lower surface of the transparent substrate 3 so as to protrude from the transparent substrate 3 during manufacture, or by using a portion of the sacrificial layer as the spacers 14.
Further, in a case where the low-refraction film 50 is provided, the low-refraction film 50 acts as an antireflection film and a protective film. As a result, even when the hollow portion 12 is provided, deterioration of image quality can be prevented.
In addition, even with a structure finally having the hollow portion 12, the sacrificial layer is provided at the formation position of the hollow portion 12 as described above, and thus rigidity during manufacture is secured, whereby it is possible to suppress the occurrence of cracks and the like even when the thickness of the transparent substrate 3 is reduced. Further, in a case where the support portion 24 is provided in the hollow portion 12, the bending of the transparent substrate 3 can be suppressed even after a hollow portion structure is formed, and thus the flatness of the transparent substrate 3 can be secured, and it is possible to suppress deterioration in image quality due to bending of the transparent substrate 3 even when the hollow portion 12 is provided.
Note that the operations and effects described in the present specification are merely exemplary and are not limited, and other effects described in the present specification may be achieved.
The present disclosure can also be configured as follows.
Others
(1)
A package including:
a flattening film covering an on-chip lens formed on a light incidence side of a substrate having an element formed thereon;
a transparent substrate formed on the light incidence side of the flattening film;
a hollow portion formed in a region overlapping the on-chip lens when seen in a plan view with respect to at least one of between the flattening film and the transparent substrate and inside the transparent substrate; and
a through-hole making the hollow portion communicate with the outside.
According to this configuration, by providing the hollow portion above the on-chip lens, it is possible to suppress the occurrence of flare caused by a light diffraction phenomenon. That is, flare caused by reflected light from a microlens, a wiring layer, and the like is suppressed, and the image quality of the package is improved.
In addition, the through-hole is provided, and thus the hollow portion has a hollow portion structure in which moisture is less likely to be trapped.
A smoothing film is formed above the on-chip lens even when the hollow portion is provided above the on-chip lens. For this reason, even when the thickness of the transparent substrate is reduced so that the transparent substrate is easily bent, the transparent substrate is prevented from coming into contact with the on-chip lens due to the bending of the transparent substrate. As a result, it is possible to suppress impairment of the function of the on-chip lens 4.
(2)
The package according to (1), further including:
a sealing member closing the through-hole.
According to this configuration, by closing the through-hole with the sealing member, it is possible to prevent pixel deterioration due to dust entering the hollow portion through the through-hole and deterioration of reliability due to moisture entering the hollow portion through the through-hole.
(3)
The package according to (2), wherein the sealing member is formed of a material to which a black pigment is added.
According to this configuration, by adding a black pigment to the sealing member, flare is suppressed even at the position of the through-hole, and a flare suppressing function can be enhanced.
(4)
The package according to any one of (1) to (3), wherein the hollow portion is formed between the flattening film and the transparent substrate,
the transparent substrate is laminated on the light incidence side of the flattening film via an adhesive layer positioned on an outer circumference of the hollow portion, and
the adhesive layer includes a spacer.
According to this configuration, in a case where the side surface of the hollow portion is formed by the adhesive layer, the spacer is provided in the adhesive layer to contribute to increasing the mechanical strength of the sidewalls constituting the hollow portion.
Note that the spacer can be easily formed by being formed at the time of forming the lower surface of the transparent substrate so as to protrude from the transparent substrate during manufacture, or by using a portion of the sacrificial layer as the spacer.
(5)
The package according to any one of (1) to (4), wherein the hollow portion is formed between the flattening film and the transparent substrate, and a columnar or wall-like support portion formed of a light transmissive material and extending in a thickness direction of the transparent substrate is provided in the hollow portion.
According to this configuration, even when the hollow portion is formed and the thickness of the transparent substrate is reduced, the bending of the transparent substrate can be further suppressed. That is, the bending of the transparent substrate can be suppressed, the flatness of the transparent substrate can be secured, and it is possible to suppress deterioration in image quality due to bending of the transparent substrate even when the hollow portion is provided.
(6)
The package according to any one of (1) to (5), wherein a low-refraction film formed of a material having a refractive index lower than that of the flattening film is formed on at least a surface of the flattening film out of a surface of the flattening film on the transparent substrate side and a surface of the transparent substrate in which the hollow portion is formed.
According to this configuration, it is possible to further suppress flare.
(7)
The package according to any one of (1) to (6), wherein the through-hole is formed in the transparent substrate.
According to this configuration, it is possible to more reliably form the through-hole.
(8)
The package according to any one of (1) to (7), wherein the through-hole extends in a direction intersecting a thickness direction of the transparent substrate.
According to this configuration, for example, a through-hole may not be formed in the upper surface of the transparent substrate.
(9)
A package manufacturing method, the method including: forming a flattening film covering an on-chip lens of a substrate having an element formed thereon;
laminating a transparent substrate on the light incidence side of the flattening film via a sacrificial layer and an adhesive layer disposed on an outer circumference of the sacrificial layer;
forming a through-hole making the sacrificial layer communicate with the outside; and
etching the sacrificial layer through the through-hole to form a hollow portion after the transparent substrate is laminated.
According to this configuration, by providing a sacrificial layer at the formation position of the hollow portion, the hollow portion can be formed either before or after the rewiring processing, and the hollow portion can be formed even after the individualization processing.
In addition, even with a structure finally having the hollow portion, damage caused by a wafer process is protected by the sacrificial layer. As a result, the degree of freedom in choosing a manufacturing process is improved. In addition, since the space of the hollow portion can be finely adjusted depending on the thickness of the sacrificial layer, it is possible to reliably secure a space for the hollow portion and achieve a reduction in height. In this manner, it is possible to finely adjust the thickness of the hollow portion and achieve a function of stably forming a cavity. Thereby, it is possible to achieve miniaturization of the package.
(10)
A package manufacturing method, the method including: forming a flattening film covering an on-chip lens formed on a light incidence side of a substrate having an element formed thereon;
forming a concave portion in a surface of the transparent substrate which is capable of facing the on-chip lens;
forming a sacrificial layer in the concave portion; laminating the transparent substrate on the light incidence side of the flattening film with the sacrificial layer facing the flattening film;
forming a through-hole making the sacrificial layer communicate with the outside; and
etching the sacrificial layer through the through-hole to form a hollow portion after the transparent substrate is laminated.
According to this configuration, by providing a sacrificial layer at the formation position of the hollow portion, the hollow portion can be formed either before or after the rewiring processing, and the hollow portion can be formed even after the individualization processing.
In addition, even with a structure finally having the hollow portion, damage caused by a wafer process is protected by the sacrificial layer. As a result, the degree of freedom in choosing a manufacturing process is improved. In addition, since the space of the hollow portion can be finely adjusted depending on the thickness of the sacrificial layer, it is possible to reliably secure a space for the hollow portion and achieve a reduction in height. In this manner, it is possible to finely adjust the thickness of the hollow portion and achieve a function of stably forming a cavity. Thereby, it is possible to achieve miniaturization of the package.
(11)
A package manufacturing method, the method including:
forming a flattening film covering an on-chip lens formed on a light incidence side of a substrate having an element formed thereon;
laminating a transparent substrate on the light incidence side of the flattening film;
forming the laminated transparent substrate by laminating a plurality of glass substrates;
sealing a sacrificial layer between any glass substrates constituting the plurality of glass substrates;
forming a through-hole making the sacrificial layer communicating with the outside; and
etching the sacrificial layer through the through-hole to form a hollow portion after the transparent substrate is laminated.
According to this configuration, by providing a sacrificial layer at the formation position of the hollow portion, the hollow portion can be formed either before or after the rewiring processing, and the hollow portion can be formed even after the individualization processing.
In addition, even with a structure finally having the hollow portion, damage caused by a wafer process is protected by the sacrificial layer. As a result, the degree of freedom in choosing a manufacturing process is improved. In addition, since the space of the hollow portion can be finely adjusted depending on the thickness of the sacrificial layer, it is possible to reliably secure a space for the hollow portion and achieve a reduction in height. In this manner, it is possible to finely adjust the thickness of the hollow portion and achieve a function of stably forming a cavity. Thereby, it is possible to achieve miniaturization of the package.
(12)
The package manufacturing method according to any one of (9) to (11), wherein the through-hole is closed with a sealing member after the hollow portion is formed.
According to this configuration, by closing the through-hole with the sealing member, it is possible to prevent pixel deterioration due to dust entering the hollow portion through the through-hole and deterioration of reliability due to moisture entering the hollow portion through the through-hole.
(13)
The package manufacturing method according to any one of (9) to (12), wherein the through-hole is formed after the transparent substrate is laminated on the light incidence side of the flattening film.
According to this configuration, it is possible to adjust the formation of the through-hole.
(14)
The package manufacturing method according to any one of (9) to (13), wherein the sacrificial layer is etched after forming a rewiring on a rear surface side of the substrate on which the element is formed.
According to this configuration, even with a structure finally having the hollow portion, it is possible to secure the rigidity at the time of forming the rewiring.
(15)
The package manufacturing method according to any one of (9) to (14), wherein a spacer protruding toward the adhesive layer is formed on a surface of the transparent substrate which abuts on the adhesive layer.
According to this configuration, in a case where the side surface of the hollow portion is formed by the adhesive layer, the spacer is provided in the adhesive layer to contribute to increasing the mechanical strength of the sidewalls constituting the hollow portion.
Note that the spacer can be easily formed by being formed at the time of forming the lower surface of the transparent substrate so as to protrude from the transparent substrate during manufacture, or by using a portion of the sacrificial layer as the spacer.
(16)
The package manufacturing method according to any one of (9) to (15), wherein a low-refraction film formed of a material having a refractive index lower than that of the flattening film is formed on at least one of a surface of the flattening film and a surface of the transparent substrate which abuts on the sacrificial layer. According to this configuration, it is possible to further suppress the occurrence of flare.
(17)
The package manufacturing method according to any one of (9) to (16), wherein a support portion protruding into the sacrificial layer from a surface of the transparent substrate which abuts on the sacrificial layer is provided, and the support portion is formed on the surface of the transparent substrate before the sacrificial layer is formed.
(18)
The package manufacturing method according to any one of (9) to (16) wherein a support portion protruding into the sacrificial layer from a surface of the transparent substrate which abuts on the sacrificial layer is provided, and the support portion contains a material of the sacrificial layer.
According to this configuration, it is possible to suppress bending of the transparent substrate even when the hollow portion is formed.
(19)
The package manufacturing method according to any one of (9) to (18), wherein the through-hole is formed to extend in a direction intersecting a thickness direction of the transparent substrate.
According to this configuration, the degree of freedom in forming the through-hole is improved.
(20) The package manufacturing method according to any one of (9) to (19), wherein the through-hole is formed on an outer circumferential side of a region overlapping the entire on-chip lens when seen in a plan view.
It is possible to reduce the influence of the through-hole on a pixel.
(21)
The package according to any one of (1) to (6), wherein a side wall of the hollow portion is constituted by an adhesive layer, and the through-hole is formed in the adhesive layer.
(22)
The package according to any one of (1) to (8), wherein the hollow portion is sealed between the flattening film and the transparent substrate, and the side surface of the hollow portion is constituted by an adhesive layer that connects the smoothing film and the transparent substrate,
(23)
The package according to any one of (1) to (8), wherein the hollow portion is constituted by a concave portion formed in a lower surface of the transparent substrate and a smoothing film,
(24)
The package according to any one of (1) to (8), wherein the hollow portion is sealed within the transparent substrate, and the transparent substrate is constituted by a plurality of layers of glass substrates, and the hollow portion is formed between any adjacent glass substrates.
(25)
The package according to (4), wherein the spacer is formed of the same material as the transparent substrate and is integrated with the transparent substrate.
(26)
The package according to (5), wherein the support portion is formed of the same material as the transparent substrate and is integrated with the transparent substrate.
(27)
The package according to (8), wherein the through-hole is formed in a side surface of the glass substrate.
(28)
The package manufacturing method according to (14), wherein processing for etching the sacrificial layer through the through-hole to form the hollow portion is performed after the rewiring processing.
(29)
The package manufacturing method according to any one of (9) to (20), wherein the through-hole is formed after the transparent substrate is laminated.
(30)
The package manufacturing method according to any one of (9) to (20), wherein the through-hole is formed before the transparent substrate is laminated.
(31)
The package manufacturing method according to (17), wherein the support portion is formed integrally with the transparent substrate.
(32)
The package manufacturing method according to (19), wherein the through-hole is formed in a side surface of the transparent substrate.
The scope of the present disclosure is not limited to the illustrated and described exemplary embodiment, but includes all embodiments that provide equivalent effects intended by the present disclosure. In addition, the scope of the present disclosure is not limited to combinations of features of the invention defined by the claims, but can be defined by any combination of specific features among all disclosed features.
Number | Date | Country | Kind |
---|---|---|---|
2020-143938 | Aug 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2021/029800 | 8/13/2021 | WO |