This application claims the priority benefit of Taiwan application serial no. 111149660, filed on Dec. 23, 2022. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to a structure, and in particular, to a package structure.
As the power output of the electronic products today continues to increase, the heat emitted by the electronic components in the package structure also increases. As a result, the performance of the product may be reduced due to the excessive temperature of the electronic components and the circuit boards. Therefore, how to effectively improve the heat dissipation performance of the package structure is a problem that needs to be solved at present.
The disclosure provides a package structure with excellent heat dissipation performance.
A package structure of the disclosure includes a substrate having a bearing surface, an electronic component disposed on the bearing surface and having a first height, at least one heat conductor disposed on the bearing surface and having a second height, an encapsulant disposed on the bearing surface and having a side covering the electronic component and the at least one heat conductor and a third height, and a heat dissipation structure disposed on the encapsulant. The third height is greater than or equal to the first height and the second height. A surrounding area where the substrate is in contact with the electronic component is a heat-generating area, and the at least one heat conductor is disposed in the heat-generating area.
In an embodiment of the disclosure, the ratio of the second height to the third height is not less than 0.6 and not greater than 1.
In an embodiment of the disclosure, the difference between the third height and the first height is less than 0.3 mm.
In an embodiment of the disclosure, the top surface of the encapsulant is substantially aligned with the top surface of the at least one heat conductor.
In an embodiment of the disclosure, the package structure further includes a heat interface material disposed between the heat dissipation structure and the encapsulant.
In an embodiment of the disclosure, the substrate includes a printed circuit board or a low temperature co-fired ceramic circuit board.
In an embodiment of the disclosure, the substrate includes a cavity, and the orthographic projection of the cavity on the substrate overlaps the orthographic projection of the electronic component on the substrate.
In an embodiment of the disclosure, the material of the at least one heat conductor includes metal material or ceramic material.
In an embodiment of the disclosure, the metal material includes copper or aluminum, and the ceramic material includes aluminum nitride, boron nitride, indium nitride, or boron arsenide.
In an embodiment of the disclosure, the ratio of the sum of the orthographic projection area of the at least one heat conductor on the substrate to the sum of the orthographic projection area of the electronic component on the substrate is 0.4 or more in the heat-generating area.
In an embodiment of the disclosure, the electronic component is provided in plurality. and the at least one heat conductor is disposed between the adjacent electronic components.
In an embodiment of the disclosure, the at least one heat conductor is provided in plurality, and the multiple heat conductors are disposed around the electronic component.
In an embodiment of the disclosure, the at least one heat conductor and the heat dissipation structure are integrally formed.
Based on the above, the package structure of the disclosure includes the heat conductors and the electronic components disposed on the substrate, and the heat conductors are located in the heat-generating area, which may effectively conduct the heat emitted by the electronic components to reduce the temperature of the electronic components, so that the temperature accumulated on the bearing surface of the substrate may be reduced and the overall heat dissipation effect of the package structure may be improved so as to further improve the reliability thereof.
Referring to
The substrate 100 may be a circuit substrate, such as a printed circuit board, a low temperature co-fired ceramic circuit board or other suitable substrates, and the disclosure is not limited thereto. The substrate 100 may include multiple substrate pads 102 disposed on the bearing surface 100a for connecting with the electronic component 110 or the heat conductor 120.
The internal structure of the substrate 100 is omitted in
In some embodiments, the substrate 100 may include an air gap 104 or a hollowed cavity 104 so that the substrate 100 has more flexibility in the wiring design. The air gap 104 may be disposed corresponding to the electronic component 110. For example, the orthographic projection of the air gap 104 on the substrate 100 may overlap the orthographic projection of the electronic component 110 on the substrate 100.
The electronic component 110 is, for example, an active component (such as an integrated circuit (IC) chip), a power amplifier, or other electronic components that emit heat. For example, in
The electronic component 110 may include multiple external pads 112 for connecting with the corresponding substrate pads 102. The surrounding area where the electronic component 110 is in contact with the substrate 100 is the heat-generating area HR1, which may be defined as the area where the temperature of the substrate 100 in the working state of the electronic component 110 is higher by more than 50 degrees Celsius the temperature of the substrate 100 in the non-working state of the electronic component 110, or the area where the temperature of the substrate 100 around the electronic component 110 and the temperature of the electronic component 110 in the working state differ within 20 degrees Celsius (e.g., when the temperature of the electronic component 110 is 180 degrees Celsius in the working state, the heat-generating area HR1 refers to the area where the temperature of the substrate 100 around the electronic component 110 is above 160 degrees Celsius). The heat-generating area HR1 defined above is a situation where there is no heat conductor 120 on the substrate 100.
The heat conductor 120 may conduct away the heat emitted by the electronic component 110 and the heat energy accumulated on the bearing surface 100a of the substrate 100, thereby reducing the overall temperature of the package structure 10. The heat conductor 120 may include metal material or ceramic material, and the heat conductivity thereof may be 30 W/m·K or more. In embodiment, the heat conductor 120 is a ceramic material, such as aluminum nitride. boron nitride, indium nitride, boron arsenide, or other suitable ceramic materials. When the heat conductor 120 is a ceramic material, it may be a ball planted on one side of the heat conductor 120 to form a connector 122, and the heat conductor 120 is connected to the substrate pad 102 through the surface mount technology, so as to be fixed on the substrate 100. In other embodiments, the heat conductor 120 may be a metal heat-conducting material such as copper and aluminum, and the disclosure is not limited thereto. The drawings schematically show multiple heat conductors 120, but the disclosure is not limited thereto, and the number and the arrangement of the heat conductors 120 may be adjusted according to actual conditions.
In some embodiments, the orthographic projection of the heat conductor 120 on the substrate 100 does not overlap the orthographic projection of the electronic component 110 on the substrate 100, that is to say, the heat conductor 120 and the electronic component 110 may be disposed on the substrate 100 side by side. In some embodiments, at least one heat conductor 120 may be disposed between the adjacent electronic components 110 so as to conduct away the heat energy of the electronic components 110. The disclosure does not limit the distance between the heat conductor 120 and the electronic component 110, but the distance should be as small as possible so that the heat conductor 120 is located in the heat-generating area HR1 to effectively transfer the heat emitted by the electronic component 110 to the heat conductor 120.
In some embodiments, the ratio of the sum of the orthographic projection area of the heat conductor 120 on the substrate 100 to the sum of the orthographic projection area of the electronic component 110 on the substrate 100 is 0.4 or more in the heat-generating area HR1. In this way, the heat dissipation area may be increased, which is beneficial to the heat dissipation of the electronic component 110, thereby reducing the accumulation of the heat energy on the substrate 100.
In some embodiments, the ratio of the second height H2 to the third height H3 (i.e., H2/H3) is not less than 0.6 and not greater than 1. The disclosure does not limit the size of the second height H2 and the third height H3, which may be adjusted according to actual needs, as long as the ratio of the second height H2 to the third height H3 is within the above range. In this way, the heat dissipation of the electronic component 110 may be facilitated, thereby reducing the accumulation of the heat energy on the substrate 100. When the ratio of the second height H2 to the third height H3 is less than 0.6, the heat conducted from the electronic component 110 to the heat conductor 120 is limited, and the heat dissipation effect of the heat conductor 120 on the electronic component 110 is not significant. When the ratio of the second height H2 to the third height H3 is greater than 1, the heat conducted from the electronic component 110 to the heat conductor 120 reaches a critical level, which limits the improvement of the heat dissipation effect of the heat conductor 120 on the electronic component 110, and instead increases the cost.
In some embodiments, the shape of the orthographic projection of the heat conductor 120 on the substrate 100 may be a rectangle, a circle, a polygon, etc., and the disclosure is not limited thereto.
The encapsulant 130 may include an epoxy resin, a molding compound, or other suitable insulating film encapsulation materials. In embodiment, the encapsulant 130 covers the top surfaces of the heat conductor 120 and the electronic component 110, that is to say, the third height H3 is greater than the first height H1 and the second height H2, but the disclosure is not limited thereto. In other embodiments, the top surface of the encapsulant 130 may be substantially aligned with the top surface of the heat conductor 120 and/or the top surface of the electronic component 110, that is to say, the third height H3 may be substantially equal to the second height H2 and/or or the first height H1. In other words, the top surface of the heat conductor 120 and/or the electronic component 110 may not be covered by the encapsulant 130.
In some embodiments, a distance d2 between the top surface of the encapsulant 130 and the top surface of the electronic component 110 (i.e., the difference between the third height H3 and the first height H1) is less than 0.3 millimeters (mm).
The heat dissipation structure 140 may be, for example, a heat dissipation fin or other suitable heat sink devices. The material of the heat dissipation structure 140 may be copper. aluminum, or other suitable materials, and the disclosure is not limited thereto. In some embodiments, air flow may be passed through the heat dissipation structure 140 to take away the heat energy thereof, so as to improve the heat dissipation effect.
Referring to
Referring to
In embodiment, the heat conductor 120′ is a metal material, such as a copper block, which may be connected to the substrate pad by soldering. Since the heat conductor 120′ is made of the same material as the substrate pad, the heat conductor 120′ and the substrate pad may not be easily distinguished, so the substrate pad connected to the heat conductor 120′ is not shown in
In
In some embodiments, the heat conductor 120′ and the heat dissipation structure 140 may be integrally formed. At this time, the material of the heat conductor 120′ is the same as the material of the heat dissipation structure 140, such as copper or other suitable metal materials.
The assembly method may be, for example, after the electronic component 110 is disposed on the substrate 100, the integrally formed heat conductor 120′ and the heat dissipation structure 140 are disposed on the substrate 100 with the heat conductor 120′ facing the substrate 100, and then a encapsulant 130 is formed in the gap between the substrate 100 and the heat dissipation structure 140 to laterally cover the heat conductor 120′ and the electronic component 110 so as to form the package structure 30. In other embodiments, the heat conductor 120′ and the heat dissipation structure 140 may be two separate components, and may be connected to the heat dissipation structure 140 through a heat interface material or directly, and the disclosure is not limited thereto.
In some embodiments, the shape of the orthographic projection of the heat conductor 120′ on the substrate 100 may be a rectangle, a circle, a polygon, etc., and the disclosure is not limited thereto.
The simulation experiments are listed below to verify the effectiveness of the disclosure, but the disclosure is not limited to the following content.
Experimental example 1 used an package structure similar to the package structure shown in
The experimental example 2 was similar to the experimental example 1, except that the substrate of the experimental example 2 was a low temperature co-fired ceramic circuit board (LTCC), which did not have a cavity.
Experimental example 3 was similar to experimental example 2. except that the low temperature co-fired ceramic circuit board of experimental example 3 had a cavity.
Comparative example 1 to comparative example 3 were similar to experimental example 1 to experimental example 3 respectively, except that the package structures of comparative example 1 to comparative example 3 did not include the heat conductors.
When experimental example 1 to experimental example 3 and comparative example 1 to comparative example 3 were under the same simulation conditions, the package structure was numerically simulated in the working mode, and the junction temperature of each electronic component was obtained as shown in Table 1 below (BF IC in Table 1 refers to the first electronic component 110a, and PA1, PA2, PA3, and PA4 refer to the multiple second electronic components 110b arranged sequentially in a clockwise direction from the upper right corner of the first electronic component 110a in
Experimental example 4 used a package structure similar to the package structure shown in
Experimental example 5 was similar to experimental example 4, except that the substrate of experimental example 5 was a low temperature co-fired ceramic circuit board (LTCC), which did not have a cavity.
Experimental example 6 was similar to experimental example 5, except that the low temperature co-fired ceramic circuit board of experimental example 6 had a cavity.
Comparative example 4 to comparative example 6 were similar to experimental example 4 to experimental example 6 respectively, except that the package structures of comparative example 4 to comparative example 6 did not include the heat conductors.
When experimental example 4 to experimental example 6 and comparative example 4 to comparative example 6 were under the same simulation conditions, the package structure was numerically simulated in the working mode, and the junction temperature of each electronic component was obtained as shown in Table 2 below (BF IC in Table 2 refers to the first electronic component 110a, and PA1 to PA8 refer to the multiple second electronic components 110b arranged sequentially in a clockwise direction from the upper right corner of the first electronic component 110a in
From Table 1 and Table 2, it may be seen that the package structures of experimental example 1 to experimental example 3 were provided with aluminum nitride blocks as heat conductors and the package structures of experimental example 4 to experimental example 6 were provided with copper blocks as heat conductors. Compared with comparative example 1 to comparative example 6, the temperature of the first electronic component and the second electronic component may be significantly reduced, indicating that the heat conductor may help the heat dissipation of the electronic component. In addition, it may be seen from experimental example 3 and experimental example 6 that even if the LTCC circuit board had a cavity, it may still obtain a similar and favorable heat dissipation effect as with the heat dissipation effect of the LTCC circuit board without a cavity (i.e., experimental example 2 and experimental example 5).
Experimental example 7 was aimed at simulating the influence on the junction temperature of the electronic components when the heat conductors had different second heights in the working mode of the package structure. Experimental example 7 was based on a package structure similar to the package structure shown in
The simulation result of experimental example 7 is shown in
Experimental example 8 was aimed at simulating the influence on the junction temperature of the electronic components when the heat conductors had different areas in the working mode of the package structure. Experimental example 8 was similar to the package structure shown in
The simulation result of experimental example 8 is shown in
Number | Date | Country | Kind |
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111149660 | Dec 2022 | TW | national |