The present disclosure relates to storage devices. More particularly, the present disclosure relates to a printed support structure for stacked memory dies.
The capacity and speed of memory arrangements in data storage devices, such as solid state drives (SSDs), is continually improving as technology advances. Demand for higher processing speeds requires increased throughput of memory arrangements. As such, manufacturers of storage devices seek to increase both storage capacity and data throughput for their devices. While it is desirable to increase storage capacity of memory arrangements, increasing the size of the packaged memory device may be undesirable. Further, such improvements are nearly always sought to be implemented at a relatively low cost.
NAND dies can be stacked vertically on a substrate and staggered to allow for connections to be made by way of top or bottom located connection pads. This vertical and staggered arrangement reduces the lateral footprint of the NAND dies while maintaining the ease of access to the connection pads during wire bonding relative to connection pads located adjacent a vertical edge of the NAND dies, thereby allowing for a smaller overall form factor and easier manufacturing.
This staggered arrangement results in at least one memory die having an overhang portion unsupported by a lower memory die. This overhang portion of the memory die may crack when bond force is applied on the pad area during the wire bonding process. Traditionally, to avoid this crack, the length of the overhang portion is decreased, and the die thickness is increased. However, this increases the thickness of the overall memory package. Three- dimensional (3D) printed electronics have been applied in 3D conformal electronics, flexible 3D printed electronics, and stretchable 3D printed electronics applications. Examples, aspects, and implementations described herein provide a 3D-printed support structure that supports the overhang portion during wire bonding while allowing for a decrease in thickness of the memory package.
For example, embodiments described herein provide a stable elastomeric layer including a support structure to support the overhang portion of a memory die via 3D inkjet printing. Using this elastomeric buffer structure, extra strain caused by bond force is released and die cracks are avoided. Additionally, example support structures provided herein allow for a multilayer stack-up structure with increased overhang distance and decreased die thickness, achieving higher storage capacity relative to traditional memory devices.
The disclosure provides a memory device including a substrate and a memory die stack. The memory die stack includes a first silicon die having a first contact pad surface and a bottom surface attached to the substrate. The memory die stack includes a second silicon die including a second contact pad surface. An overhang portion of the second silicon die extends beyond the first silicon die. The memory die stack includes a printed support structure attached to the substrate, the printed support structure supporting the overhang portion of the second silicon die, and one or more bond wires that electrically connect the first and second contact pad surfaces to the substrate, thereby electrically connecting the first and second silicon dies to the controller die by way of the substrate.
The disclosure also provides a memory device including a substrate, a plurality of silicon dies attached one atop another in an offset manner, and a printed support structure attached to the substrate. A bottom one of the silicon dies is attached to the substrate. A second one of the silicon dies is situated above the bottom one of the silicon dies, the second one of the silicon dies including an overhang potion that hangs beyond each other silicon die included I the plurality of silicon dies. The printed support structure supports the overhang portion of the second one of the silicon dies.
The disclosure also provides a method of assembly a memory device. The method includes printing a support structure onto a substrate and attaching a stack of silicon dies to the substrate. The stack of silicon dies includes a first silicon die contacting the substrate and a second silicon die situated above the first silicon die and offset from the first silicon die in a lateral direction to form an offset portion. The offset portion of the second silicon die is supported by the support structure. The method includes electrically connecting each silicon die included in the stack of silicon dies to the substrate with one or more bond wires.
In this manner, various aspects of the disclosure provide for improvements in at least the technical fields of memory devices and their design and architecture. The foregoing summary is intended solely to give a general idea of various aspects of the disclosure, and does not limit the scope of the disclosure in any way. Other aspects of the disclosure will become apparent by consideration of the detailed description, the claims, the Abstract, and the accompanying drawings.
Before any embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. It also will be understood by those of skill in the art that the drawings are not to scale, where some features are exaggerated in order to highlight such features.
The storage system 100 includes the host device 104 that may store and/or retrieve data to and/or from the storage device 106. As illustrated in
As illustrated in
The interface 114 of the storage device 106 may include one or both of a data bus for exchanging data with the host device 104 and a control bus for exchanging commands with the host device 104. The interface 114 may operate in accordance with any suitable protocol. For example, the interface 114 may operate in accordance with one or more of the following protocols: advanced technology attachment (ATA) (e.g., serial-ATA (SATA) and parallel-ATA (PATA)), Fibre Channel Protocol (FCP), small computer system interface (SCSI), serially attached SCSI (SAS), PCI, and PCIe, non-volatile memory express (NVMe), OpenCAPI, GenZ, Cache Coherent Interface Accelerator (CCIX), or the like. The interface 114 is communicatively connected (e.g., a data bus, a control bus, or other suitable connection) to the controller 108, allowing data to be exchanged between the host device 104 and the controller 108. In some examples, the interface 114 may also permit the storage device 106 to receive power from the host device 104.
The NVM 110 may be part of a packaged integrated circuit (IC) or other packaged silicon device, such as a memory device. The NVM 110 may also include read/write circuitry that reads data from and writes data to another portion of the memory device. For instance, the read/write circuitry of the NVM 110 may receive data and a message from the controller 108 that instructs the read/write circuitry to store the data in the NVM 110. Similarly, the read/write circuitry of the NVM 110 may receive a message from the controller 108 that instructs the read/write circuitry to retrieve data from the NVM 110. In some examples, each die (i.e., the controller 108 and memory dies making up the NVM 110 of the memory device) may be individually referred to as a silicon die.
In some examples, the memory device may include any type of non-volatile memory. For example, the NVM 110 may include flash memory or any other suitable non-volatile memory. Flash memory may include NAND-based or NOR-based flash memory, and may store data based on a charge contained in a floating gate of a transistor for each flash memory cell. In NAND-based flash memory, the flash memory may be divided into a plurality of blocks that may divided into a plurality of pages. Each block of the plurality of blocks may include a plurality of NAND cells. Rows of NAND cells may be electrically connected using a word line to define a page of a plurality of pages. Respective cells in each of the plurality of pages may be electrically connected to respective bit lines. Furthermore, the NAND-based flash memory may be 2D or 3D, and may be configured as a single-level cell (SLC) memory, a multi-level cell (MLC) memory, a triple-level cell (TLC) memory, or a quad-level cell (QLC) memory.
The volatile memory 112 may be used by the controller 108 to store information. The volatile memory 112 may be comprised of one or more volatile memory devices. In some examples, the controller 108 may use the volatile memory 112 as a cache. For instance, the controller 108 may store cached information in the volatile memory 112 until the cached information is written to the NVM 110. Examples of the volatile memory 112 include, but are not limited to, random-access memory (RAM), dynamic random access memory (DRAM), static RAM (SRAM), and synchronous dynamic RAM (SDRAM (e.g., DDR1, DDR2, DDR3, DDR3L, LPDDR3, DDR4, LPDDR4, and the like)).
The controller 108 manages one or more operations of the storage device 106. For instance, the controller 108 manages the reading of data from and/or the writing of data to the NVM 110. In some embodiments, when the storage device 106 receives a write command from the host device 104, the controller 108 may initiate a data storage command to store data to the NVM 110 and monitor the progress of the data storage command. In other embodiments, the controller 108 may determine at least one operational characteristic of the storage system 100 and store the at least one operational characteristic in the NVM 110.
The packaged IC 200 includes a substrate 202. A controller die 208 is attached to the substrate 202 with a plurality of solder bumps 206 disposed between the controller die 208 and the substrate 202. The solder bumps 206 may be made entirely or partially of one or more metallic or other conductive materials such as, for instance, gold, silver, palladium, iridium, indium, silver/tin amalgams, one or more binary or ternary metal alloys, lead, and the like. An underfill 210 may be disposed between the controller die 208 and the substrate 202.
Also shown in the illustrated embodiment of
Each silicon die 212 includes a contact pad surface 214 including a contact pad (only one of which is labelled for the sake of clarity). Opposite from the contact pad surface 214, an adhesive (such as, for example, a die attach film) 216 is used to adhere each silicon die 212 to the contact pad surface 214 of an adjacent silicon die 212. The adhesive 216 attaches the first silicon die 212 to the substrate 202. In some embodiments, the stack of silicon dies 212 may be adhered to each other prior to adhering the stack to the substrate 202. In other embodiments, the silicon dies 212 may be added one or more at a time after initially attaching the first silicon die 212 to the substrate 202. In some embodiments, a bottom silicon die 212 may be attached to the substrate with a plurality of solder bumps, such as the solder bumps 206 illustrated with respect to the controller die 208.
The contact pad surface 214 of each silicon die 212 faces away from the substrate 202. This arrangement allows for electrical connectors (e.g., bond wires), such as one or more wires 218, to electrically couple the silicon dies 212 to the substrate 202 (e.g., to wires or traces on or embedded in the substrate 202) and, therefore, to other electrical components (such as the controller die 208, for instance). In some embodiments, the wires 218 may be made entirely or partially of one or more metallic or other conductive materials such as, for instance, copper, aluminum, gold, palladium, indium, iridium, various silver/tin amalgams, lead, as well as binary and/or ternary metal alloys, and the like. In some embodiments, the wires 218 is a round or substantially round wires, but other embodiments may include wires 218 that are flat or ribbon-type wires.
To facilitate the connection of the wires 218 to the contact pad on the contact pad surface 214 of each silicon die 212, the illustrated embodiment of the packaged IC 200 includes the silicon dies 212 stacked in an offset manner, resembling a flight of stairs. This stair shape creates a lower exposed section 220 between the silicon dies 212 and the substrate 202. Other embodiments may include different arrangements of the silicon dies 212. Some embodiments may include silicon dies 212 offset due to having varying sizes and/or shapes. Although not shown in
During the bonding process to bond wires 218 to the contact pad surface 214 of each silicon die 212, a downward force is applied onto each silicon die 212 by a wire bonding device 306, shown in
To provide additional support for the overhang portion 300 without increasing the width of the silicon dies 212, embodiments described herein provide a support structure for the overhang portion 300. The support structure is provided beneath the overhang portion 300 to provide support during the wire bonding process, reducing instances of a crack 304 in the respective silicon die 212.
The method 400 includes printing a support structure 500 to the substrate 202 (at step 402). For example, as shown in
The method 400 includes curing the support structure 500 (at step 403). For example, an ultraviolet (UV) light source 504 is provided to assist with solidifying the support structure 500 during printing. The UV light source 504 cures the support structure 500 to solidify the support structure 500 both during the printing process (shown in
The method 400 includes attaching the memory die stack (e.g., the stack of silicon dies 212) to the substrate 202 (at step 404). The attaching of the stack of silicon dies 212 to the substrate 202 may include, for instance, attaching the silicon dies 212 to each other prior to attaching the stack of silicon dies 212 to the substrate 202. Other embodiments may include attaching one silicon die 212 to the substrate 202, attaching a second silicon die 212 to the top surface of the first silicon die 212, and so forth until all silicon dies 212 are placed. The silicon dies 212 are arranged such that a portion of each top surface (also referred to as the “contact pad surface 214”) of the corresponding silicon die 212 is exposed. This arrangement may be accomplished by staggering the silicon dies 212, utilizing silicon dies 212 of varying sizes/shapes, or the like. A bottom silicon die 212 may be attached to the substrate 202 via an adhesive material or may be soldered to the substrate 202. For example, attaching of the silicon dies 212 to the substrate 202 may include, for instance, depositing solder bumps on respective pads of the bottom silicon die 212, flipping the stack of silicon dies 212, positioning the solder bumps on connectors of the substrate 202, and re-melting the solder bumps (using, for instance, hot air reflow). When attaching the stack of silicon dies 212, an overhang portion 300 of a silicon die 212 is aligned with the support structure 500 such that the support structure 500 support the overhang portion 300 and therefore supports the corresponding silicon die 212, as shown in
The method 400 includes wire bonding the memory dies (at step 405). Wire bonding includes electrically connecting the silicon dies 212 to each other and to the substrate 202 (e.g., wires or traces on or embedded in the substrate 202), and thereby enabling electrical communication between the silicon dies 212 and other components of the packaged IC 200 such as, for instance, the controller die 208 as shown in
In some implementations, the packaged IC 200 may not include the controller die 208. In such implementations, step 401 may be omitted from the method 400, and the silicon dies 212 are attached to the substrate 202 with the support structure 500 but without the controller die 208. In other implementations, the controller die 208 may be attached to the substrate 202 after the support structure 500 is printed to the substrate 202 and/or after the silicon dies 212 are attached to the substrate 202.
The example shown in
At step 404, the memory die stack is attached to substrate 202. The staircase of the support structure 900 compliments the lower exposed section 220, contacting an exposed lower surface 1100 of several silicon dies 212 and providing support to the respective silicon dies 212 (such as memory dies 1-8, shown in
In some instances, a portion of the lower exposed section 220 is supported by a support structure. For example,
Without the support structure, memory dies typically have a thickness of 45 microns or greater (for example, 46 microns). Providing a support structure as provided by embodiments of the present disclosure allow for a reduction in thickness of the memory dies to a thickness less than 40 microns, a thickness less than 36 microns, a thickness between 30 and 40 microns (for example, 36 microns), or the like.
While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof. The scope of the present disclosure should be determined by the following claims.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 63/504,647, filed on May 26, 2023, the entire contents of which is incorporated herein by reference.
Number | Date | Country | |
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63504647 | May 2023 | US |