This application claims priority under 35 U.S.C. §119 to Korean Patent Application No. 10-2011-0007647, filed Jan. 26, 2011, which is hereby incorporated by reference in its entirety.
Image sensors are semiconductor devices for converting optical images into electrical signals. Two general types of image sensors are charge coupled devices (CCDs) and complementary metal oxide silicon (CMOS) image sensors (CISs). CMOS image sensors are devices for digitizing light using imaging technology. In a unit pixel of a CMOS image sensor, a photo diode and a MOS transistor are formed to sequentially and may detect electrical signals by a switching method to form an image.
A metal-0 layer may be formed under a first metal layer. Metal-0 layer may be used as a local interconnection (LIC) for connecting floating diffusion nodes or connecting a source (e.g. a source follower SF) to a drain of a select transistor Select Tr. The resulting pixel layout generally has a layout structure using a layer having at least metal-2 (e.g. at least three metal layers). However, a stack structure having up to a metal-2 layer (e.g. having at least three metal layers) in a relatively small pixel (e.g. such as a 1.4 μm pixel) may have problems such as sensitivity limitations and/or high processing costs.
Embodiments relate to a pixel array and an image sensor including the pixel array. Embodiments relate to a pixel array having an improved sensitivity. Embodiments relate to a pixel array which can drive pixels with high resolution. Embodiments relate to a pixel array which can have improved manufacturing costs and implement a high resolution image sensor.
In embodiments, a pixel array may include a plurality of pixels having a pixel area and a logic area. The pixel array may include at least one of: (1) A photoelectric conversion unit in the pixel area of each of the pixels. (2) A pixel-area transistor disposed at a side of the photoelectric conversion unit in the pixel area. (3) A metal-0 layer on the pixel-area transistor. (4) A metal-1 layer on and/or over the metal-0 layer. (5) A light reception unit on and/or over the metal-1 layer, with the metal-1 layer being the top metal layer in the pixel area.
In embodiments, an image sensor may include a pixel array including a plurality of pixels having a pixel area and a logic area and a pixel gate driver disposed at a side of the pixel array. The pixel array may include at least one of: (1) A photoelectric conversion unit in the pixel area of each of the pixels. (2) A pixel-area transistor disposed at a side of the photoelectric conversion unit in the pixel area. (3) A metal-0 layer on and/or over the transistor of the pixel area. (4) A metal-1 layer on and/or over the metal-0 layer. (5) A light reception unit on and/or over the metal-1 layer, with the metal-1 layer being the top metal of the pixel area.
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Embodiments relate to a pixel array and an image sensor including the pixel array. In the description of the embodiments, it will be understood that when a layer (or film) is referred to as being ‘on’ another layer or substrate, it can be directly on another layer or substrate, or intervening layers may also be present. Further, it will be understood that when a layer is referred to as being ‘under’ another layer, it can be directly under another layer, and one or more intervening layers may also be present. In addition, it will also be understood that when a layer is referred to as being ‘between’ two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
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In embodiments, photoelectric conversion unit 120 may be a photodiode, although but other embodiments may include other types of devices performing similar functions. In accordance with embodiments, light reception unit 140 may include a color filter 142 and/or microlens 144, but other embodiments may include other types of devices performing similar functions.
In embodiments, no metal layers may exist between metal-1 layer M1 (e.g. as the top metal) and light reception unit 140. Likewise, in embodiments, no metal layers may exist between metal-0 layer M0 and metal-1 layer M1. Metal-0 contact M0C may be disposed between metal-0 layer M0 and substrate 110 in a pixel area. Metal-0 layer M0 may electrically connect pixel-area transistors Pixel Tr of the pixels.
In accordance with embodiments (e.g. embodiments illustrated in
In embodiments, an image sensor of a multichip module package (PKG) type may be implemented between a chip wafer (chip/WF) having only a readout IC and a chip wafer (chip/WF) having only a pixel block. For example, the metal-0 layer may be used as an etch stop layer for a through-silicon-via (TSV), thereby implementing an image sensor of a multichip module PKG type between the two chip wafer (chip/WF) after separately manufacturing the pixel block and the readout IC block, in accordance with embodiments. In embodiments, the metal-0 layer M0 may function as a global interconnection (GIC) between transistors of pixel area P.
For example, the metal-0 layer may be used not as a local interconnection (LIC) for connecting FD nodes of small areas, but as a global interconnection (GIC) for electrically connecting pixel-area transistors of pixels, thus a pixel layout may be implemented using only up to the metal-1 layer. Accordingly, the stack height from the photodiode to microlens of a pixel may significantly decrease, thereby improving the sensitivity of the image sensor (e.g. in a small pixel). For example, metal-0 layer may be formed under metal-1 layer through a tungsten damascene process used as a global interconnection (GIC).
Logic area L may be formed at a side of pixel area P. In logic area L, transistor Logic Tr of the logic area may be formed. A plurality of interlayer dielectric layers 130 may be formed on the top of the transistor. A plurality of metals or contacts may be formed in each of the interlayer dielectric layers 130. For example, the metal of logic area L may include metal 1 M1, metal 2 M2, and/or metal 3 M3, although other mixes and combinations are appreciated in other embodiments. The contact of logic area L may include contact 1 M1C, contact 2, and contact 3, although other mixes and combinations are appreciated in other embodiments. Analog area A may be formed at another side of the pixel area P, although other arrangements are appreciated in other embodiments.
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In a pixel array and image sensor according to embodiments, metal-0 layer may electrically connect pixel-area transistors of pixels. For example, in embodiments, metal-0 layer M0 may include at least one of the following: (1) First metal-0 layer M01 connecting gates of the first transfer transistors Transfer 1 for the plurality of pixels. (2) Second metal-0 layer M02 connecting gates of the select transistors Select Tr for the plurality of pixels. (3) Third metal-0 layer M03 connecting gates of the second transfer transistors Transfer 2 for the plurality of pixels. (4) Fourth metal-0 layer M04 connecting gates of the reset transistors Reset Tr for the plurality of pixels.
First photodiode 120a and second photodiode 120b may share a floating diffusion area (FD). For example, the first transfer transistor and the second transfer transistor may be electrically connected to the floating diffusion area (FD) by the metal-0 layer or metal-1 layer, although other embodiments may have different variations.
The first metal-0 layer M01 may be connected with the first transfer transistor Transfer 1 using a contact. The second metal-0 layer M02 may be connected with the select transistor Select Tr using a contact. The third metal-0 layer M03 may be connected with the second transfer transistor Transfer 2 using a contact. The fourth metal-0 layer M04 may be connected with the reset transistor Reset Tr using a contact. The first metal-0 layer M01 may not be connected with the select transistor Select Tr. The third metal-0 layer M03 may not be connected to the reset transistor Reset Tr.
According to embodiments, metal-0 layer may not be used as a local interconnection (LIC), but as a global interconnection (GIC). Accordingly, the top metal of the pixel area may be formed only up to the metal-1 layer. The stack height from the photodiode to microlens of a pixel may be decreased significantly, which may improve the sensitivity of the image sensor, in which may be particularly important for a small pixel.
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According to embodiments, the pixel array and image sensor may include at least one of: a first transfer transistor Tx1, a second transfer transistor Tx2, a third transfer transistor Tx3, a fourth transfer transistor Tx4, a reset transistor Rx, and a drive transistor Dx, although embodiments appreciate different mixes and combinations of components. In embodiments, a metal-0 layer M0 may electrically connect pixel-area transistors of pixels.
For example, in embodiments, metal-0 layer M0 may include at least one of: (1) First metal-0 layer M01 connecting gates of first transfer transistors Tx1 for a plurality of pixels. (2) Second metal-0 layer M02 connecting gates of second transfer transistors Tx2 for a plurality of pixels. (3) Third metal-0 layer connecting gates of third transfer transistors Tx3 for a plurality of pixels. (4) Fourth metal-0 layer M04 connecting gates of fourth transfer transistors Tx4 for a plurality of pixels. (5) Fifth metal-0 layer M05 connecting the gates of reset transistors Rx for a plurality of pixels. In embodiments, metal-0 layer M0 may include a sixth metal-0 layer M06 connecting VDDs Rx VDD of the reset transistors for the plurality of pixels.
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In embodiments, in a pixel array and image sensor, the distance between a photodiode and microlens may be significantly decreased, thereby significantly improving the sensitivity of the image sensor. For example, in embodiments, a metal-0 layer may be used not as a local interconnection (LIC), but as a global interconnection (GIC), which may allow a pixel layout to be manufactured using only up to a metal-1 layer. Accordingly, the stack height from a photoelectric conversion unit to a light reception unit may be significantly decreased, which may significantly improve the sensitivity of the image sensor. These attributes may be particularly important for a relatively small pixel.
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In embodiments, metal-0 layer may be used not as a local interconnection (LIC), but as a global interconnection (GIC), which may allow a pixel layout to be manufactured using only up to the metal-1 layer. Accordingly, since a pixel layout may be implemented using only up to the metal-1 layer, there may be a significant improvement to the sensitivity of the image sensor, which is particularly true for a relatively small pixel. For example, a metal-0 layer may be formed under a metal-1 layer through a tungsten damascene process to be used as a global interconnection (GIC), in accordance with embodiments.
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In embodiments, the image sensor may include a readout IC (ROIC) electrically connected with the pixel array. A through via 170 may be formed in contact with metal-1 layer M1 of the pixel array and electrically connected with the readout IC. The pixel chip and the readout IC may be combined by solder ball 190, although substitutes for a solder ball are appreciated in accordance with embodiments.
In embodiments, a multi-chip module (MCM) package may be implemented between a wafer chip (WF) where only a pixel process is progressed and a wafer chip (WF) where only a readout IC is manufactured. A process for removing an interlayer dielectric layer of a pixel array area (e.g. trench etching) may be omitted from the pixel process, which may result in thereby implementing more optimized processes. In embodiments, a wafer chip process of a pixel area may be possible through processing only up to the metal-1 layer. Since a through-silicon-via landing may be possible for a wiring for the metal-0 layer, additional metal wiring may not be needed, in accordance with embodiments.
Accordingly, an image sensor of a multichip module package (PKG) type may be implemented between a chip wafer (chip/WF) having only a readout IC and a chip wafer (chip/WF) having only a pixel block, in accordance with embodiments. For example, in accordance with embodiments, a metal-0 layer may be used as an etch stop layer for a through-silicon-via TSV, thereby implementing an image sensor of a multichip module PKG type between the two chip wafer (chip/WF) after separately manufacturing the pixel block and the readout IC.
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According to embodiments, in a pixel array and an image sensor, the distance between the photodiode and microlens may be significantly decreased, thereby significantly improving the sensitivity of the image sensor. For example, according to embodiments, the distance between a photodiode and a microlens is decreased considerably, thereby significantly improving the sensitivity of the image sensor.
For example, according to embodiments, a metal-0 layer may be used not as a local interconnection (LIC), but as a global interconnection (GIC), and thus a pixel layout may be manufactured using only up to the metal-1 layer. Accordingly, the stack height from a photoelectric conversion unit to a light reception unit may be decreased significantly, thereby improving the sensitivity of the image sensor, which may be particularly true for a relatively small pixel, according to embodiments. For example, a metal-0 layer may be formed under a metal-1 layer through a tungsten damascene process to be used as a global interconnection (GIC). Pixels with high resolution may be driven, adding a dual gate driver and/or pre-emphasis, according to embodiments. In embodiments, only up to a process of forming a metal-1 layer may be needed in pixel block production, thereby improving production cost. In embodiments, an image sensor of a multichip module package (PKG) type may be implemented between a chip wafer (chip/WF) having only a readout IC and a chip wafer (chip/WF) having only a pixel block.
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to affect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
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