This application claims the priority benefit of Taiwan application serial no. 112149436, filed on Dec. 19, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
This invention relates to semiconductor processing equipment and components thereof, particularly a chemical mechanical polishing apparatus and a polishing pad used by the same.
Semiconductor manufacturing processes often use chemical mechanical polishing (CMP) to perform planarization operations. During chemical mechanical polishing, in addition to the reaction between the polishing liquid and the wafer, the carrier and the wafer suction chuck rotate so that the polishing liquid's suspended particles pass through the polishing pad's support to polish the wafer. The polishing pad conditioner contacts the rotating polishing pad to scrape off the grinding residue and maintain the roughness of the polishing pad.
Compared with the peripheral portion of the polishing pad, the central portion of the polishing pad wears out at a higher rate by the polishing pad conditioner. Therefore, at the later stage of the polishing pad's service life, the polishing pad will form a concave structure from the periphery to the center, which makes the recesses in the peripheral portion of the polishing pad less likely to retain polishing liquid, resulting in a lower polishing rate in the peripheral portion of the polishing pad than in the central portion of the polishing pad. In other words, at the later stage of the service life of the polishing pad, there is an issue of reduced polishing uniformity.
This disclosure provides a polishing pad and a chemical mechanical polishing apparatus using the polishing pad. Through the unique recess design on the polishing pad, sufficient polishing uniformity is maintained at the later stage of the service life of the polishing pad.
In an aspect of this disclosure, a polishing pad is provided for a chemical mechanical polishing apparatus and includes: a central portion provided with a central recess; and an peripheral portion surrounding the central portion provided with at least one peripheral recess, wherein the at least one peripheral recess is arranged along an annulus contour, the lower part of the at least one peripheral recess is larger than the upper part of the at least one peripheral recess in diameter area, and is different from the upper part of the at least one peripheral recess in shape.
In another aspect of this disclosure, a chemical mechanical polishing apparatus is provided, including: a carrier; a polishing pad placed on the carrier which includes a central portion and a peripheral portion surrounding the central portion, wherein the central portion is provided with a central recess, the peripheral portion is provided with at least one peripheral recess, the at least one peripheral recess is arranged along an annulus contour, and the lower part of the at least one peripheral recess has a diameter area and a capacity larger than the upper part of the at least one peripheral recess and are different from the upper part of the at least one peripheral recess in shape; a wafer suction chuck configured to attach and control the wafer so that the wafer contacts the polishing pad; and a polishing liquid supply device is configured to provide polishing liquid to the surface of the polishing pad from above.
According to some embodiments,
The embodiments of this disclosure provide a solution to the insufficiency of polishing uniformity at the later stage of the service life of a polishing pad. Specifically, through the unique recess design of the polishing pad, sufficient polishing uniformity is maintained at the later stage of the service life of the polishing pad.
Referring to
During the chemical mechanical polishing operation, the polishing liquid supply device 106 provides the polishing liquid SL to the surface of the polishing pad 102, causing partial polishing liquid SL to be temporarily stored in the recesses on the surface of the polishing pad 102. In addition, the wafer suction chuck 104 attaches and presses the wafer W onto the polishing pad 102. The wafer suction chuck 104, which attaches the wafer W, and the carrier 100, which carries the polishing pad 102, rotate relative to each other. At this time, the polishing liquid SL in the recesses of the polishing pad 102 is released onto the surface of the polishing pad 102. The chemical additives in the polishing liquid SL react with the wafer W to remove the target material on the surface of the wafer W. In addition, the suspended particles in the polishing liquid SL are supported by the polishing pad 102 to polish the wafer W. Through this chemical reaction and physical polishing process, the surface of the wafer W is planarized.
Meanwhile, during the chemical mechanical polishing process, the polishing pad conditioner 108 contacts the polishing pad 102 from above, removes polishing residues through the rotating disc (such as a diamond disc), and conditions the surface of the polishing pad 102. More specifically, the disc of the polishing pad conditioner 108 wears out the polishing pad 102 for conditioning the polishing pad 102 and maintaining the roughness of the polishing pad 102. Hence, after being conditioned by the polishing pad conditioner 108, the thickness of polishing pad 102 is reduced. However, in reality, the thickness reduction of the polishing pad 102 is uneven.
In the polishing pad 102, the closer to the center, the radius is smaller, and the closer to the edge, the radius is larger. In other words, comparatively, in the polishing pad 102, the portion closer to the center has higher revolutions per minute (RPM) and contacts the polishing pad conditioner 108 more often. As a result, the central portion of the polishing pad 102 is more worn by the polishing pad conditioner 108. Therefore, the polishing pad 102 forms a gradually concave structure from the periphery toward the center at the later stage of the service life. In the meantime, the polishing liquid SL held in the peripheral recesses of the polishing pad 102 flows toward the center. The area with more polishing liquid SL has better grinding efficiency; the area with less polishing liquid SL has worse grinding efficiency. To avoid the issue that the peripheral portion of the polishing pad 102 lacks enough polishing liquid SL, causing the polishing rate to be lower than the central portion at the end of the service life, the polishing pad 102 has different recess designs in the peripheral portion, compared to the central portion.
Referring to
As shown in
On the other hand, as shown in
As shown in
In some embodiments, the diameter width of each peripheral recess RP in the peripheral portion PR (that is, the opening width WP1 of the straight hole H1 and the opening width WP2 of each section of the U-shaped hole H2) is approximately equal to the diameter width WC of each central recess RC. In other embodiments, the opening width WP1/WP2 of each peripheral recess RP in the peripheral portion PR is smaller than the opening width WC of each central recess RC in the central portion CR.
Furthermore, according to some embodiments, each peripheral recess RP in the peripheral portion PR of the polishing pad 102 is slanted. Specifically, the opening of each peripheral recess RP is slanted from the vertical direction toward the central axis of the polishing pad 102. In other words, each peripheral recess RP is similar to tilting toward the center of the polishing pad 102. This design helps to utilize centrifugal force to further maintain the polishing liquid SL in the peripheral portion PR at the later stage of the service life of the polishing pad 102, thereby further improving the polishing uniformity at the later stage of the polishing pad 102. On the other hand, the central recesses RC in the central portion CR of the polishing pad 102 have no slanted design. In other words, the central recesses RC may extend into the polishing pad 102 along a vertical direction.
After the polishing pad 102 is used for a while, the surface gradually wears away, so the upper straight holes H1 of each peripheral recess RP are removed. The U-shaped holes H2 of each peripheral recess RP are now exposed. As shown in
Compared with the recesses that are straight holes from the top to the bottom, the lower part of the peripheral recesses RP is designed to be U-shaped and has a larger capacity to accommodate more of the polishing liquid SL, and has double the cross-sectional area. Therefore, at the later stage of the service life of the polishing pad 102 (when the straight holes H1 are worn away and the U-shaped holes H2 are exposed), sufficient polishing liquid SL is still provided at the peripheral portion PR of the polishing pad 102. Therefore, it is possible to avoid the phenomenon of the peripheral portion PR of the polishing pad 102 having a significantly lower polishing rate than the central portion CR due to a lack of sufficient polishing liquid SL at the later stage of the service life of the polishing pad 102. As a result, the issue of uneven polishing that occurs at the later stage of the polishing pad 102 is resolved.
In the embodiment of the polishing pad 102 where the diameter width of each peripheral recess RP (that is, the diameter width WP1 of the straight hole H1 and the diameter width WP2 of each section of the U-shaped hole H2) is approximately equal to the diameter width WC of each central recess RC in the central portion CR, the polishing rate of the central portion CR and the peripheral portion PR in the early stage of the service life of the polishing pad 102 are approximately the same. Also, the peripheral portion PR has an opening area of relatively twice as much in the later stage of the service life of the polishing pad 102. Therefore, in a situation where there is high polishing uniformity during the early stage of the service life, the issue of uneven polishing at the later stage of the service life is prevented.
On the other hand, after the central recesses RC in the central portion CR of the polishing pad 102 is conditioned, the lower portion remains, and a single opening is maintained, respectively. By increasing the number of the polishing pad 102's peripheral recesses RP in the peripheral portion PR while maintaining the diameter area of the central recesses RC in the central portion CR at the later stage of the service life of the polishing pad 102, the grinding uniformity is improved as the polishing liquid is distributed more evenly with non-uniform design to compensate for the uneven polishing as much as possible.
The polishing pad 402 is similar to the polishing pad 102 described in
As shown in
In some embodiments, the opening width WP3 of the straight recess T1 and the individual opening width WP4 of the U-shaped recess T2 are respectively and substantially equal to the opening width WC of each central recess RC in the central portion CR. In these embodiments, the polishing rate of the central portion CR and the peripheral portion PR are approximately the same in the early stage of the service life of the polishing pad 402, while the peripheral portion PR has approximately twice the opening area in the later stage of the service life. With a high polishing uniformity in the early stage of the service life, this design resolves the issue of uneven polishing at the later stage of the service life. In other embodiments, the opening width WP3 of the straight recess T1 and the individual opening width WP4 of the U-shaped recess T2 are respectively smaller than the opening width WC of the central recess RC.
The polishing pad 602 is similar to the polishing pad 102 described in
As shown in
In the early period of the service life of the polishing pad 602 (as shown in
In the embodiment in which the diameter width WP5 of each annulus recess of the double annulus recess T3 is approximately equal to the diameter width WC of each central recess RC in the central portion CR, the polishing rate of the central portion CR and the peripheral portion PR of the polishing pad 602 in the early stage of the service life are approximately the same, and the opening area of the peripheral portion PR at the later stage of the service life of the polishing pad 602 is more than twice the size. With high polishing uniformity in the early stage of the service life, this design resolves the issue of uneven polishing at the later stage of the service life.
Although not shown, each peripheral recess RP3 in the peripheral portion PR of the polishing pad 802 is similar to the peripheral recess RP2 described in
In summary, this invention provides a chemical mechanical polishing apparatus and a polishing pad for the chemical mechanical polishing apparatus. The edge of the polishing pad is designed with peripheral recess(s) in the peripheral portion. At the beginning of the service life of the polishing pad, the pad exposes an upper part of the peripheral recesses, and at the later stage of the service life of the polishing pad, it exposes a lower part, which has a larger diameter area and capacity of the peripheral recesses. In contrast, the central portion of the polishing pad is designed with central recesses, where the upper and lower parts of the recesses are substantially equal in terms of diameter, area, and capacity. In the early period of the service life of the polishing pad, the upper parts of the central recess and the peripheral recess are exposed with relatively the same diameter area and capacity, providing approximately equal amounts of polishing liquid evenly to the polishing pad. By the later stage of the service life of the polishing pad, the central recess is still exposed to the same diameter area, while the lower part of the peripheral recesses is exposed to a larger diameter area. As a result, the amount of polishing liquid supplied to the peripheral portion of the polishing pad is increased. At the later stage of the service life of the polishing pad, the non-uniform conditioning results in a concave structure from the peripheral to the center, which causes the polishing liquid to flow from the peripheral to the center of the polishing pad. Increasing the amount of polishing liquid provided at the peripheral of the polishing pad at the later stage of the service life of the polishing pad compensates for the decrease in polishing liquid volume due to shape factors. Therefore, at the later stage of the service life of the polishing pad, the central portion and the peripheral portion maintain relatively the same amount of polishing liquid supply. This design ensures that the central and peripheral portions have even and stable polishing rates from the early stage to the later stage of the service life of the polishing pad. In other words, uniform polishing is ensured throughout the entire service life of the polishing pad.
Number | Date | Country | Kind |
---|---|---|---|
112149436 | Dec 2023 | TW | national |