This application claims the priority benefit of Taiwan application serial no. 106101812, filed on Jan. 19, 2017. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The invention relates to a polishing pad and a polishing method, and particularly relates to a polishing pad which is capable of alleviating a concentrated stress generated during a polishing process and a polishing method using the polishing pad.
During a device manufacturing process in the industry, a polishing process is commonly adopted nowadays to planarize a surface of an object being polished. During the polishing process, a slurry may be optionally provided between the surface of the object and a polishing pad, and the surface may be planarized through mechanical friction generated by relative movement between the object and the polishing pad. However, as an adhesive layer is normally provided at interfaces between respective layers of the polishing pad or at an interface between the polishing pad and a polishing platen for tight adhesion, a concentrated stress generated during the polishing process may easily cause protrusion or deformation in the polishing pad. Consequently, the protrusion may hit the object and damage the polishing pad, or the object being polished may be broken.
Currently, U.S. Pat. No. 7,131,901 and Japan Patent Publication No. 2008-53376 have disclosed solutions which are capable of alleviating the concentrated stress generated during a polishing process. However, in these solutions, a recess is provided on a back surface of a polishing layer or on an adhesive layer, so the interfaces include a discontinuous surface. Consequently, bubbles may be easily generated at different interfaces during adhesion in a process of manufacturing the polishing pad. Thus, the stability of the polishing pad is affected.
Hence, additional work is still required to deal with the concentrated stress generated during the polishing process, so that the industry can have more choices.
The invention provides a polishing pad and a polishing method, where the polishing pad is able to alleviate a concentrated stress exerted on the polished pad during a polishing process.
An embodiment of the invention provides a polishing pad. The polishing pad is disposed on a polishing platen and suitable for a polishing process. In addition, the polishing pad includes a polishing layer, an adhesive layer and at least one adhesion-reducing interface layer. The adhesive layer is disposed between the polishing layer and the polishing platen. The at least one adhesion-reducing interface layer is disposed between the adhesive layer and the polishing layer and/or disposed between the adhesive layer and the polishing platen. An area of the at least one adhesion-reducing interface layer is smaller than an area of the adhesive layer.
An embodiment of the invention provides a polishing pad. The polishing pad is disposed on a polishing platen and suitable for a polishing process. In addition, the polishing pad includes a polishing layer, a base layer, a first adhesive layer, a second adhesive layer, and at least one adhesion-reducing interface layer. The base layer is disposed below the polishing layer. The first adhesive layer is disposed between the polishing layer and the base layer. The second adhesive layer, disposed between the base layer and the polishing platen. An area of the at least one adhesion-reducing interface layer is smaller than an area of the first adhesive layer or an area of the second adhesive layer, and the at least one adhesion-reducing interface layer is disposed at least one of the following positions: (a) between the first adhesive layer and the polishing layer; (b) between the first adhesive layer and the base layer; (c) between the base layer and the second adhesive layer; and (d) between the second adhesive layer and the polishing platen.
A polishing method according to an embodiment of the invention is suitable for polishing an object and includes the following: providing the polishing pad according to any one of the above polishing pads; exerting a stress on the object to press the object against the polishing pad; and moving the object and the polishing pad relatively to perform the polishing process.
Based on the above, the polishing pad according to the embodiments of the invention includes the at least one adhesion-reducing interface layer disposed between the adhesive layer and the polishing layer and/or disposed between the adhesive layer and the polishing platen and has a feature that the area of at least one adhesion-reducing layer is smaller than the area of the adhesive layer, or includes the at least one adhesion-reducing interface layer disposed between the first adhesive layer and the polishing layer, between the first adhesive layer and the base layer, between the base layer and the second adhesive layer, or between the second adhesive layer and the polishing platen and has a feature that the area of at least one adhesion-reducing layer is smaller than an area of the first adhesive layer or an area of the second adhesive layer. Therefore, during a polishing process, the polishing pad according to the embodiments of the invention is capable of alleviating the concentrated stress exerted on the polishing pad.
In order to make the aforementioned and other features and advantages of the invention comprehensible, several exemplary embodiments accompanied with figures are described in detail below.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
Reference will now be made in detail to the present preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
Referring to
In the embodiment, the polishing pad 100 includes a central region C, a peripheral region E, and a main polishing region P which is located between the central region C and the peripheral region E. Specifically, in the embodiment, the polishing pad 100 is circular, the central region C is a circular region concentric with the polishing pad 100, the main polishing region P surrounds the central region C, and the peripheral region E surrounds the main polishing region P. Besides, in the embodiment, the polishing pad 100 includes a polishing layer 102, an adhesive layer 104, and an adhesion-reducing interface layer 106.
The polishing layer 102 has a polishing surface PS and a back surface BS opposite to the polishing surface PS. In addition, the bottom surface BS is a flat surface. In other words, in the embodiment, no recess or groove pattern is provided on the back surface BS of the polishing layer 102. Besides, in the embodiment, the polishing layer 102 includes a polymer base material, such as polyester, polyether, polyurethane, polycarbonate, polyacrylate, polybutadiene, or other polymer base materials synthesized from a suitable thermosetting resin or a thermoplastic resin. However, the invention is not limited thereto.
The adhesive layer 104 is disposed between the polishing layer 102 and the polishing platen 110. Specifically, in the embodiment, the back surface BS of the polishing layer 102 and the polishing platen 110 are adhered through the adhesive layer 104. In other words, the polishing pad 100 is adhered and fixed to the polishing platen 110 through the adhesive layer 104. Besides, in the embodiment, the adhesive layer 104 is a continuous glue layer including (but not limited to) an unsupported glue layer or a double-sided glue layer. The material of the glue layer includes, for example, an acrylic-based glue, an epoxy resin-based glue, or a polyurethane-based glue. However, the invention is not limited thereto.
The adhesion-reducing interface layer 106 is disposed between the adhesive layer 104 and the polishing layer 102. Specifically, a region where the adhesion-reducing interface layer 106 is disposed is a stress concentrated region during the polishing process, for example. In the embodiment, the adhesion-reducing interface layer 106 is disposed in the central region C of the polishing pad 100. In an embodiment, a manufacturing process of the polishing pad 100 includes: forming the adhesion-reducing interface layer 106 on the back surface BS of the polishing layer 102 and then entirely forming the adhesive layer 104, or forming the adhesion-reducing interface layer 106 on the adhesive layer 104 and then forming the adhesive layer 104 and the adhesion-reducing interface layer 106 together on the back surface BS of the polishing layer 102. In addition, the adhesive layer 104 may be formed by bonding or coating, for example. Accordingly, in the embodiment, the adhesion-reducing interface layer 106 contacts the back surface BS of the polishing layer 102 and is covered by the adhesive layer 104.
Besides, in the embodiment, the area of the adhesion-reducing interface layer 106 is smaller than the area of the adhesive layer 104. Specifically, the area of the adhesion-reducing interface layer 106 is in a range from 0.01% to 20% of the area of the adhesive layer 104, and preferably in a range from 0.05% to 10% of the area of the adhesive layer 104. When the area of the adhesion-reducing interface layer 106 is smaller than 0.01% of the area of the adhesive layer 104, the polishing pad may be difficult to alleviate the stress. When the area of the adhesion-reducing interface layer 106 is greater than 20% of the area of the adhesive layer 104, the polishing pad may be detached from the polishing platen during the polishing process due to an excessively small effective adhesive area.
Besides, in the embodiment, the adhesion-reducing interface layer 106 includes (but is not limited to): (1) an anti-adhesive agent or a release agent implemented by coating, wherein the anti-adhesive agent is an organic oil or an organic solvent, for example, and the release agent is a fluorine-containing release agent or a silicone-containing release agent, for example; (2) a powder, a fiber, an isolation film, or a low adhesion glue implemented by attachment or adhesion, wherein the powder is a metal powder, a ceramic powder, or an organic powder, for example, the fiber may be a natural fiber or an artificial fiber, for example, the isolation film may be a continuous or a discontinuous film and may be a metal film, a polymer thin film, or a release film, for example, and the low adhesion glue may be a silicone-based glue or a rubber-based glue; or (3) a surface treatment layer implemented by a surface treatment process, wherein the surface treatment layer may be a surface treatment layer with a significantly reduced adhesion formed on the surface of the adhesive layer 104 through a physical process or a chemical process, for example, and the process may be a high temperature process, an irradiation process, an implantation process, a gas process, a plasma process, or a chemical solution process. In other words, in the embodiment, an adhesion between the adhesion-reducing interface layer 106 and the polishing layer 102 is less than an adhesion between the adhesive layer 104 and the polishing layer 102, and/or an adhesion between the adhesive layer 104 and the adhesion-reducing interface layer 106 is less than the adhesion between the adhesive layer 104 and the polishing layer 102. For example, when the adhesion-reducing interface layer 106 includes a powder, a fiber, an isolation film, a low adhesion glue or a surface treatment layer, the adhesion between the adhesion-reducing interface layer 106 and the polishing layer 102 is less than the adhesion between the adhesive layer 104 and the polishing layer 102. In another example, when the adhesion-reducing interface layer 106 includes an anti-adhesion agent or a release agent, the adhesion between the adhesion-reducing interface layer 106 and the polishing layer 102 is less than the adhesion between the adhesive layer 104 and the polishing layer 102, and the adhesion between the adhesive layer 104 and the adhesion-reducing interface layer 106 is less than the adhesion between the adhesive layer 104 and the polishing layer 102. Therefore, an adhesion between a portion of the adhesive layer 104 covering the adhesion-reducing interface layer 106 and the polishing layer 102 may be significantly reduced because of the adhesion-reducing interface layer 106. Specifically, compared with an adhesion between the adhesive layer 104 and the polishing layer 102 in a region without the adhesion-reducing interface layer 106, the adhesion between the adhesive layer 104 and the polishing layer 102 in the region with the adhesion-reducing interface layer 106 is reduced by 50% to 100%, and is preferably reduced by 80% to 100%.
It should be noted that, in the embodiment, since the polishing pad 100 includes the adhesion-reducing interface layer 106 disposed between the adhesive layer 104 and the polishing layer 102, and the area of the adhesion-reducing interface layer 106 is smaller than the area of the adhesive layer 104, the polishing pad 100 is able to alleviate the concentrated stress exerted on the polishing pad 100 when a polishing process is performed with the polishing pad 100. The reasons are described in detail in the following. Since the adhesion-reducing interface layer 106 is disposed between the adhesive layer 104 and the polishing layer 102, the adhesion in a stress concentrated region which is located between the adhesive layer 104 and the polishing layer 102 is significantly reduced. Therefore, during the polishing process, the region where the adhesion-reducing interface layer 106 is located in the polishing layer 102 may be deformed or shift to a suitable extent to alleviate the concentrated stress exerted on the polishing pad 100. Hence, the stress concentrated region of the polishing pad 100 may be prevented from being significantly protruding, deformed, or damaged due to the stress exerted. As a result, the usage life of the polishing pad 100 is prolonged. In another perspective, since the adhesion-reducing interface layer 106 is disposed in the central region C of the polishing pad 100, the polishing pad 100 is suitable for a polishing process whose stress concentrated region is located in the central region C. In other words, the region where the adhesion-reducing interface layer 106 is disposed is the stress concentrated region in the polishing process.
In the embodiment shown in
Referring to
Besides, in the embodiments of
Referring to
In the embodiment, an adhesion between a portion of the adhesive layer 304 covering the adhesion-reducing interface layer 306 and the polishing platen 310 may be significantly reduced because of the adhesion-reducing interface layer 306. Specifically, compared with an adhesion between the adhesive layer 304 and the polishing platen 310 in a region without the adhesion-reducing interface layer 306, the adhesion between the adhesive layer 304 and the polishing platen 310 in the region with the adhesion-reducing interface layer 306 is reduced by 50% to 100%, and is preferably reduced by 80% to 100%.
It should be noted that, in the embodiment, since the polishing pad 300 includes the adhesion-reducing interface layer 306 disposed between the adhesive layer 304 and the polishing platen 310, and the area of the adhesion-reducing interface layer 306 is smaller than the area of the adhesive layer 304, the polishing pad 300 is able to alleviate the concentrated stress exerted on the polishing pad 300 when a polishing process is performed with the polishing pad 300. The reasons are described in detail in the following. Since the adhesion-reducing interface layer 306 is disposed between the adhesive layer 304 and the polishing platen 310, the adhesion in the stress concentrated region which is located between the adhesive layer 304 and the polishing platen 310 is significantly reduced. Therefore, during the polishing process, the region where the adhesion-reducing interface layer 306 is located in the polishing layer 302 and the adhesive layer 304 may be deformed or shift to a suitable extent to alleviate the concentrated stress exerted on the polishing pad 300. Hence, the stress concentrated region of the polishing pad 300 may be prevented from being significantly protruding, deformed, or damaged due to the stress exerted. As a result, the usage life of the polishing pad 300 is prolonged. In another perspective, since the adhesion-reducing interface layer 306 is disposed in the central region C of the polishing pad 300, the polishing pad 300 is suitable for a polishing process whose stress concentrated region is in the central region C. In other words, where the adhesion-reducing interface layer 306 is disposed is the stress concentrated region in the polishing process.
In general, the stress concentrated region of the polishing pad may be distributed differently if different polishing apparatuses are adopted for the polishing process. Specifically, there may be one stress concentrated region in the polishing pad, for example, and this one stress concentrated region locates in the central region or the peripheral region of the polishing pad. Alternatively, there may be two or more stress concentrated regions in the polishing pad, for example, and these stress concentrated regions locate in the central region and the peripheral region. In other words, during the polishing process, there may be one or more stress concentrated regions in the polishing pad. In another perspective, the position of the stress concentrated region depends on the different polishing processes or polishing apparatus, and thus the region with the adhesion-reducing interface layer may be disposed correspondingly. Hence, people having ordinary skill in the art shall appreciate that the polishing pad of the invention shall not be limited to those illustrated in
Based on the above, the polishing pad of the invention includes the at least one adhesion-reducing interface layer disposed between the adhesive layer and the polishing layer and/or between the adhesive layer and the polishing platen, and the area of the at least one adhesion-reducing interface layer is smaller than the area of the adhesive layer. Thus, during the polishing process, the polishing pad of the invention is able to alleviate the concentrated stress exerted on the polishing pad, so as to prolong the usage life of polishing pad.
Referring to
The polishing pad 400 also includes a first adhesive layer 404a which is located between the polishing layer 402 and the base layer 408. Specifically, in the embodiment, the back surface BS of the polishing layer 402 and the top surface TS of the base layer 408 are adhered through the first adhesive layer 404a. Besides, in the embodiment, the first adhesive layer 404a is a continuous glue layer including (but is not limited to) an unsupported glue layer, a double-sided glue layer, a hot melt glue layer, or a moisture curable glue layer. The material of the glue layer includes, for example, an acrylic-based glue, an epoxy resin-based glue, or a polyurethane-based glue. However, the invention is not limited thereto.
The polishing pad 400 includes a second adhesive layer 404b disposed between the base layer 408 and the polishing platen 410. Specifically, in the embodiment, the bottom surface DS of the base layer 408 and the polishing platen 410 are adhered through the second adhesive layer 404b. In other words, the polishing pad 400 is adhered and fixed to the polishing platen 410 through the second adhesive layer 404b. Besides, in the embodiment, the second adhesive layer 404b is a continuous glue layer including (but not limited to) an unsupported glue layer or a double-sided glue layer. The material of the glue layer includes, for example, an acrylic-based glue, an epoxy resin-based glue, or a polyurethane-based glue. However, the invention is not limited thereto.
The polishing pad 400 includes an adhesion-reducing interface layer 406 which is located between the first adhesive layer 404a and the polishing layer 402. In an embodiment, a manufacturing process of the polishing pad 400 includes the following steps. First, the adhesion-reducing interface layer 406 is formed on the back surface BS of the polishing layer 402 and then the first adhesive layer 404a is entirely formed, or the adhesion-reducing interface layer 406 is formed on the first adhesive layer 404a and then the first adhesive layer 404a and the adhesion-reducing interface layer 406 are formed together on the back surface BS of the polishing layer 402. In addition, the first adhesive layer 404a may be formed by bonding or coating, for example. Then, after the base layer 408 is adhered and fixed to the first adhesive layer 404a by bonding, for example, the second adhesive layer 404b is formed on the bottom surface DS of the base layer 408. In addition, the second adhesive layer 404b may be formed by bonding or coating, for example. Accordingly, in the embodiment, the adhesion-reducing interface layer 406 contacts the back surface BS of the polishing layer 402 and is covered by the first adhesive layer 404a.
Besides, in the embodiment, the area of the adhesion-reducing interface layer 406 is smaller than the area of the first adhesive layer 404a or the area of the second adhesive layer 404b. Specifically, the area of the adhesion-reducing interface layer 406 is in a range from 0.01% to 20% of the area of the first adhesive layer 404a, and is preferably 0.05% to 10% of the area of the first adhesive layer 404a, or the area of the adhesion-reducing interface layer 406 is in a range from 0.01% to 20% of the area of the second adhesive layer 404b, and is preferably 0.05% to 10% of the area of the second adhesive layer 404b. When the area of the adhesion-reducing interface layer 406 is smaller than 0.01% of the area of the first adhesive layer 404a or the second adhesive layer 404b, the polishing pad may be difficult to alleviate the stress. When the area of the adhesion-reducing interface layer 406 is greater than 20% of the area of the first adhesive layer 404a or the second adhesive layer 404b, the polishing pad may be detached from the polishing platen during the polishing process due to an excessively small effective adhesive area.
Besides, in the embodiment, the adhesion-reducing interface layer 406 includes (but is not limited to): (1) an anti-adhesive agent or a release agent implemented by coating, wherein the anti-adhesive agent is an organic oil or an organic solvent, for example, and the release agent is a fluorine-containing release agent or a silicone-containing release agent, for example; (2) a powder, a fiber, an isolation film, or a low adhesion glue implemented by attachment or adhesion, wherein the powder is a metal powder, a ceramic powder, or an organic powder, for example, the fiber may be a natural fiber or an artificial fiber, for example, the isolation film may be a continuous or a discontinuous film and may be a metal film, a polymer thin film, or a release film, for example, and the low adhesion glue may be a silicone-based glue or a rubber-based glue; or (3) a surface treatment layer implemented by a surface treatment process, wherein the surface treatment layer may be a surface treatment layer with a significantly reduced adhesion formed on the surface of the first adhesive layer 404a through a physical process or a chemical process, for example, and the process may be a high temperature process, an irradiation process, an implantation process, a gas process, a plasma process, or a chemical solution process. In other words, in the embodiment, an adhesion between the adhesion-reducing interface layer 406 and the polishing layer 402 is less than an adhesion between the first adhesive layer 404a and the polishing layer 402, and/or an adhesion between the first adhesive layer 404a and the adhesion-reducing interface layer 406 is less than the adhesion between the first adhesive layer 404a and the polishing layer 402. For example, when the adhesion-reducing interface layer 406 includes a powder, a fiber, an isolation film, a low adhesion glue or a surface treatment layer, the adhesion between the adhesion-reducing interface layer 406 and the polishing layer 402 is less than the adhesion between the first adhesive layer 404a and the polishing layer 402. In another example, when the adhesion-reducing interface layer 406 includes an anti-adhesion agent or a release agent, the adhesion between the adhesion-reducing interface layer 406 and the polishing layer 402 is less than the adhesion between the first adhesive layer 404a and the polishing layer 402, and the adhesion between the first adhesive layer 404a and the adhesion-reducing interface layer 406 is less than the adhesion between the first adhesive layer 404a and the polishing layer 402. Therefore, an adhesion between a portion of the first adhesive layer 404a covering the adhesion-reducing interface layer 406 and the polishing layer 402 may be significantly reduced because of the adhesion-reducing interface layer 406. Specifically, compared with an adhesion between the first adhesive layer 404a and the polishing layer 402 in a region without the adhesion-reducing interface layer 406, the adhesion between the first adhesive layer 404a and the polishing layer 402 in the region with the adhesion-reducing interface layer 406 is reduced by 50% to 100%, and is preferably reduced by 80% to 100%.
It should be noted that, in the embodiment, since the polishing pad 400 includes the adhesion-reducing interface layer 406 disposed between the first adhesive layer 404a and the polishing layer 402, and the area of the adhesion-reducing interface layer 406 is smaller than the area of the first adhesive layer 404a, the polishing pad 400 is able to alleviate the concentrated stress exerted on the polishing pad 400 when a polishing process is performed with the polishing pad 400. The reasons are described in detail in the following. Since the adhesion-reducing interface layer 406 is disposed between the first adhesive layer 404a and the polishing layer 402, the adhesion in the stress concentrated region which is located between the first adhesive layer 404a and the polishing layer 402 is significantly reduced. Therefore, during the polishing process, the region where the adhesion-reducing interface layer 406 is located in the polishing layer 402 may be deformed or shift to a suitable extent to alleviate the concentrated stress exerted on the polishing pad 400. Hence, the stress concentrated region of the polishing pad 400 may be prevented from being significantly protruding, deformed, or damaged due to the stress exerted. As a result, the usage life of the polishing pad 400 is prolonged. In another perspective, since the adhesion-reducing interface layer 406 is disposed in the central region C of the polishing pad 400, the polishing pad 400 is suitable for a polishing process whose stress concentrated region is in the central region C. In other words, where the adhesion-reducing interface layer 406 is disposed is the stress concentrated region in the polishing process.
Besides, in the embodiment of
Referring to
In the embodiment, an adhesion between a portion of the first adhesive layer 504a covering the adhesion-reducing interface layer 506 and the base layer 508 may be significantly reduced because of the adhesion-reducing interface layer 506. Specifically, compared with an adhesion between the first adhesive layer 504a and the base layer 508 in a region without the adhesion-reducing interface layer 506, the adhesion between the first adhesive layer 504a and the base layer 508 in the region with the adhesion-reducing interface layer 506 is reduced by 50% to 100%, and is preferably reduced by 80% to 100%.
It should be noted that, in the embodiment, since the polishing pad 500 includes the adhesion-reducing interface layer 506 which is disposed between the first adhesive layer 504a and the base layer 508, and the area of the adhesion-reducing interface layer 506 is smaller than the area of the first adhesive layer 504a or the second adhesive layer 504b, the polishing pad 500 is able to alleviate the concentrated stress exerted on the polishing pad 500 when a polishing process is performed with the polishing pad 500. The reasons are described in detail in the following. Since the adhesion-reducing interface layer 506 is disposed between the first adhesive layer 504a and the base layer 508, the adhesion in the stress concentrated region which is located between the first adhesive layer 504a and the base layer 508 in the is significantly reduced. Therefore, during the polishing process, the region where the adhesion-reducing interface layer 506 is located in the polishing layer 502 and the first adhesive layer 504a may be deformed or shift to a suitable extent to alleviate the concentrated stress exerted on the polishing pad 500. Hence, the stress concentrated region of the polishing pad 500 may be prevented from being significantly protruding, deformed, or damaged due to the stress exerted. As a result, the usage life of the polishing pad 500 is prolonged. In another perspective, since the adhesion-reducing interface layer 506 is disposed in the central region C of the polishing pad 500, the polishing pad 500 is suitable for a polishing process whose stress concentrated region is in the central region C. In other words, where the adhesion-reducing interface layer 506 is disposed is the stress concentrated region in the polishing process.
Referring to
In the embodiment, an adhesion between a portion of the second adhesive layer 604b covering the adhesion-reducing interface layer 606 and the base layer 608 may be significantly reduced because of the adhesion-reducing interface layer 606. Specifically, compared with an adhesion between the second adhesive layer 604b and the base layer 608 in region without the adhesion-reducing interface layer 606, the adhesion between the second adhesive layer 604b and the base layer 608 in the region with the adhesion-reducing interface layer 606 is reduced by 50% to 100%, and is preferably reduced by 80% to 100%.
It should be noted that, in the embodiment, since the polishing pad 600 includes the adhesion-reducing interface layer 606 which is disposed between the second adhesive layer 604b and the base layer 608, and the area of the adhesion-reducing interface layer 606 is smaller than the area of the first adhesive layer 604a or the second adhesive layer 604b, the polishing pad 600 is able to alleviate the concentrated stress exerted on the polishing pad 600 when a polishing process is performed with the polishing pad 600. The reasons are described in detail in the following. Since the adhesion-reducing interface layer 606 is disposed between the second adhesive layer 604b and the base layer 608, the adhesion in the stress concentrated region which is located between the second adhesive layer 604b and the base layer 608 is significantly reduced. Therefore, during the polishing process, the region where the adhesion-reducing interface layer 606 is located in the polishing layer 602, the first adhesive layer 604a, and the base layer 608 may be deformed or shift to a suitable extent to alleviate the concentrated stress exerted on the polishing pad 600. Hence, the stress concentrated region of the polishing pad 600 may be prevented from being significantly protruding, deformed, or damaged due to the stress exerted. As a result, the usage life of the polishing pad 600 is prolonged. In another perspective, since the adhesion-reducing interface layer 606 is disposed in the central region C of the polishing pad 600, the polishing pad 600 is suitable for a polishing process whose stress concentrated region is in the central region C. In other words, where the adhesion-reducing interface layer 606 is disposed is the stress concentrated region in the polishing process.
Referring to
In the embodiment, an adhesion between a portion of the second adhesive layer 704b covering the adhesion-reducing interface layer 706 and the polishing platen 710 may be significantly reduced because of the adhesion-reducing interface layer 706. Specifically, compared with an adhesion between the second adhesive layer 704b and the polishing platen 710 in a region without the adhesion-reducing interface layer 706, the adhesion between the second adhesive layer 704b and the polishing platen 710 with the adhesion-reducing interface layer 706 is reduced by 50% to 100%, and is preferably reduced by 80% to 100%.
It should be noted that, in the embodiment, since the polishing pad 700 includes the adhesion-reducing interface layer 706 which is disposed between the second adhesive layer 704b and the polishing platen 710, and the area of the adhesion-reducing interface layer 706 is smaller than the area of the first adhesive layer 704a or the second adhesive layer 704b, the polishing pad 700 is able to alleviate the concentrated stress exerted on the polishing pad 700 when a polishing process is performed with the polishing pad 700. The reasons are described in detail in the following. Since the adhesion-reducing interface layer 706 is disposed between the second adhesive layer 704b and the polishing platen 710, the adhesion in the stress concentrated region which is located between the second adhesive layer 704b and the polishing platen 710 is significantly reduced. Therefore, during the polishing process, the region where the adhesion-reducing interface layer 706 is located in the polishing layer 702, the first adhesive layer 704a, the base layer 708 and the second adhesive layer 704b may be deformed or shift to a suitable extent to alleviate the concentrated stress exerted on the polishing pad 700. Hence, the stress concentrated region of the polishing pad 700 may be prevented from being significantly protruding, deformed, or damaged due to the stress exerted. As a result, the usage life of the polishing pad 700 is prolonged. In another perspective, since the adhesion-reducing interface layer 706 is disposed in the central region C of the polishing pad 700, the polishing pad 700 is suitable for a polishing process whose stress concentrated region is in the central region C. In other words, where the adhesion-reducing interface layer 706 is disposed is the stress concentrated region in the polishing process.
Besides, since different polishing apparatuses may be adopted for a polishing process, there may be more than one stress concentrated region in the polishing pad during the polishing process. For example, when there may be one stress concentrated region in the polishing pad during the polishing process, said stress concentrated region may be located in the central region or the peripheral region, and when there may be two or more stress concentrated regions in the polishing pad during the polishing process, said stress concentrated regions may be located in the central region and the peripheral region. In another perspective, the position of the stress concentrated region depends on the different polishing process or the polishing apparatus, and thus the region with the adhesion-reducing interface layer may be disposed correspondingly. Hence, people having ordinary skill in the art shall appreciate that the polishing pad of the invention shall not be limited to those illustrated in
Based on the above, the polishing pad of the invention includes the at least one adhesion-reducing interface layer disposed at least one of between the first adhesive layer and the polishing layer, between the first adhesive layer and the base layer, between the base layer and the second adhesive layer, and between the second adhesive layer and the polishing platen, and the area of the at least one adhesion-reducing interface layer is smaller than the area of the first adhesive layer or the second adhesive layer. Thus, during the polishing process, the polishing pad of the invention is able to alleviate the concentrated stress exerted on the polishing pad, so as to prolong the usage life of polishing pad.
It should be noted that, in each embodiment mentioned above, a thickness of the adhesion-reducing interface layer (e.g., 1 to 100 micrometers) may be set to be thinner than a thickness of the respective adhesive layers (e.g., 150 to 400 micrometers). Besides, the adhesive layer has an ability of deformation and fluidity when being adhered. Therefore, the adhesive layer may cover the adhesion-reducing interface layer, so that the adhesive layer and the adhesion-reducing interface layer are coplanar, or there may only be a tiny step difference between surfaces of the adhesive layer and the adhesion-reducing interface layer. Particularly, when the adhesion-reducing interface layer is implemented as a surface treatment layer foamed on the surface of the adhesive layer through a surface treatment, the adhesion-reducing interface layer and the adhesive layer are integrated and substantially coplanar. Hence, when the polishing pad of the invention is being manufactured, bubbles may be prevented from being generated at respective interfaces during adhesion, so as to prevent the bubbles from affecting the polishing pad. Besides, since the adhesion-reducing interface layer is only disposed at the interface between the adhesive layer and another layer, the adhesive layer covering the top or the bottom of the adhesion-reducing interface layer still keeps its properties. Thus, in general, the region of the polishing pad with the adhesion-reducing interface layer and the region of the polishing pad without the adhesion-reducing interface layer have similar properties, such as similar hardness, compressibility, or modulus. Consequently, the polishing pad may have more uniform polishing properties.
Referring to
Then, at Step S12, a stress is exerted on the object. Hence, the object is pressed against the polishing pad and contacts the polishing pad. Specifically, the object may contact the polishing surface PS of the polishing layer 102, 202, 302, 402, 502, 602, or 702. In addition, the stress is exerted onto the object by using a carrier capable of holding the object, for example.
Then, at Step S14, the object and the polishing pad are moved relatively to perform a polishing process on the object by using the polishing pad, thereby polishing the object. Specifically, the polishing platen 110, 210, 310, 410, 510, 610, or 710 may drive the polishing pad disposed on the polishing platen 110, 210, 310, 410, 510, 610, or 710 to rotate together, so as to generate relative movement between the polishing pad and the object.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.
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106101812 A | Jan 2017 | TW | national |
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2008053376 | Mar 2008 | JP |
200512061 | Apr 2005 | TW |
I313209 | Aug 2009 | TW |
Entry |
---|
“Office Action of China Counterpart Application,” dated May 15, 2019, p. 1-p. 12. |
Number | Date | Country | |
---|---|---|---|
20180200864 A1 | Jul 2018 | US |