The invention relates to a process machine, in particular for treating and/or inspecting substrates, in particular boards, printed circuit boards, solar cells or the like, having at least one transport device for transporting the substrate and having at least one process device for processing, in particular for treating and/or inspecting the substrates.
The invention also relates to a method centered thereon.
Today's board printers, such as those used, for example, for printing boards, in particular printed circuit boards, have an infeed and an outfeed, wherein the boards to be printed are fed in via the infeed by means of a usually external conveyer device and the treated, in particular printed, boards are discharged once more from the outfeed by means of a usually external conveyer device and fed, for example, to a subsequent process. Today's substrate or board printers are integrated systems which have the process device which undertakes the actual treatment with its own transport path and the transport device for the boards within the process unit between infeed and outfeed. As a rule, also integrated into the board printer are inspection facilities, which for example make incorrect printing or inadequate printing visible and allow direct reworking in the board printer without the substrate to be printed, that is to say the board, having to be removed from the work flow. These board printers are capable of high capacity, particularly due to their high integration. Here, the particular treatment unit, which, for example, comprises a screen printing stencil for the passage of soldering paste and a screen printing squeegee, which applies soldering paste to the board or substrate through the screen printing stencil, and a lift and conveyer unit, which places the board on the screen printing stencil for the purpose of printing and feeds it to and removes it from the actual printing/treating location, are in each case built into the board printer. An example of such an integrated board printer is disclosed in DE 103 11 821. Because of the required high throughput speeds with consistently high and reliable precision, elaborate fixings, in particular screw fixings, which hold reliably in continuous operation, are necessary. As a result, established board printers disclosed in the prior art have the disadvantage that, when changing the product line for example, they have to be removed completely from the production flow, and the production line which includes these board printers stops. As a result, set-up times and changeover times in particular and also periods of downtime lead to a stoppage of production in the respective production line. Also, the established board printer can only be used for the task for which it has just been set up in the respective production line. As a result, established board printers are not ideally suited to small batches and applications in which very high flexibility is required, as their set-up times are comparatively long measured against the production run of a small batch. In particular, it is disadvantageous that the production line is stopped while such a board printer is being changed over for another product.
The stated disadvantages are avoided with the proposed process machine, in particular for treating, in particular printing, and/or inspecting substrates, in particular boards, printed circuit boards, solar cells or the like, having at least one transport device for transporting the substrates and having at least one process device, in particular for treating and/or inspecting the substrates. It is provided that transport device and process device are in the form of separate, in each case self-supporting, modular units, wherein the modular units can be selectively combined with one another in such a way that the transport device undertakes the transportation of the boards through the process device. Unlike board printers which are established in the prior art, according to the invention, transport device and process device are in the form of separate modular units. In doing so, each of these modular units is self-supporting. By this is meant that, with respect to a given working height, they only vary this given working height by an insignificant amount when the transport device and process device are connected or disconnected. With an established board printer, if the treatment unit, that is to say the screen printing table or the screen printing stencil or the squeegee, for example, is removed, it must be stored on a carriage or rack for example. With the design according to the invention of the process machine, if the process device is released from the transport device, the process device and the transport device are in each case self-supporting. Storage or setting aside with additional means as is common in the prior art is not necessary here. Transport device and process device can be easily separated from one another and joined together again. Here, the modular units are designed so that the transport device undertakes the transportation of the substrates through the process device. Unlike integrated board printers established in the prior art, the transportation is consequently not carried out by mechanisms of the board printer itself but by the transport device, which is in the form of a separate modular unit and is combined with the process device for this purpose. It is consequently possible to combine a transport device with the one or other process device depending on the requirement for the application. In particular, compared with the prior art, this results in the advantage that a first process device can be combined with the transport device and can produce in continuous production mode while another process device, which is currently not combined with the transport device, is changed over for a new, different production run. At the end of the production run of the first process device, the second process device, which in this way is changed over outside the actual manufacturing system, can be easily combined with the transport device in place of this first process device, as a result of which only a minimal amount of time is lost for removing the first process device and joining the second process device to the same transport device in each case. A very much higher flexibility of production flows in assembly lines can be achieved in this way. In particular, possible failures of process devices can also easily be buffered in this way if, for example, a second process device, which only has to be inserted into the manufacturing system in place of the first process device should it fail, is available as a replacement. In this way, production can continue as long as the first, defective process device is being restored.
In a further embodiment, it is provided that the transport device and/or the process device is/are in each case provided with a travelling chassis and/or a foot stand. Transport device and/or process device can be moved from one position to another by means of the travelling chassis without great effort. In particular, in order to combine transport device and process device, it is very easily possible to move at least one of the two devices to enable it to be moved into position for combining with the other device in each case. In particular, it is advantageously possible here, to provide the transport device, for example, with a foot stand and the process device with a travelling chassis so that the transport device remains substantially stationary, whereas the process device can be easily moved by means of the travelling chassis. Particularly advantageously, both transport device and process device have a combination of travelling chassis and foot stand, wherein, to transport one of the two devices, the travelling chassis is activated, for example by means of a lever mechanism which is common in the prior art, but, for production mode, the travelling chassis is deactivated and the foot stand is used for fixed, stationary standing. In this way, fixed and reliable standing on the one hand can be very advantageously combined with easy transport capability on the other.
Further, it is advantageously provided that a plurality of transport devices, which can be combined with one another in such a way as to form at least one common transport line for the substrates, are provided. The transport device according to the invention is consequently not only used for transporting substrates or substrate to be printed or treated through the process device, but is also designed in such a way that it can be extended to form a transport line by combining a plurality of transport devices. For this purpose, the transport devices are designed as independent modules in such a way that the infeed of the substrates takes place at their one end of the transport path, which is realized, for example, by a conveyor belt in the form of an endless conveyor path, and the outfeed, for example the transfer to the next transport device, takes place at the respective other end of the conveyor path. A plurality of such transport devices can consequently be combined to form any transport line. This enables a continuous manufacturing line or assembly line to be formed.
Preferably, it is provided that at least one of the process devices of the transport line can be associated with a selectable position. A process device can consequently be associated with a transport line formed from a plurality of transport devices at a selectable position, in particular, at the same time, it is provided that a plurality of process devices can be associated with a transport line so formed. Consequently, it is possible to form a continuous transport line from a plurality of (similar) transport devices, for example in the form of an assembly line, wherein process devices can be arranged at any selectable positions in this transport line. Important here is the advantage that different process devices can undertake different tasks, for example one process device realizes the process of printing and another process device realizes the process of board or substrate separation or inspection. Transport devices and process devices can be freely combined in accordance with selectable criteria to form the assembly line. However, a degree of flexibility is achieved which is very advantageous not only from the point of view of the method flow but also spatially.
As already mentioned, it is particularly advantageous that a plurality of process devices, which have different functions, in particular treatment functions and/or inspection functions for the substrates, are provided. Unlike integrated board printers established in the prior art, one process device, for example, carries out only one task, for example the printing of the board or the substrate. Another process device downstream thereof effects the inspection for example. Such arrangements are not compulsory but are intended to indicate that the proposed modular system consisting of process devices and transport devices allows the particular user an extraordinary amount of freedom in the construction and design of his production flow and his assembly line. This is exceptionally advantageous, particularly for small batch manufacturing systems with very short model cycles, as, for example, substantially unchanging tasks, such as the separating of substrates or inspection tasks, can be undertaken by one process device which remains substantially unchanged in the assembly line, whereas the printing of the substrate for the respective circuits and models currently being produced is undertaken by dedicated process devices, of which one is already being set up while another is still producing. In order to change the product to be manufactured, the process device which was initially in production is removed from the line and the process device for the new product is moved into its place. Alternatively, it is also possible to bring a process device which is switched off but has already been set up for the new product into position, for example before or after the process device that is still manufacturing, that is to say to combine it with the respective transport unit, but not yet put it into operation. This enables the down times and setup times of an assembly line to be reduced to an exceptionally great extent.
For this purpose, it is preferably provided that at least one print device, one inspection device, one depanelling device, one marking device, one identification device, one drying device and/or one oven device are provided as process devices. As described above, the different process devices can be selectively combined with the transport device. If, for example, an overall printed circuit board is to be separated, then the depanelling device is combined with the transport device. If substrates are to be marked or if marked substrates are to be identified, then the marking device and the identification device respectively are combined with the transport device accordingly. For drying and/or heating, the drying and/or oven devices are combined with the transport device. Other process devices which are not mentioned here can, of course, also be provided.
In another advantageous design, it is provided that the transport device has one transport line section or a plurality of transport line sections. The at least one transport line section is formed by the conveyor device of the transport device. The transport line section is the section of the transport line formed by a plurality of transport devices which is formed by the beginning of the conveyor device to the outfeed of the conveyor devices of the respective individual transport device. In particular, it is provided that the transport device has a plurality of parallel-running transport line sections, that therefore a plurality of similar or different substrates and substrate sizes can be conveyed in parallel on the same transport device but on different transport line sections.
Preferably, it is also provided that at least two transport devices can be arranged next to one another perpendicular to the transport direction to form at least two parallel transport lines. The transport devices can consequently be combined in such a way, for example back-to-back, that their parallel transport line sections form at least two parallel transport lines. In doing so, the direction of travel of the transport devices is freely selectable, in particular reversible. The figures show more detail.
Particularly preferably, it is provided that each transport device and/or each process device has at least one dedicated drive. Here, drive not only means a mechanism for moving boards or similar which are to be transported or treated, but also any source of power in the form of a motor which enables transportation or the carrying out of the process in transport devices or in the process device. In this way, every transport device and every process device is independent with regard to the particular operations to be effected thereby. The modular concept of the invention is therefore taken into account in a particularly advantageous manner, as namely each transport device and each process device forms an independent unit in its own right which can be used at freely selectable positions within a production process. In the same way, it is provided that the process device and the transport device are not dependent on the assembly line drives. Each process device and each transport device preferably has its own drive device for the processes to be carried out therein and therewith in each case.
Further, it is provided that in each case the process device has at least one infeed mouth for the partial or complete acceptance of at least one transport device. Here, infeed mouth is understood to mean such an open-edged cutout in the process device which, depending on the width of the process device, overlaps or encompasses the transport device for the purpose of combining with one or more transport devices. The infeed mouth consequently encompasses the at least one transport device when the process device is combined with the transport device. At the same time, a process device can also overlap two or more transport devices if they are designed accordingly.
Preferably, it is further provided that, for the partial or complete acceptance of the at least one transport device, the process device can be moved/fed towards said transport device transversely, in particular perpendicular to the transport direction of the transport device. The transport direction of the boards of the at least one transport device (for example when forming a transport line as described above) is consequently in the one direction, and the movement or feeding of the process device towards said transport device takes place perpendicular thereto. In such an embodiment, the process device can be easily removed from and fed in again to an existing transport device, which is part of a transport line/assembly line, perpendicular to the transport direction of the substrates. Process device and transport device of a transport line can consequently be easily separated and recombined without the need for intervention in the transport line. The process device is simply removed and fed in again perpendicular to the flow of the transport line, for example after a changeover.
Particularly preferably, the transport device and the process device have automatically coupling connector and/or alignment elements when feeding the modular units together. In this way, when transport device and process device are combined/fed together as described above, on the one hand it can be ensured by means of the alignment elements that the positional accuracy necessary for the treatment process and the manufacturing process can be reproducibly set and maintained with high precision, wherein for their part the automatically coupling connector elements effect electrical connections, for example for transmitting energy/electricity and/or data. Here, the automatic coupling is preferably carried out in such a way that it is forced to take place when feeding in or moving in perpendicular to the transport direction of the transport device without further action by an operator. Advantageously, in this way, the manual connection of cables and plugs/sockets can be avoided. It is also thereby ensured that all necessary electrical contacts are made without further action by a user/mechanic/electrician. Errors in the spatial-mechanical alignment of process device and transport device with respect to one another can likewise be advantageously avoided by the automatic action of the alignment elements. For this purpose, the alignment elements can, for example, be formed by rails or skids or as bush/pin pairs, which, for example, preferably have angled or wedge-shaped feed-in and/or alignment aids.
A plurality of transport devices and at least one process device are therefore provided to form an assembly line. In doing so, the transport device effects the continuous inflow and outflow of substrates to be treated or which have been treated respectively in the process device. Assembly lines, which in particular take into account the short product cycles of modern electronic products, for example mobile phones, can be formed particularly flexibly and cost-effectively in this way.
In a preferred embodiment, it is provided that the transport device substantially has a C-shape, wherein the C has an upper and a lower arm and a central piece which connects the arms, and wherein the arms of the C are arranged substantially perpendicular to the transport direction of the transport device.
Further, it is provided that the process device substantially has a C-shape, wherein the arms of the C of the process device lie substantially perpendicular to the transport direction of the transport device when the process device is combined with the transport device. The C can also be interpreted as a sideways U.
Advantageously, it is provided that the arms of the C of the transport device and the arms of the C-shape of the process device mesh with one another when transport device and process device are combined. The arms of the respective C-shapes of transport device and process device are consequently not at the same height which would enable them to be combined face-to-face, but have different heights with respect to a reference level, for example a floor. When the process device is combined with the transport device, the arms of the respective C mesh with those of the other in each case. The figures show more detail.
Furthermore, a method is proposed for processing substrates, in particular boards, printed circuit boards, solar cells or the like, having at least one transport device for transporting the substrates and at least one process device, in particular for treating and/or inspecting the substrates. Here, it is provided that the transport device and the process device are combined in the form of separate, in each case self-supporting, modular units, in such a way that the transport device undertakes the transportation of the substrates through the process device. Unlike board printers established in the prior art, the transportation of the substrates through the process device is consequently effected by the transport device.
Further advantageous embodiments can be seen from the dependent claims and from combinations thereof.
The invention is explained below based on individual exemplary embodiments without, however, being restricted thereto.
In the drawing
As an alternative to designing the alignment elements 14 as alignment elements 39 that can be levelled, in an exemplary embodiment, which is not shown here, the alignment elements 14 are in the form of ball castors which are arranged in the foot stand 3 while the support element 18 preferably has a flat surface which is/can be associated with the foot stand 3 and the ball castors. At the same time, the process device 2 and the transport device 1 are preferably designed in such a way that the process device 2 is moved into the transport device 1, lowered onto the ball castors and then aligned and fixed.
Number | Date | Country | Kind |
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102010048909.3 | Oct 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP11/04204 | 8/20/2011 | WO | 00 | 4/8/2013 |