This U.S. non-provisional patent application claims priority under 35 U.S.C. § 119 of Korean Patent Application Nos. 10-2023-0140821, filed on Oct. 20, 2023, and 10-2024-0101083, filed on Jul. 30, 2024, the entire contents of which are hereby incorporated by reference.
This research was conducted with the support of Samsung Science & Technology Foundation (Project No. SRFC-TA1703-05, SRFC-TA1703-51)
The present disclosure herein relates to a resist composition for photolithography, and a method for manufacturing a semiconductor device using the same.
Photolithography may include an exposure process and a developing process. Performing the exposure process may include inducing a chemical structural change of a resist film by irradiating light with a specific wavelength onto the resist film. Performing a developing process may include selectively removing an exposed part or unexposed part using a solubility difference between the exposed part and the unexposed part of the resist film.
With the high integration and miniaturization of semiconductor devices in recent years, the linewidth of patterns within the semiconductor devices has been decreasing. For forming fine patterns, various research, which improves resolution and sensitivity of the resist pattern formed by the photolithography and also suppresses collapse of the resist pattern, has been being conducted. In addition, demands for a resist pattern having excellent etch resistance against an etching process have been increased.
The present disclosure provides a resist composition capable of improving resolution and sensitivity of a photoresist pattern and capable of increasing etch resistance of the photoresist pattern.
The present disclosure also provides a method for manufacturing a semiconductor device using the above-described resist composition.
Tasks desired to solve in the present disclosure are not limited to the tasks described hitherto, other tasks not mentioned can be clearly understood to those skilled in the art from the following description.
In an embodiment of the inventive concept, a resist composition for photolithography is provided, and the resist composition may include a metal-oxo cluster represented by Formula 1.
[(R-M)12O14(OH)6]2+[Rx−]2 [Formula 1]
Rx− is a counter anion, and is a carboxylate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons, or a sulfonate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons.
In an embodiment of the inventive concept, a method for manufacturing a semiconductor device is provided, and the method may include forming an etching target layer on a substrate, forming a photoresist film on the etching target layer, and performing an exposure process on the photoresist film. The exposure process may be performed using EUV or electron beam. The photoresist film may include a metal-oxo cluster having a counter anion, and the counter anion is a carboxylate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons, or a sulfonate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons.
In an embodiment of the inventive concept, a method for manufacturing a semiconductor device is provided, and the method may include forming an etching target layer on a substrate, forming a photoresist film on the etching target layer, and performing an exposure process on the photoresist film. The photoresist film may include a metal-oxo cluster represented by Formula 1.
The accompanying drawings are included to provide a further understanding of the inventive concept, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the inventive concept and, together withe description, serve to explain principles of the inventive concept. In the drawings:
Embodiments of the inventive concept will be described below in more detail with reference to the accompanying drawings in order to fully understand constitutions and effects of the inventive concept. However, the inventive concept should not be limited to the embodiments set forth herein, and may be embodied in different forms and have various modifications. Rather, these embodiments are provided so that this disclosure will be thorough and complete through the descriptions in embodiments of the inventive concept, and will fully convey the scope of the inventive concept to those skilled in the art. A person skilled in the art will understand that the present inventive concept can be practiced in any suitable environment.
The terminology used herein is for the purpose of describing embodiments only and is not intended to limit the invention. As used herein, the singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising”, when used in this specification, do not preclude the presence or addition of one or more other materials, components, steps, operations and/or elements.
As used herein, an alkyl group, unless otherwise specified, includes a linear, branched, or cyclic monovalent saturated hydrocarbon group.
As used herein, an alkylene group, unless otherwise specified, includes a linear, branched, or cyclic divalent saturated hydrocarbon group.
As used herein, a halogenated alkyl group is an alkyl group in which at least one hydrogen is substituted with a halogen, a halogenated alkylene is an alkylene group in which at least one hydrogen is substituted with a halogen, a halogenated aryl is an aryl group in which at least one hydrogen is substituted with a halogen, and a halogenated alkoxy group is an alkoxy group in which at least one hydrogen is substituted with a halogen.
As used herein, a fluoroalkyl is an alkyl group in which at least one hydrogen is substituted with a fluorine, a fluoroalkylene group is an alkylene group in which at least one hydrogen is substituted with a fluorine, a fluoroaryl is an aryl group in which at least one hydrogen is substituted with a fluorine, and a fluoroalkoxy group is an alkoxy group in which at least one hydrogen is substituted with a fluorine.
As used herein, “substituted” means that at least some of hydrogen atoms are substituted with a functional group or an atom other than a hydrogen atom. For example, a substituent may be at least one selected from the group consisting of a halogen, a hydroxy group, an alkoxy group, an ether group, a halogenated alkyl group, a halogenated alkoxy group, a halogenated ether group, an alkyl group, an alkenyl group, an aryl group, a hydrocarbon ring group, and a heterocycle group.
As used herein, unless otherwise defined, a case where a chemical bond is not depicted at a position where the chemical bond should be, may imply that a hydrogen atom is bonded at that position.
Hereinafter, the present invention will be explained in detail with reference to the accompanying drawings.
A resist composition according to embodiments of the inventive concept may be used in manufacture of a semiconductor device, and may be used in a photolithography process for manufacture of a semiconductor device. The resist composition may be used in, for example, an EUV or electron-beam (e-beam) lithography process. The EUV may refer to UV with a wavelength in about 10 nm to about 124 nm, specifically, a wavelength in about 13.0 nm to about 13.9 nm, or more specifically a wavelength in about 13.4 nm to about 13.6 nm.
The resist composition may include a metal oxide cluster(hereinafter, a metal-oxo cluster) represented by Formula 1.
[(R-M)12O14(OH)6]2+[Rx−]2 [Formula 1]
In Formula 1, M is a metal and is at least one selected from the group consisting of tin (Sn), zinc (Zn), lithium (Li), sodium (Na), potassium (K), beryllium (Be), magnesium (Mg), calcium (Ca), barium (Ba), aluminum (Al), silicon (Si), cadmium (Cd), mercury (Hg), chromium (Cr), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), germanium (Ge), palladium (Pd), platinum (Pt), lead (Pb), strontium (Sr), and manganese (Mn).
In Formula 1, R is an alkyl group having 1 to 20 carbons, or a halogenated alkyl group having 1 to 20 carbons, Rx− is a counter anion, and is a carboxylate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons, or a sulfonate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons.
In Formula 2, R1 is a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons, which has at least one C═C bond or at least one C≡C bond.
In Formula 3, R2 is a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons, which has at least one C═C bond or at least one C≡C bond.
Rx− may have a structure of, for example, CH2=CH—CH═CHCOO−, CH2=CH—CH2—CH2COO−, CH3—CH2—CH═CHCOO−, CH2=CH—CH═CHSO3−, CH2=CH—CH2—CH2SO3− or CH3—CH2—CH═CHSO3−.
The resist composition may include, for example, a tin oxide cluster(hereinafter, a tin-oxo cluster) represented by Formula 1-1.
[(R—Sn)12O14(OH)6]2+[Rx−]2 [Formula 1-1]
In Formula 1-1, R is an alkyl group having 1 to 20 carbons, or a fluoroalkyl group having 1 to 20 carbons, Rx− is a counter anion and is a carboxylate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons, or a sulfonate anion having a substituted or unsubstituted unsaturated hydrocarbon group having 2 to 20 carbons. Rx− may have a structure of Formula 2 or Formula 3, and have a structure of, for example, CH2=CH—CH═CHCOO−, CH2=CH—CH2—CH2COO−, CH3—CH2—CH═CHCOO−, CH2=CH—CH═CHSO3−, CH2=CH—CH2—CH2SO3− or CH3—CH2—CH═CHSO3−.
The resist composition may include, for example, a tin-oxo cluster represented by Formula 1-2.
In Formula 1-2, R may be an alkyl group having 1 to 20 carbons, or a fluoroalkyl group having 1 to 20 carbons, and Rx− may be CH2=CH—CH═CHCOO−, CH2=CH—CH2—CH2COO−, CH3—CH2—CH═CHCOO−, CH2=CH—CH═CHSO3−, CH2=CH—CH2—CH2SO3− or CH3—CH2—CH═CHSO3−.
The resist composition may further include an organic solvent. The organic solvent may include, for example, at least one among methyl ethyl ketone (MEK), benzotrifluoride (BTF), propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate, 2-hydroxyisobutyric acid methyl ester (HBM), ethyl lactate, cyclohexanone, heptanone, or lactone.
According to the inventive concept, when an electron beam or EUV is irradiated to the resist composition, an organic ligand R may be separated from the metal-oxo cluster, and thus a metal radical (for example, tin radical) may be generated. A counter anion (Rx−) of the metal-oxo cluster may have an unsaturated hydrocarbon group having at least one C≡C bond or at least one C≡C bond. The at least one C═C bond or at least one C≡C bond of the counter anion (Rx−) may react with the metal radical (for example, tin radical) by irradiation of electron beam or EUV. That is, the metal radical (for example, tin radical) may be generated from the metal-oxo cluster due to the irradiation of electron beam or EUV, and the metal radical (for example, tin radical) of the metal-oxo cluster may react with the C═C bond or C≡C bond of the counter anion (Rx−). Therefore, the metal-oxo clusters adjacent to each other may be cross-linked via a chemical bond between the metal radical (for example, tin radical) and the counter anion (Rx−). Therefore, the crosslinking between the metal-oxo clusters within the resist composition may be accelerated, and a difference in solubility between the exposed part and the unexposed part of the resist composition may increase.
In addition, when the organic ligand R of the metal-oxo cluster represented by Formula 1 is a halogenated alkyl group (for example, fluoroalkyl group), a bond (for example, C—F bond) between carbon and a halogen atom within the organic ligand R may be broken by the irradiation of electron beam or EUV, and thus a crosslinking reaction between the organic ligands R may occur through a coupling reaction between the generated radicals (for example, carbon radicals). In this case, the metal-oxo clusters adjacent to each other may be cross-linked not only through a chemical bond between the metal radical (for example, tin radical) and the counter anion (Rx−) but also through a crosslinking reaction between the organic ligands R. Therefore, the crosslinking reaction between the metal-oxo clusters within the resist composition may be accelerated and the difference in solubility between the exposed part and the unexposed part may increase.
Butyl tin trichloride (3 g, 10.63 mmol) was put into a vial of 10 cm3 and an aqueous solution of 0.5 M tetramethylammonium hydroxide (TMAH) (64 cm3) was added under vigorous stirring. The mixture thus obtained was stirred for about 1 hour at a room temperature, and then filtered to obtain solids. The obtained solids were washed several times with purified water, and dried to synthesize white solids of [(Bu-Sn)12O14(OH)6]2+[OH−]2 (BTOC). (1.8 g, yield: 69%)
1H NMR (400 MHz, acetone): δ=1.9-1.16 (m, 6H, CH2CH2CH2CH3), 1.01-0.81 (m, 2H, CH2CH3)
IR [(KBr): νmax, (cm−1)]3245, 2957, 2925, 1464, 1378, 671, 548
BTOC (1 g, 0.40 mmol) prepared in Example 1 and Tetrahydrofuran (THF, 8 cm3) were added to a vial of 20 cm3 and stirred, and a solution prepared by mixing 2,4-pentadienoic acid (0.082 g, 0.80 mmol) and THF (2 cm3) was put. A reaction mixture, which is obtained above, was stirred at about 50° C. for about 10 minutes to obtain a reactant. The reactant was concentrated under reduced pressure to obtain a product in a viscous liquid form. Thereafter, the product was dissolved in THF (1 cm3), and then precipitated by dropwise addition to an excess of n-hexane. The precipitated was filtered and dried to obtain white solids of [(Bu-Sn)12O14(OH)6]2+[CH2CHCHCHCOO−]2 (2PBTOC). (0.5 g, 63%)
1H NMR (400 MHz, CDCl3): δ=7.09 (t, J=12.4 Hz, 2H, 2×CHCHCOO), 6.46 (dt, J=16.8, 10.8 Hz, 2H, 2×CH2CHCHCHCOO), 5.99 (d, J=14.8 Hz, 2H, 2×CH2CHCHCHCOO), 5.34 (dd, J=61.2, 17.2 Hz, 4H, 2×CH2CHCHCHCOO), 1.84-1.13 (m, 72H, 12×CH2CH2CH2CH3), 1.07-0.75 (m, 36H, 12×CH2CH2CH2CH3)
IR [(KBr): νmax (cm−1)]3245, 2975, 2925, 1643, 1601, 1539, 1392, 1280, 1183, 1127, 1076, 1036, 1009, 879
BTOC (1 g, 0.40 mmol) prepared in Example 1 and Tetrahydrofuran (THF, 8 cm3) were added to a vial of 20 cm3 and stirred, and a solution prepared by mixing 4-pentenoic acid (0.084 g, 0.80 mmol) and THF (2 cm3) was put. A reaction mixture, which is obtained above, was stirred at about 50° C. for about 10 minutes to obtain a reactant. The reactant was concentrated under reduced pressure to obtain a product in a viscous liquid form. Thereafter, the product was dissolved in THF (1 cm3), and then precipitated by dropwise addition to an excess of n-hexane. The precipitated was filtered and dried to obtain white solids of [(Bu-Sn)12O14(OH)6]2+[CH2CHCH2CH2COO−]2 (TPBTOC) (0.35 g, 34%).
1H NMR (400 MHz, CDCl3): δ=5.96-5.82 (m, 2H, 2×CHCH2CH2COO), 5.12-4.89 (m, 4H, 2×CH2CHCH2CH2COO), 2.45-2.29 (m, 8H, 2×CH2CH2COO), 1.83-1.06 (m, 72H, 12×CH2CH2CH2CH3), 0.99-0.85 (m, 36H, 12×CH2CH3)
IR [(KBr): νmax (cm−1)]3245, 2975, 2925, 1643, 1549, 1460, 1400, 1374, 1294, 1151, 910, 872, 783, 669
BTOC (1 g, 0.40 mmol) prepared in Example 1 and Tetrahydrofuran (THF, 8 cm3) were added to a vial of 20 cm3 and stirred, and a solution prepared by mixing 2-pentenoic acid (0.084 g, 0.80 mmol) and THF (2 cm3) was put. A reaction mixture, which is obtained above, was stirred at about 50° C. for about 10 minutes to obtain a reactant. The reactant was concentrated under reduced pressure to obtain a product in a viscous liquid form. Thereafter, the product was dissolved in THF (1 cm3), and then precipitated by dropwise addition to an excess of n-hexane. The precipitated was filtered and dried to obtain white solids of [(Bu-Sn)12O14(OH)6]2+[CH3CH2CHCHCOO−]2 (MPBTOC). (0.27 g, 13%)
1H NMR (400 MHz, CDCl3): δ=7.06-6.89 (m, 2H, 2×CHCHCOO), 5.79 (d, J=15.6 Hz, 2H, 2×CHCOO), 2.18 (dd, J=14.4, 7.6 Hz, 4H, 2×CH2CHCHCOO), 1.85-1.11 (m, 72H, 12×CH2CH2CH2CH3), 1.07-1.02 (m, 6H, 2×CH3CH2CHCHCOO), 0.97-0.83 (m, 36H, 12×CH2CH3)
IR [(KBr): νmax, (cm−1)]3245, 2955, 2926, 1649, 1601, 1541, 1459, 1400, 1373, 1287, 1180, 1077, 910, 870, 788, 665
BTOC (1 g, 0.40 mmol) prepared in Example 1 and Tetrahydrofuran (THF, 8 cm3) were added to a vial of 20 cm3 and stirred, and a solution prepared by mixing pentanoic acid (0.083 g, 0.80 mmol) and THF (2 cm3) was put. A reaction mixture, which is obtained above, was stirred at about 50° C. for about 10 minutes to obtain a reactant. The reactant was concentrated under reduced pressure to obtain a product in a viscous liquid form. Thereafter, the product was dissolved in THF (1 cm3), and then precipitated by dropwise addition to an excess of n-hexane. The precipitated was filtered and dried to obtain white solids of [(Bu-Sn)12O14(OH)6]2+[CH3CH2CH2CH2COO−]2 (PBTOC). (0.4 g, 37%)
1H NMR (400 MHz, CDCl3): δ=2.24-2.15 (br, 4H, 2×CH2COO), 1.82-1.06 (m, 80H, 12×CH2CH2CH2CH3+2×CH2CH2CH2COO), 0.99-0.84 (m, 42H, 12×CH2CH3+2×CH3CH2CH2CH2COO)
IR [(KBr): νmax, (cm−1)]3245, 2955, 2926, 1546, 1457, 1399, 1374, 1343, 1291, 1077, 964, 870, 671
Referring to
Referring to
Referring to
Referring to
A mixed solvent of benzotrifluoride (BTF, 3.0 cm3) and Tetrahydrofuran (THF, 3.0 cm3), and TOC6 (0.7 g, 0.11 mmol, synthesized as described in Korean patent application No. 10-2022-0072386) were added to a vial of 20 cm3 and stirred, and a solution prepared by mixing 2,4-pentadienoic acid (0.023 g, 0.23 mmol) and THF (1.0 cm3) was put. A reaction mixture, which is obtained above, was stirred at about 50° C. for about 40 minutes to obtain a reactant. The reactant was concentrated under reduced pressure to obtain a product in a viscous liquid form. Thereafter, the product was dissolved in BTF (3.0 cm3), and then precipitated by dropwise addition to an excess of toluene. The precipitated was filtered and dried to obtain white solids of [(CF3(CF2)5CH2CH2Sn)12O14(OH)6]2+(CH2CHCHCHCOO−)2 (2PTOC6). (0.4 g, 56%)
1H NMR (400 MHz, acetone-d6): δ=7.23-7.02 (br, 2H, 2×CHCHCOO), 6.56-6.27 (br, 2H, 2×CHCHCHCOO), 5.99-5.71 (br, 2H, 2×CHCOO), 5.58-5.13 (br, 4H, 2×CH2CHCHCHCOO), 2.78-2.43 (br, 24H, 12×CH2CH2CF2), 1.89-0.63 (br, 24H, 12×CH2CH2CF2);
19F NMR (376 MHz, acetone-d6): δ=−81.97, −116.98, −122.66, −122.63, −127.02
IR [(KBr): νmax (cm−1)]1645, 1604, 1535, 1397, 1238, 1207, 1145, 733, 702, 698, 559, 521
A mixed solvent of benzotrifluoride (BTF, 3.0 cm3) and Tetrahydrofuran (THF, 3.0 cm3) and TOC6 (0.7 g, 0.11 mmol, synthesized as described in Korean patent application No. 10-2022-0072386) were added to a vial of 20 cm3 and stirred, and a solution prepared by mixing pentanoic acid (0.024 g, 0.23 mmol) and THF (1.0 cm3) was put. A reaction mixture, which is obtained above, was stirred at about 50° C. for about 40 minutes to obtain a reactant. The reactant was concentrated under reduced pressure to obtain a product in a viscous liquid form. Thereafter, the product was dissolved in BTF (3.0 cm3), and then precipitated by dropwise addition to an excess of toluene. The precipitated was filtered and dried to obtain white solids of [(CF3(CF2)5CH2CH2Sn)12O14(OH)6]2+(CH3CH2CH2CH2COO−)2 (PTOC6). (0.45 g, 63%)
1H NMR (400 MHz, acetone-d6): δ=2.79-2.36 (br, 28H, 12×CH2CH2CF2+2×CH2COO), 1.82-0.61 (br, 32H, 12×CH2CH2CF2+2×CH2CH2CH2COO), 0.89 (t, J=7.2 Hz, 6H, 2×CH3CH2CH2CH2COO);
19F NMR (376 MHz, acetone-d6): δ=−82.00, −117.05, −122.69, −123.59, −127.00
IR [(KBr): νmax, (cm−1)]1544, 1404, 1238, 1207, 1145, 733, 702, 698, 559, 521
Referring to
Referring to
2PBTOC synthesized according to Example 2 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Thereafter, the substrate irradiated with the electron beam was subject to a developing process using 2-heptanone for about 30 seconds to form a negative tone resist pattern. Thereafter, a thickness of the resist pattern (that is, the thickness of the resist pattern remained after the developing process) was measured using Alpha-step® D-300 stylus profiler made by Kla-Tencor Corporation to evaluate a change in solubility of the resist thin film.
TPBTOC synthesized according to Example 3 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Therefore, the substrate irradiated with the electron beam was subject to a developing process using 2-heptanone for about 30 seconds to form a negative tone resist pattern. Thereafter, a thickness of the resist pattern (that is, the thickness of the resist pattern remained after the developing process) was measured using Alpha-step® D-300 stylus profiler made by Kla-Tencor Corporation to evaluate a change in solubility of the resist thin film.
MPBTOC synthesized according to Example 4 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Thereafter, the substrate irradiated with the electron beam was subject to a developing process using 2-heptanone for about 30 seconds to form a negative tone resist pattern. Thereafter, a thickness of the resist pattern (that is, the thickness of the resist pattern remained after the developing process) was measured using Alpha-step® D-300 stylus profiler made by Kla-Tencor Corporation to evaluate a change in solubility of the resist thin film.
PBTOC synthesized according to Example 5 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Thereafter, the substrate irradiated with the electron beam was subject to a developing process using 2-heptanone for about 30 seconds to form a negative tone resist pattern. Thereafter, a thickness of the resist pattern (that is, the thickness of the resist pattern remained after the developing process) was measured using Alpha-step® D-300 stylus profiler made by Kla-Tencor Corporation to evaluate a change in solubility of the resist thin film.
Referring to
In cases of 2PBTOC, TPBTOC, and MPBTOC resist films in which the counter anion of the tin-oxo cluster has an unsaturated hydrocarbon group, it can be confirmed that, a resist pattern may be formed using small amounts of electron beam irradiation, compared to that of the PBTOC resist thin film in which the counter anion of the tin-oxo cluster has a saturated hydrocarbon group. That is, since the unsaturated hydrocarbon group is introduced to the counter anion of tin-oxo cluster, sensitivity of resist thin film for the electron beam lithography may increase.
In addition, in a case of 2PBTOC resist thin film, it can be confirmed that a resist pattern may be formed using small amounts of electron beam irradiation, compared to those of the TPBTOC and MPBTOC resist thin films. That is, the sensitivity of the resist thin film to the electron beam lithography may increase as the number of multiple bonds between carbons (for example, carbon-carbon double bond) in the unsaturated hydrocarbon group in the counter anion of the tin-oxo cluster, increases. In addition, in a case of TPBTOC resist thin film, it can be confirmed that a resist pattern may be formed using small amounts of electron beam irradiation, compared to that of the MPBTOC resist thin film. That is, the sensitivity of the resist film to electron beam lithography may increase as multiple bonds between carbons (for example, carbon-carbon double bond) is present at the end of the unsaturated hydrocarbon group in the counter anion of the tin-oxo cluster.
2PBTOC synthesized according to Example 2 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Thereafter, the substrate irradiated with the electron beam was subject to a developing process using 2-heptanone for about 3 minutes to form a negative tone resist pattern in a size of about 70 nm to about 100 nm.
TPBTOC synthesized according to Example 3 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Thereafter, the substrate irradiated with the electron beam was subject to a developing process using 2-heptanone for about 30 seconds to form a negative tone resist pattern in a size of about 70 nm to about 100 nm.
MPBTOC synthesized according to Example 4 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Thereafter, the irradiated substrate with the electron beam was subject to a developing process using 2-heptanone for about 30 seconds to form a negative tone resist pattern in a size of about 70 nm to about 100 nm.
PBTOC synthesized according to Example 5 was dissolved in methyl ethyl ketone (MEK) to prepare a solution of 3 wt/vol %. The solution was spin-coated onto a silicon substrate pretreated with 1,3-divinyl-1,1,3,3-tetramethyldisilazane (DVS) at about 2000 rpm for about 60 seconds. The coated substrate was heated at about 80° C. for about 1 minute to form a resist thin film (thickness of about 100 nm). An electron beam of about 50 μC/cm2 to about 1500 μC/cm2 was irradiated to the resist thin film under an accelerating voltage of about 80 keV and a post-exposure bake (PEB) process was carried out at about 150° C. for about 2 minutes. Thereafter, the substrate irradiated with the electron beam was subject to a developing process using 2-heptanone for about 5 seconds to form a negative tone resist pattern in a size of about 70 nm to about 100 nm.
Referring to
Referring to
The photoresist film 120 may contain the resist composition according to embodiments of the inventive concept. The resist composition may include a metal-oxo cluster represented by Formula 1. The formation of the photoresist film 120 may include, for example, applying the resist composition onto the etching target layer 110 using a spin coating method. The formation of the photoresist film 120 may further include performing a heat-treatment process (for example, soft baking process) on the resist composition applied.
Referring to
The photoresist film 120 may include a first portion 122 which is exposed to the light 140, and a second portion 124 which is unexposed to the light 140. For example, the light 140 may be irradiated to the first portion 122 through an opening part 132 of the photomask 130, and may be unirradiated to the second portion 124 due to blocking of the photomask 130.
When the light 140 is irradiated to the resist composition, an organic ligand R may be separated from the metal-oxo cluster represented by Formula 1, and thus a metal radical (for example, tin radical) may be generated. The counter anion (Rx−) of the metal-oxo cluster may have an unsaturated hydrocarbon group having at least one C═C bond, or at least one C≡C bond. By the irradiation of the light 140, the metal radical (for example, tin radical) of the metal-oxo cluster may react with the at least one C═C bond, or at least one C≡C bond of the counter anion (Rx−). Therefore, the metal-oxo clusters adjacent to each other may be cross-linked via a chemical bond between the metal radical (for example, tin radical) and the counter anion (Rx−).
The first portion 122 of the photoresist film 120 may include a macromolecular structure that is formed by crosslinking of the metal-oxo clusters represented by Formula 1. The second portion 124 of the photoresist film 120 may include the metal-oxo cluster represented by Formula 1. The first portion 122 and the second portion 124 of the photoresist film 120 may have different chemical structure due to the exposure process.
According to the inventive concept, since the counter anion (Rx−) of the metal-oxo cluster has an unsaturated hydrocarbon group having at least one C═C bond, or at least one C≡C bond, the metal-oxo clusters in the first portion 122 of the photoresist film 120 may be cross-linked via a chemical bond between the metal radical (for example, tin radical) and the counter anion (Rx−), and thus the crosslinking between the metal-oxo clusters may be accelerated in the first portion 122 of the photoresist film 120. Therefore, a difference in solubility between the first portion 122 and the second portion 124 may increase.
Referring to
A developing process may be performed on the exposed photoresist film 120. Performing the developing process may include removing the second portion 124 of the photoresist film 120. The developing solution may include an organic solvent such as 2-heptanone. The second portion 124 of the photoresist film 120 may be selectively removed by the developing process. The first portion 122 of the photoresist film 120 may be referred to as a photoresist pattern, and the photoresist pattern 122 may be a pattern of negative tone.
Referring to
Referring to
According to embodiments of the inventive concept, the resist composition may include a metal-oxo cluster represented by Formula 1, and a counter anion (Rx−) of the metal-oxo cluster may include an unsaturated hydrocarbon group having at least one C═C bond, or at least one C≡C bond. When EUV or electron-beam is irradiated on the photoresist film 120 formed using the resist composition, the unsaturated hydrocarbon group of the counter anion (Rx−) of the metal-oxo cluster may involve a crosslinking between metal-oxo clusters in the exposed part of the photoresist film 120, and thus the crosslinking between the metal-oxo clusters may be accelerated in the exposed part of the photoresist film 120. Therefore, a solubility difference between the exposed part and unexposed part of the photoresist film 120 may increase, and as a result, the photoresist film 120 may have excellent sensitivity and resolution for the electron beam or EUV lithography process. In addition, since the resist composition includes in the metal-oxo cluster represented by Formula 1, etch resistance of the photoresist film 120 may increase.
According to the inventive concept, the resist composition may include a metal-oxo cluster represented by Formula 1, and a counter anion (Rx−) may have an unsaturated hydrocarbon group having at least one C═C bond or at least one C≡C bond. When EUV or electron beam is irradiated onto the photoresist film formed using the resist composition, the unsaturated hydrocarbon group of the counter anion (Rx−) of the metal-oxo cluster may involve in a crosslinking between the metal-oxo clusters in an exposed part of the photoresist film, and thus the crosslinking between the metal-oxo clusters may be accelerated in the exposed part of the photoresist film. Therefore, a difference in solubility between the exposed part and the unexposed part of the photoresist film may increase. That is, since the unsaturated hydrocarbon group is introduced to the counter anion (Rx−) of the metal-oxo cluster, the sensitivity of the photoresist film may increase for the EUV or electron beam lithography process.
Therefore, the photoresist pattern formed using the photoresist film may have excellent sensitivity and resolution for the electron beam or EUV lithography process. In addition, since the resist composition includes the metal-oxo cluster represented by Formula 1, the photoresist pattern may have improved etch resistance.
Hitherto, although the embodiments of the present invention have been described with reference to preferable embodiments, it is understood that the present invention should not be limited to these embodiments, but various changes and modifications can be made by one ordinary skilled in the art within the spirit and scope of the present invention as hereinafter claimed.
Number | Date | Country | Kind |
---|---|---|---|
10-2023-0140821 | Oct 2023 | KR | national |
10-2024-0101083 | Jul 2024 | KR | national |