The present invention relates to imaging using a charged particle beam device, such as an electron microscope, and, in particular, to a segmented detector for a charged particle beam device including one or more sensors sensitive to electrons and one or more sensors sensitive to photons, and to a charged particle beam device employing such a segmented detector. The present invention also relates to a segmented photon detector employing MultiPixel Photon Counter technology, and to a method of obtaining an image of decay time constants in order to improve cathodoluminescence (CL) imaging.
An electron microscope (EM) is a type of microscope that uses a particle beam of electrons to illuminate a specimen and produce a magnified image of the specimen. One common type of EM is known as a scanning electron microscope (SEM). An SEM creates images of a specimen by scanning the specimen with a finely focused beam of electrons in a pattern across an area of the specimen, known as a raster pattern. The electrons interact with the atoms that make up the specimen, producing signals that contain information about the specimen's surface topography, composition, and other properties such as crystal orientation and electrical conductivity.
In a typical SEM, electrons are generated by an electron gun assembly that is positioned at the beginning of a series of focusing optics and deflection coils, called an electron column or simply “column” because its axis is typically vertical. The column is followed by a sample chamber or simply “chamber” housing the specimen and accommodating a variety of detectors, probes and manipulators. Because electrons are readily absorbed in air, both the column and the chamber are typically evacuated, although in some cases the chamber may be back-filled to a partial pressure of dry nitrogen or some other gas. After being generated by the electron gun assembly, the electrons follow a path through the column and are caused thereby to form a finely focused beam of electrons (on the order of 1-10 nanometers) that is made to scan the specimen in the chamber in a raster fashion as described above.
When the electron beam hits the specimen, some of the beam electrons (primary electrons) are reflected/ejected back out of the specimen by elastic scattering resulting from collisions between the primary electrons and the nuclei of the atoms of the specimen. These electrons are known as backscattered electrons (BSEs) and provide both atomic number and topographical information about the specimen. Some other primary electrons will undergo inelastic scattering causing secondary electrons (SEs) to be ejected from a region of the specimen very close to the surface, providing an image with detailed topographical information at the highest resolution. If the specimen is sufficiently thin and the incident beam energy sufficiently high, some electrons will pass through the sample (transmitted electrons or TEs). Backscattered and secondary electrons are collected by one or more detectors, which are respectively called a backscattered electron detector (BSED) and a secondary electron detector (SED), which each convert the electrons to an electrical signal used to generate images of the specimen.
Cathodoluminescence (CL) is an optical and electromagnetic phenomenon in which electrons impacting on a luminescent material cause the emission of photons. It is known in the art to fit an SEM as just described with a separate CL detector. In such a configuration, the focused beam of electrons of the SEM impinges the specimen and induces it to emit photons. Those photons are collected by the CL detector and may be used to analyze the internal structure of the specimen in order to get information on the composition, crystal growth and quality of the material.
U.S. Pat. No. 8,410,443 describes a system for collecting both electron and CL images simultaneously. However, the method described therein requires reflection of the visible light away from the electron detector to a separate optical detector. The cover figure of the patent shows the light detectors mounted below the BSE (backscattered electron) detector whose outer surface is mirrored. This arrangement considerably lengthens the minimum working distance (the distance between the pole piece and the sample). Also, mirroring of the BSE detector surface necessarily reduces sensitivity to low-energy electrons, which are absorbed by the mirror coating. Furthermore, the extra optical detector consumes a lot of space around the sample. It is now commonly desirable for other types of detectors to be in close proximity to the sample, so space is at a premium. Space is particularly critical for the dual-beam instruments referenced elsewhere herein. The extra optical detector will also reduce the signal reaching a secondary electron detector, which is a standard imaging mode for electron microscopy.
Thus, there is room for improvement in the field of detectors structured for collection of electron and CL images.
In one embodiment, a detector for a charged particle beam device is provided that includes a substrate structured to be mounted within the charged particle beam device, a number of first sensor devices provided on the substrate, wherein each of the first sensor devices is structured to be sensitive to and generate a first signal in response to electrons ejected by a specimen, and a number of second sensor devices provided on the substrate, wherein each of the second sensor devices is structured to be sensitive to and generate a second signal in response to photons emitted by the specimen.
In another embodiment, a photon detector for a charged particle beam device is provided that includes a substrate structured to be mounted within the charged particle beam device, wherein the substrate includes a pass-through extending through the substrate for allowing a beam of the charged particle beam device to pass through the photon detector, and a plurality of photon sensor devices provided on the substrate spaced about the pass-through, wherein each of the photon sensor devices is structured to be sensitive to and generate a signal in response to photons emitted by the specimen, and wherein each of the photon sensor devices comprises a MultiPixel Photon Counter device.
In another embodiment, a method of imaging a specimen using a charged particle beam device is provided. The method includes directing an electron beam of the charged particle beam device to a first pixel position of the specimen for a first period of time, deflecting the electron beam away from the first pixel position for a second period of time, measuring a plurality of light intensity levels emitted from the first pixel position during the second period of time using a detector having a number of MultiPixel Photon Counter sensors, and using the plurality of light intensity levels to estimate a decay time constant for the first pixel position.
In still another embodiment, a charged particle beam device is provided that includes an electron source structured to generate an electron beam, a beam blanker, a photon detector including a number of MultiPixel Photon Counter sensors, and a control system. The control system is structured to cause the electron beam to be directed to a first pixel position of the specimen for a first period of time, cause the beam blanker to deflect the beam away from the first pixel position for a second period of time, cause the detector to measure a plurality of light intensity levels emitted from the first pixel position during the second period of time, and use the plurality of light intensity levels to estimate a decay time constant for the first pixel position.
As used herein, the singular form of “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise. As used herein, the statement that two or more parts or components are “coupled” shall mean that the parts are joined or operate together either directly or indirectly, i.e., through one or more intermediate parts or components, so long as a link occurs.
As used herein, “directly coupled” means that two elements are directly in contact with each other.
As used herein, “fixedly coupled” or “fixed” means that two components are coupled so as to move as one while maintaining a constant orientation relative to each other.
As used herein, the word “unitary” means a component is created as a single piece or unit. That is, a component that includes pieces that are created separately and then coupled together as a unit is not a “unitary” component or body.
As used herein, the statement that two or more parts or components “engage” one another shall mean that the parts exert a force against one another either directly or through one or more intermediate parts or components.
As used herein, the term “number” shall mean one or an integer greater than one (i.e., a plurality).
As used herein, the term “segmented” in connection with a detector shall mean that the detector includes multiple discrete sensor devices (e.g., on a single substrate) to enable imaging from different viewpoints (elevation and azimuth), wherein the sensor devices have different sensing/detecting characteristics (e.g., one or more sensor devices have a first sensing/detecting characteristic such as the ability to detect electrons or detect light of a first spectral region, and one or more different sensor devices have a second sensing/detecting characteristic such as the ability to detect photons or detect light of a second, different spectral region), and wherein each sensor or type of sensor can be accessed (read out) independently.
As used herein, the terms “solid state photomultiplier” and “MultiPixel Photon Counter (MPPC)” shall mean an array of Geiger mode avalanche photodiodes on a common semiconductor substrate which outputs a current that is proportional to the flux of incident radiation. Current MPPCs are sensitive to photons in the visible (RGB) and near ultraviolet (NUV) regions of the spectrum. In the future, however, there may be MPPCs applicable to infrared or other regions of the spectrum, and it is contemplated that such future MPPCs may be employed in connection with the disclosed concept.
As used herein, the term “silicon photomultiplier (SiPM)” shall mean an MPPC wherein the Geiger mode avalanche photodiodes are formed on a common single silicon substrate.
As used herein, the term “Scintillator-on-photoMultiplier (SoM)” or “SoM sensor” shall mean a device in which a scintillator is intimately coupled to the active surface of an MPPC, such as an SiPM. SoM sensors work in the following way. Electrons reflected or emitted from the sample strike the scintillator, producing multiple photons, the number of which is proportional to the number of electrons of a given energy striking the scintillator. In practice, the electrons hitting the scintillator are predominantly BSEs having energy equal to the SEM accelerating voltage and having intensity strongly related to the local average atomic number (Z) in the region of the sample being impacted by the electron beam at any given time. In turn, the photons generated toward the underlying appropriately-biased MPPC generate a current in the MPPC proportional to their intensity. Thus, at each point in the raster scanned by the incident electron beam, the output from the SoM sensor is proportional to the BSE intensity, and, using appropriate electronics, a BSE image may be produced.
As used herein, the term “bare MPPC” shall mean an MPPC which does not have a scintillator coupled to the active surface thereof (although it may include a non-scintillating coating).
As used herein, the term “bare SiPM” shall mean an SiPM which does not have a scintillator coupled to the active surface thereof (although it may include a non-scintillating coating).
Directional phrases used herein, such as, for example and without limitation, top, bottom, left, right, upper, lower, front, back, and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein.
The present invention will now be described, for purposes of explanation, in connection with numerous specific details in order to provide a thorough understanding of the subject invention. It will be evident, however, that the present invention can be practiced without these specific details without departing from the spirit and scope of this innovation.
The disclosed concept provides a charged particle beam device that is able to image both electrons and photons, or measure their intensity, utilizing a single detecting device. As described in greater detail herein, the single detecting device is able to separately and simultaneously detect and image electrons and photons emitted from a sample or target. Examples of charged particle beam devices that may employ the disclosed concept include Electron Microscopes (EMs) as described above, Focused Ion Beam Instruments (FIBs), dual beam instruments, and electron and/or ion beam sample preparation tools.
As described in greater detail herein, a salient characteristic of the disclosed concept is the use of separate and multiple photon and electron sensors in a single, segmented, detector. In the exemplary embodiment described herein, the detector is roughly the same size and thickness as a conventional solid-state backscattered electron detector. In particular, it has a length and width that make it slightly larger than the dimensions of the pole piece of a typical electron microscope, and it has a thickness of between 3 and 6 mm (e.g., between 2 and 5 mm or between 2.5 and 3 mm), which allows a sample to be examined in an SEM at a working distance as small as 8 to 10 mm. Such a detector could use any solid state sensors, provided that one type is sensitive or made sensitive to electrons, while another type is sensitive or made sensitive to photons. Such a detector would allow measurement of electron and photon radiation simultaneously. One particularly advantageous implementation of the detector described herein employs solid MPPC technology, for both the electron and photon segments.
As described below in connection with the exemplary embodiment of
Furthermore, an electron and photon detector (EPD) 18 according to the disclosed concept is positioned under the pole piece of objective lens 12 within sample chamber 3. EPD 18 is coupled to control system 16 by wires 34 (e.g., bias, signal, and ground wires) which pass through a vacuum feed-through 36 provided in sample chamber 3. EPD 18 is an annular segmented detector including a central opening and at least one sensor sensitive to photons and at least one sensor sensitive to electrons provided around the central opening. As such, that the primary electron beam of SEM 1 is able to pass through the central opening and the surrounding discrete electron sensors and the adjacent discrete photon sensors.
As seen in
As seen in
As will be appreciated, BSEs are more intense as the reflection angle approaches 90°. Thus, the exemplary embodiment shown in
In the exemplary embodiment, a single technology, such as SiPM technology, is used for both electron sensors 46 and photons sensors 48. SiPM technology provides high sensitivity, wide dynamic range, and fast recovery times (compatible with fast imaging). Although the use of photodiodes or avalanche photodiodes (APDs) instead of SiPMs is contemplated within the scope of the disclosed concept, the resulting device would be significantly slower as compared to a device implemented using SiPM technology. Also, technologies could be mixed, such as incorporating photodiodes or avalanche photodiodes with SiPMs in the device, but such a device would require the electronics to be different for the photon sensor(s) 48 (if it/they were SiPM based, for example) compared to the electron sensor(s) 46 (if it/they were APD based, for example), and would therefore likely be more complex and costly. Using SiPMs for all the sensors 46 and 48 allows the biasing and imaging electronics to be very similar, possibly identical, for all sensors 46, 48. Nevertheless, the disclosed concept contemplates the use of any solid state sensors integrated into a single, segmented detector, such that one type of sensor is sensitive to photons, and one type sensitive to electrons.
An advantage of EPD 18-1 is that it incorporates small sensors close to sample 13 for high efficiency. This is in contrast to some traditional CL detectors that place large parabolic mirrors inside the chamber. Another advantage of EPD 18-1 is that its small size minimizes interference with other detectors placed inside chamber 3. Still another advantage of EPD is that only one electrical feed-through or chamber access port 36 is required for both the BSE and CL detectors. Traditional CL detectors require a separate access port and take up valuable and limited space outside the specimen chamber as well as inside the chamber.
Yet another advantage of EPD 18-1 is that photon sensors 48 are segmented (as are electron sensors 46). This allows the photon emission to be viewed from photon sensors 48 having different perspectives on sample 13, and enables enhanced imaging renditions. For example,
According to another embodiment, shown schematically in
The disclosed concept may also employ arrays of MPPCs and SoMs rather than single MPPC and SoM chips. This is illustrated in
Furthermore, it is a known problem in cathodoluminescence imaging that many cathodoluminescent materials continue to glow after the electron beam is removed. This is known as persistent luminescence or phosphorescence. Known remedies for this problem include very long pixel dwell times, from hundreds of microseconds to a few milliseconds, interpixel delay, which allows the persistent emission to decay between pixels, and using short wavelengths only, which tend to decay faster. Each of these known remedies, however, has a disadvantage associated therewith. Long dwell times result in very slow imaging and contribute to possible charging effects on the electron-imaging side since many minerals are non-conductive. Interpixel delay is often not long enough for complete decay of the persistence. Using only short wavelengths greatly reduces the usable fraction of the information available from the CL technique.
A further aspect of the disclosed concept provides an improved solution to the persistent luminescence or phosphorescence problem. In particular, in this aspect of the disclosed concept, the high speed imaging afforded by SiPM technology (relative to other solid-state detectors like APDs) is used in conjunction with beam blanking technology to allow measurement and time-lapse imaging of the rate-of-decay of the emissions across the imaged region of a sample. A beam blanker is a well-known device that allows for the temporary deflection (typically in about 50 nS) of the electron beam off the specimen in an SEM. Such timing is a good match to the SiPM recovery time of about 100 nS or so.
Next, the method moves to step 76. At step 76, the decay time constant for the current pixel position is estimated in control system 16 using the obtained light intensity measurement values. Then, at step 78, electron beam 7 is moved to the next pixel position and the method returns to step 70 to repeat the process for the next pixel position. The method of
Once an image of decay time constants per pixel is obtained as just described, the decay time constants per pixel can then be used in subsequent operation of SEM 1′ to compute the contribution of previous pixels in a scan to the light detected at the pixel currently illuminated by electron beam 7. The sum of contributions from the current pixel and those prior pixels whose contributions are still significant can be deconvolved using any of a number of well-known software image restoration algorithms as a post-image-collection processing step. For example, the iterative Richardson-Lucy (R-L) algorithm was revived when the Hubble Space Telescope was discovered to have spherical aberration. R-L does not require the point spread function (equivalent to the smearing caused by persistent luminescence) to be the same at all pixels, which many Fourier-space methods require. R-L is now commercially available in a number of consumer astrophotography software packages. The deconvolution causes all light emitted by a single pixel to be restored to that pixel, eliminating the blurring effect of fast scanning. Because of the scanned nature of SEM electron imaging, the blurring from persistent luminescence is one-dimensional (along the scan line) rather than two-dimensional as in conventional image restoration.
In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word “comprising” or “including” does not exclude the presence of elements or steps other than those listed in a claim. In a device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. In any device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain elements are recited in mutually different dependent claims does not indicate that these elements cannot be used in combination.
Although the invention has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.
This application claims priority under 35 U.S.C. § 119(e) from U.S. provisional patent application No. 62/199,565, entitled “Segmented Detector for a Charged Particle Beam Device” and filed on Jul. 31, 2015, the contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US16/43507 | 7/22/2016 | WO | 00 |
Number | Date | Country | |
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62199565 | Jul 2015 | US |