This U.S. non-provisional patent application claims priority under 35 U.S.C. § 119 of Korean Patent Application No. 10-2009-0019950, filed in the Korean Intellectual
Property Office on Mar. 9, 2009, the entire contents of which are hereby incorporated by reference.
The present inventive concept herein relates to semiconductor devices and methods of fabricating the same.
Semiconductor devices are being widely adopted in various electronic devices for their characteristics such as multi-functionality, miniaturization and/or low power consumption. Semiconductors device may include various kinds of material layers. For instance, a semiconductor device may include a conductive layer used as an electrode or an interconnection and a dielectric layer used as an insulating layer.
In a semiconductor device, material layers made of different elements may be disposed adjacent to each other or in contact with each other. In this case, different elements may diffuse or migrate between the material layers to cause various problems such as degradation in characteristics of the material layers. When the characteristics of the material layers are degraded or lost, the reliability of a semiconductor device including such material layers may be lowered, or characteristics thereof may be degraded. Accordingly, much research has been focused on a variety of material layers constituting a semiconductor device.
Embodiments of the inventive concept provide a method of fabricating a semiconductor device and a semiconductor device fabricated thereby.
According to a first aspect, the inventive concept is directed to a method of manufacturing a semiconductor device. The method may include forming a metal nitride layer and a metal oxide layer on a semiconductor substrate to be in contact with each other, and annealing the substrate including the metal nitride layer and the metal oxide layer to form a metal oxynitride layer.
In one embodiment, forming a metal nitride layer and a metal oxide layer comprises forming the metal nitride layer on the semiconductor substrate; and forming the metal oxide layer on the metal nitride layer.
In one embodiment, the method further comprises, before annealing the substrate, forming a second metal nitride layer on the metal oxide layer. The metal oxynitride layer is formed by reacting the metal nitride layer, the metal oxide layer, and the second metal nitride layer with one another.
In one embodiment, forming a metal nitride layer and a metal oxide layer comprises forming the metal oxide layer on the semiconductor substrate; and forming the metal nitride layer on the metal oxide layer.
In one embodiment, the metal nitride layer comprises metal elements of the same kind as that in the metal oxide layer.
In one embodiment, the method further comprises forming a material layer on the semiconductor substrate to be in contact with one surface of the metal oxynitride layer.
In one embodiment, the metal oxynitride layer includes a nitrogen peak region adjacent to a surface that is in contact with the material layer.
According to another aspect, the inventive concept is directed to a semiconductor device. The semiconductor device may include a material layer disposed on a semiconductor substrate and a metal oxynitride layer having a first surface that is contact with the material layer and a second surface that is opposite to the first surface. The metal oxynitride includes a nitrogen peak region adjacent to the first surface.
In one embodiment, the nitrogen density of the metal oxynitride layer decreases from the nitrogen peak region to the second surface.
In one embodiment, the method further comprises a second material layer that is in contact with the second surface. The metal oxynitride further includes a nitrogen peak region adjacent to the second surface, and a central region of the metal oxynitride layer between the nitrogen peak region adjacent to the first surface and the nitrogen peak region adjacent to the second surface has a lower nitrogen density than the nitrogen densities at the nitrogen peak regions.
The foregoing and other features and advantages of the invention will be apparent from the more particular description of preferred aspects of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the drawings, the thickness of layers and regions are exaggerated for clarity.
Preferred embodiments of the inventive concept will be described below in more detail with reference to the accompanying drawings. The embodiments of the present inventive concept may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this description will be thorough and complete, and will fully convey the inventive concept to those skilled in the art. Because embodiments disclosed herein are preferred embodiments of the inventive concept, appearing reference numerals are not necessarily indicative of order and therefore not limited by the order as they appear. In the drawings, the sizes and relative sizes of layers and regions are exaggerated for clarity. It will be understood that when an element such as a layer, region or substrate is referred to as being “on” another element, it can be directly on the other element or intervening elements may also be present. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Referring
The first metal nitride layer 114 and the second metal nitride layer 118 may be formed by atomic layer deposition (ALD), physical vapor deposition (PVD) or chemical vapor deposition (CVD). The metal oxide layer 116 may also be formed by atomic layer deposition (ALD), physical vapor deposition (PVD) or chemical vapor deposition (CVD). The first metal nitride layer 114 and the second metal nitride layer 118 may include a metal element of the same kind as that in the metal oxide layer 116. For example, the first metal nitride 114, the metal oxide layer 116, and the second metal nitride layer 118 may include one of the metals such as aluminum (Al), Hafnium (Hf), Zirconium (Zr), Tantalum (Ta), and Titanium (Ti).
Referring to
During the annealing process, extra oxygen atoms within the metal oxide layer 116 may migrate into the metal nitride layers 114 and 118 to oxidize the metal nitride layers 114 and 118, and likewise a portion of nitrogen atoms within the metal nitride layers 114 and 118 may migrate into the metal oxide layer 116. The metal oxynitride layer 128 formed by the annealing process may include a nitrogen peak region. The nitrogen peak region is a region where nitrogen is at its peak density. The nitrogen density within the metal oxynitride layer 128 will be described herein below with reference to a graph in
Referring to
The lower portion 122 of the metal oxynitride layer 128 including a nitrogen peak region may function to suppress the diffusion of atoms. Accordingly, metal atoms within the metal oxynitride layer 128 may be prevented from diffusing and/or migrating to a material layer of a different kind (e.g., the first dielectric layer 112) that is in contact with the lower portion 122 of the metal oxynitride layer 128. Likewise, elements within a material layer of a different kind (e.g., the first dielectric layer 112) that is in contact with the lower portion 122 of the metal oxynitride layer 128 may also be prevented from diffusing or migrating to the metal oxynitride layer 128. As a result, the metal oxynitride layer 128 and the material layer (e.g., the first dielectric layer 112) that is in contact with the bottom portion 122 of the metal oxynitride layer 128 may have superior reliability.
For instance, in the case that the first dielectric layer 112 is formed of a silicon oxide layer, interdiffusion of metal and silicon between the first dielectric layer 112 and the metal oxynitride layer 128 may be minimized due to the lower portion 122 of the metal oxynitride 128 including the nitrogen peak region.
According to another embodiment of the present inventive concept, one of the first and second metal nitride layers 114 and 118 may be omitted. In this case, one metal nitride layer 114 or 118 may react to the metal oxide layer 116 during the annealing process to form the metal oxynitride layer 128. The metal oxynitride layer 128 may include one nitrogen peak region. For instance, in the case that the first metal nitride layer 114 is omitted and the second metal nitride layer 118 is formed, the upper portion 126 of the metal oxynitride layer 128 may include the nitrogen peak region while the lower portion 122 of the metal oxynitride layer 128 may have a lower nitrogen density than the upper portion 126. On the other hand, in the case that the first metal nitride layer 114 is formed and the second metal nitride layer 118 is omitted, the lower portion 122 of the metal oxynitride layer 128 may include the nitrogen peak region while the upper portion 126 of the metal oxynitride layer 128 may have a lower nitrogen density than the lower portion 122.
The first and the second metal nitride layers 114 and 118 are desirably formed to a thickness of about 30A or less. Accordingly, the first and the second metal nitride layers 114 and 118 may be sufficiently oxidized by the annealing process.
Referring to
According to another embodiment of the present inventive concept, one of the first and second dielectric layers 112 and 130 may be omitted. For the convenience of description, desctiption will now be made for the case where both the first and the second dielectric layers 112 and 130 are formed.
Referring to
A blocking dielectric layer 134 may be formed on the charge storage layer 132. The blocking dielectric layer 134 may comprise a metal oxide layer having a high dielectric constant. The blocking dielectric layer 134 may be formed of a single layer or a multiple layer.
Referring to
A gate pattern 140 may be formed by patterning at least the control gate conductive layer 136 in
Source S and drain D regions in
A semiconductor device according to embodiments of the present inventive concept will be described with reference to
Referring to
The metal oxynitride layer 128 included in the tunneling dielectric layer may have a higher dielectric constant than the first dielectric layer 112 and/or the second dielectric layer 130. Accordingly, under the same thickness, an equivalent oxide thickness of the metal oxynitride layer 128 may be smaller than that of the first dielectric layer 112 and/or the second dielectric layer 130. The metal oxynitride 128 makes it possible to achieve a tunneling dielectric layer which is physically thick while having a small equivalent oxide thickness. As a result, leakage of charges stored in the charge storage layer 132 to the semiconductor substrate 110 may be minimized, and data retention characteristics of the memory cell and reliability of data may be improved.
In addition, the metal oxynitride layer 128 may have a smaller energy band gap than the first dielectric layer 112 and/or the second dielectric layer 130. Particularly, the metal oxynitride 128 may have a higher electron affinity than the first dielectric layer 112 and/or the second dielectric layer 130. Accordingly, the probability that charges tunnel through the tunneling dielectric layer may increase during a programming operation. As a result, program efficiency of the memory cell may be improved.
Further, as mentioned above, the metal oxynitride layer 128 may comprise a lower portion 122 and/or an upper portion 126, which include a nitrogen peak region(s). Accordingly, metal atoms within the metal oxynitride layer 128 may be prevented from diffusing and/or migrating to an external material layer. Elements within the external material layer may also be prevented from diffusing and/or migrating to the metal oxynitride layer 128. The external material layer may be the first dielectric layer 112 and/or the second dielectric layer 130, both of which or either one of which is in contact with the metal oxynitride layer 128. Aternatively, in the case that the second dielectric layer 130 is omitted, the external material layer may serve as the charge storage layer 132. As a result, the metal oxynitride 128 may have superior reliability. Accordingly, the memory cell employing the metal oxynitride layer 128 may also have superior reliability.
Referring to
Referring to
Referring to
The metal nitride layer 218 may be formed by atomic layer deposition (ALD), physical vapor deposition (PVD) or chemical vapor deposition (CVD). The metal oxide layer 220 may also be formed by atomic layer deposition (ALD), physical vapor deposition (PVD) or chemical vapor deposition (CVD). The metal nitride layer 218 may include metal elements of the same kind as those in the metal oxide layer 220. For example, the metal nitride layer 218 and the metal oxide layer 220 may include one selected from the group consisting of aluminum (Al), Hafnium (Hf), Zirconium (Zr), Tantalum (Ta), and Titanium (Ti).
Referring to
During the annealing process, extra oxygen atoms within the metal oxide layer 220 may migrate to the metal nitride layer 218 to oxidize the metal nitride layer 218. The metal oxynitride layer 226 formed by the annealing process may include a nitrogen peak region. The nitrogen peak region is a region where nitrogen is at its peak density. The nitrogen density within the metal oxynitride layer 226 will be described with reference to the graph in
Referring to
The lower portion 222 of the metal oxynitride layer 226 including a nitrogen peak region may function to prevent diffusion of atoms. Accordingly, metal atoms within the metal oxynitride layer 226 may be prevented from diffusing and/or migrating to a material layer (e.g., the dielectric layer 214) that is in contact with the lower portion 222 of the metal oxynitride layer 226. Likewise, elements within a material layer of a different kind (e.g., the dielectric layer 214) that in contact with the lower portion 222 of the metal oxynitride layer 226 may also be prevented from diffusing and/or migrating to the metal oxynitride layer 226. As a result, the metal oxynitride layer 226 and the material layer (e.g., the dielectric layer 214) that is in contact with the lower portion 222 of the metal oxynitride layer 226 may have superior reliability.
For instance, in the case that the dielectric layer 214 is formed of a silicon oxide layer, inter-diffusion of metal and silicon between the dielectric layer 214 and the metal oxynitride layer 226 may be minimized due to the lower portion 222 of the metal oxynitride layer 226 including the nitrogen peak region.
According to still another embodiment of the present inventive concept, a second metal nitride layer may be additionally formed on the metal oxide 224. In this case, the first metal nitride layer 218, the second metal nitride layer, and the metal oxide layer 220 react with one other during the annealing process to form the metal oxynitride layer 226. In this case, the metal oxynitride layer 226 may include two nitrogen peak regions. For instance, the upper and lower portions 222 of the metal oxynitride layer 226 may include a nitrogen peak region, respectively. Accordingly, the central portion of the metal oxynitride layer 226 may have a lower nitrogen density than the nitrogen peak regions.
It is desirable that the metal nitride layer 218 be formed to a thickness of about 30A or thinner. Accordingly, the second metal nitride layer 218 may be sufficiently oxidized by the annealing process.
Referring to
According to another embodiment of the present inventive concept, an additional dielectric layer may be formed on the metal oxynitride layer 226, and the control gate conductive layer 228 may be formed on the additional dielectric layer. For the convenience of description, description will be made for the case where only the dielectric layer 216 is formed.
A gate pattern 230 may be formed by patterning at least the control gate conductive layer 228 in
Source S and drain D regions in
Next, a semiconductor device according to another embodiment of the present inventive concept will be described with reference to
Referring to
The metal oxynitride layer 226 included in the blocking layer may have a higher dielectric constant than the dielectric layer 216. Accordingly, under the same thickness, the equivalent oxide thickness of the metal oxynitride layer 226 may be smaller than that of the dielectric layer 216. The metal oxynitride layer 226 makes it possible to achieve a blocking layer which is physically thick while having a small equivalent oxide thickness. As a result, leakage of charges stored in the charge storage layer 214 to the control gate pattern 228a may be minimized, and data retention characteristics of the memory cell and reliability of data may be improved.
In addition, as described above, the metal oxynitride layer 226 may comprise a lower portion 222 including a nitrogen peak region. Accordingly, metal atoms within the metal oxynitride layer 226 may be prevented from diffusing and/or migrating to the external material layer. Elements within the external material layer may also be prevented from diffusing and/or migrating to the metal oxynitride layer 226. The external material layer may be the dielectric layer 216, either one of which is in contact with the metal oxynitride layer 226. Alternatively, in the case that a second metal nitride layer is additionally formed and the annealing process is carried out, the external material layer may be the gate control pattern 228a. As a result, the metal oxynitride layer 226 may have superior reliability. Accordingly, the memory cell employing the metal oxynitride layer 226 may also have superior reliability.
Referring to
According to the method described above in connection with
According to another embodiment of the present inventive concept, at least one of the first, second, third dielectric layers 112, 130, and 216 may be omitted and an additional dielectric layer may be formed on the second metal nitride 226.
Next, a semiconductor device according to other exemplary embodiments of the present inventive concept will be described with reference to
Referring
The gate pattern 300, source region S and drain region D may comprise a memory cell. As described above in connection with
Because the first dielectric layer 112, the first metal oxynitride layer 128 and the second dielectric layer 130 included in the tunneling dielectric layer may have the same structure and characteristics as the tunneling dielectric layer shown in
Additionally, as described in connection with
As a result, the metal oxynitride layers 128 and 126 may have superior reliability, and therefore, a memory cell employing the metal oxynitride layer 128 and 226 may also have superior reliability.
Referring to
The data provided through the user interface 1600 or processed by the CPU 1500 may be stored in the memory device 1100 by way of the memory controller 1200. The memory device 1100 may include a solid-state drive/disk (SSD). In such a case, writing speed of the memory system 1000 will be remarkably improved. Embodiments of the present inventive concept may be applied to the memory device 1100, the memory controller 1200, and the CPU 1500.
Although not illustrated in the figure, it will be appreciated by those skilled in the art that the memory system 1000 according to exemplary embodiments of the present inventive concept may further comprise an application chipset, a camera image processor, and/or a mobile DRAM.
Further, the memory system 1000 according to exemplary embodiments of the present inventive concept may be applicable to a PDA, a portable computer, a web tablet, a wireless phone, a mobile handset, a digital music player, a memory card, or any device that is capable of transmitting and/or receiving information wirelessly. Many modifications are possible in the example embodiments without materially departing from the novel teachings and advantages of the present inventive concept.
The foregoing is illustrative of exemplary embodiments and is not to be construed as limiting thereof. Although a few exemplary embodiments have been described, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of the present invention. Accordingly, all such modifications are intended to be included within the scope of the present inventive concept as defined in the claims. Therefore, it is to be understood that the foregoing is illustrative of various exemplary embodiments and is not to be construed as limited to the specific exemplary embodiments described, and that modifications to the described exemplary embodiments, as well as other exemplary embodiments, are intended to be included within the scope of the appended claims.
Number | Date | Country | Kind |
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10-2009-0019950 | Mar 2009 | KR | national |