This application claims the benefit of Chinese Patent Application No. 201310073310.1, filed on Mar. 7, 2013, which is incorporated herein by reference in its entirety.
The present invention relates to the field of semiconductor devices, and more particularly to a semiconductor device with pillar regions, as well as a method of making such a device.
A switched-mode power supply (SMPS), or a “switching” power supply, can include a power stage circuit and a control circuit. When there is an input voltage, the control circuit can consider internal parameters and external load changes, and may regulate the on/off times of the switch system in the power stage circuit. In this way, the output voltage and/or the output current of the switching power supply can be maintained as substantially constant. Therefore, the selection and design of the particular control circuitry and approach is very important to the overall performance of the switching power supply. Thus, using different detection signals and/or control circuits can result in different control effects on power supply performance.
In one embodiment, a semiconductor device can include: (i) a first doped pillar region having a doping concentration that sequentially increases from bottom to top in a vertical direction; (ii) second doped pillar regions arranged on either side of the first doped pillar region in a horizontal direction; and (iii) where sidewalls of the second doped pillar regions form sides of an inverted trapezoidal structure.
In one embodiment, a method of making a semiconductor device can include: (i) forming a first doped pillar region having a doping concentration that sequentially increases from bottom to top in a vertical direction; (ii) forming an inverted trapezoidal trench structure; and (iii) forming second doped pillar regions by injecting filler with dopant into the inverted trapezoidal trench structure, where the first doped pillar region and the second doped pillar regions are alternately arranged in a horizontal direction.
Embodiments of the present invention can provide several advantages over conventional approaches, as may become readily apparent from the detailed description of preferred embodiments below.
Reference may now be made in detail to particular embodiments of the invention, examples of which are illustrated in the accompanying drawings. While the invention may be described in conjunction with the preferred embodiments, it may be understood that they are not intended to limit the invention to these embodiments. On the contrary, the invention is intended to cover alternatives, modifications and equivalents that may be included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in the following detailed description of the present invention, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it may be readily apparent to one skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, processes, components, structures, and circuits have not been described in detail so as not to unnecessarily obscure aspects of the present invention.
A power device (e.g., a metal oxide semiconductor field-effect transistor [MOSFET]) can be utilized in a power supply or regulator (e.g., a switching voltage regulator). Power losses through the power device or transistor can be reduced by reducing the conductive resistance of the MOSFET device. Breakdown or withstand voltage can represent a break down resistant ability of the MOSFET device under a reverse voltage condition. As the conductive resistance exponentially rises along with increases in the breakdown voltage, a “super-junction” MOSFET can be employed as the power transistor to reduce the conductive resistance while also improving the withstand voltage.
Referring now to
For a uniformly doped n-extension layer 2, P pillar regions and N pillar regions that are alternately arranged in the power MOSFET can be in an ideal charge-balance state. For example, CPWP=CNWN, where CP and CN can respectively represent doping concentrations of P pillar regions and N pillar regions, while WP and WN can respectively represent widths of the pillars corresponding to the particular doping concentrations. When the PN pillar structure is in a reverse blocking state (e.g., a reverse biased diode), these regions can be mutually depleted under this reverse voltage condition, which may reduce the electric field across the junction and improve the withstand voltage of the device.
Referring now to
Referring now to
In order to reduce process complexity and product costs, as well as to obtain a high performance super-junction power MOSFET, a super-junction structure can also employ a trench-refill process in particular embodiments. In this process (see, e.g.,
However, to ensure that p-type silicon successfully fills the trench, the trench may have a certain or predetermined angle, as shown in
Doping concentrations of p-type dopants at the top and bottom surfaces of P pillar region 3′ can respectively be CPWP-top and CPWP-bottom. Doping concentrations of n-type dopants at the top and bottom surfaces of N pillar region 2′ can respectively be CNWN-top and CNWN-botton. Because of the trench bevel or predetermined angle, the upper doping concentration of P pillar region 3′ can be relatively high, while the bottom doping concentration can be relatively low. Also, the upper doping concentration of N pillar region 2′ can be relatively low, while the bottom doping concentration can be relatively high. Thus, CPWP-top>CNWN-top, CPWP-bottom, and CNWN-bottom. As a result, the charge at the top and bottom surfaces of the PN pillar structure may not be balanced in this particular structure.
In one embodiment, a method of making a semiconductor device can include: (i) forming a first doped pillar region having a doping concentration that sequentially increases from bottom to top in a vertical direction; (ii) forming an inverted trapezoidal trench structure; and (iii) forming second doped pillar regions by injecting filler with dopant into the inverted trapezoidal trench structure, where the first doped pillar region and the second doped pillar regions are alternately arranged in a horizontal direction.
Referring now to
In one embodiment, a semiconductor device can include: (i) a first doped pillar region having a doping concentration that sequentially increases from bottom to top in a vertical direction; (ii) second doped pillar regions arranged on either side of the first doped pillar region in a horizontal direction; and (iii) where sidewalls of the second doped pillar regions form sides of an inverted trapezoidal structure.
Referring now to
The dopant type of the filler material can be opposite to that of doped pillar region 400. For example, if the dopant of doped pillar region 400 is p-type, the dopant of the filler can be n-type. On the contrary, if the dopant of doped pillar region 400 is n-type, the dopant of the filler can be p-type. In one particular example, the dopant of the filler is p-type silicon. The super-junction structure can be formed by adjacent doped pillar region 400 and doped pillar region 300.
Referring now to
Referring back to
Thus in particular embodiments, a semiconductor device can include doped pillar region 400 and doped pillar regions 300 alternately arranged in the horizontal direction. For example, the doping concentration of doped pillar region 400 can sequentially increase from bottom to top in the vertical (e.g., y) direction, and an inverted trapezoidal structure that includes the sidewalls of doped pillar region 300 can be formed.
Referring now to
The doping concentration of the extension structure can be represented as shown
In
In
During the extension growth procedure, the concentration distribution of the dopant in each extension layer can be uniform at a same horizontal plane, while sequentially increasing from bottom to top in the vertical (y) direction. As shown in
Referring back to
Etching in particular embodiments can be used form a mutually spaced inverted trapezoidal trench structure in extension structure 200. During the trench etching procedure, the sidewall of the inverted trapezoidal trench structure may have a trench bevel θ, or beveled edge as to the horizontal direction. For example, θ can be from about 87° to about 89°, to guarantee that the filler can be successfully (e.g., fully) filled in the trench. Of course, other beveled edge angles (e.g., 80°, 85°, 90°, 95°, etc.) can also be supported in particular embodiments, and as may be appropriate for the particular materials of the filler and extension structure 200. In any event, the trench sidewalls can form sides of an inverted trapezoidal structure with broader shape at the top (e.g., yn) and a narrowing at the bottom (e.g., y0).
In
The dopant type of the filler can be opposite to that of doped pillar region 400. In this example, the dopant of doped pillar region 400 can be n-type (forming n-extension), while the dopant of doped pillar region 300 can be p-type (forming a P pillar). Alternatively, when the dopant of doped pillar region 400 is p-type (forming p-extension), n-type dopant can be injected into the trench to form an N pillar as doped pillar region 300.
Because each of doped pillar regions 300 form an inverted trapezoidal structure, the doping concentration of doped pillar regions 300 can increase from bottom to top. In this way, charge-balance of doped pillar region 400 and doped pillar regions 300 can be achieved at each “y” position from bottom (y0) to top (yn). The dopant slope concentration distribution of doped pillar region 400 may satisfy CPWP(yn)=CNWN (yn). For example, CP and CN can respectively represent the doping concentration of doped pillar regions 300 and doped pillar region 400, while WP and WN can respectively represent the widths of the pillars corresponding to the doping concentration.
As the doping concentration of doped pillar region 400 sequentially increases from bottom to top (e.g., by regulating the doping concentration gradient of doped pillar region 400, as shown in
In particular embodiments, a semiconductor device can include semiconductor substrate 100 and extension structure 200, where extension structure 200 is located on semiconductor substrate 100. The doping concentration of extension structure 200 can sequentially increase from bottom to top in the vertical direction. Also, doped pillar regions 300 can be formed in extension structure 200, and portions of extension structure 200 between doped pillar regions 300 may be configured as doped pillar region 400.
Referring now to
Gate 602 can be used as a mask layer, and p-type ion impurities can be injected into the upper region of doped pillar regions 300 at the opening in the gate where. This impurity injection can form base layers 700 at the upper region of doped pillar regions 300 and extending at least partially under gate 602. Thus, portions of gate 602 and base layers 700 can overlap. Also, n-type dopant can be injected into base layers 700 to form at least one source region 800 in base layer 700. Source regions 800 can be high concentration n-type (n+) impurity regions, and two source regions 800 can be formed in one base layer 700 in this example.
A metal layer can be deposited on the surface of base layers 700, gate oxide layers 601, and gates 602. The metal layer (e.g., aluminum) can be etched to form source electrode 900. Also, contact holes or via openings can be formed through photolithography processes to expose the upper surface of base layers 700 that includes source regions 800. In this way, electrical connection can be formed between source electrodes 900 and at least one of source regions 800 in base layers 700. Further, oxide (e.g., silicon oxide) layer 1000 can be formed on the surface of source electrodes 900 and base layers 700.
Therefore, gate oxide layers 601 can be formed on doped pillar region 400, and gates 602 can be formed on gate oxide layers 601. Base layers 700 can be formed on the upper regions of doped pillar regions 300, and at least one source regions 800 can be formed in each base layer 700. Source electrodes 900 can be formed on a surface of base layers 700, gate oxide layers 601 and gates 602. Source electrodes 900 can be electrically connected to at least one of source regions 800 of base layers 700. Oxide layer 1000 formed on a surface of source electrodes 900 and base layers 700. For example, base layers 700 can be formed at two sides of gates 602, and portions of gates 602 and base layers 700 may overlap.
Certain embodiments can also provide a power device (e.g., a power transistor) that utilizes a process and/or is fabricated in a wafer structure, as described herein. Any such power device (e.g., a super-junction MOSFET, an insulated gate bipolar transistor [IGBT], a vertical double diffused metal oxide semiconductor [VDMOS] transistor, a diode, etc.) can be employed in particular embodiments, and may be included in a switching voltage regulator or switched-mode power supply (SMPS).
Referring now to
Of course, other integration or grouping of circuitry into different chips, ICs, or wafers can be accommodated in particular embodiments. In one example, a multi-chip packaging structure in particular embodiments can include power transistors 1001 and 1002 being integrated into a power device chip, and control and driving circuit 1005 being integrated into a control chip. Since the power device may process a high voltage and/or a high current, the power device chip with a large area can be able to withstand a relatively high voltage and a relatively high current. Also, the power device may have good thermal characteristics for power supply integration.
For the integrated circuit of the switching voltage regulator shown in
The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best utilize the invention and various embodiments with modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.
Number | Date | Country | Kind |
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201310073310.1 | Mar 2013 | CN | national |