The present invention relates to a semiconductor device and a method of fabricating the same.
In recent years, the structures of semiconductor devices have been changed constantly, and the storage capacity of the devices has been increased continuously. Memory devices are used in storage elements for many products such as digital cameras, mobile phones, computers, etc. As the application increases, the demand for the memory device focuses on small size and large memory capacity. For satisfying the requirement, a memory device having a high element density and a small size and the manufacturing method thereof are in need.
As such, it is desirable to develop a three-dimensional (3D) memory device with larger number of multiple stacked planes to achieve greater storage capacity, improved qualities, all the while remaining in a small size.
According to some embodiments of the disclosure, a semiconductor device includes a peripheral circuit region, a substrate on the peripheral circuit region, and an array region on the substrate. The peripheral circuit region has a plurality of complementary metal-oxide-semiconductor components. The substrate includes an N-type doped poly silicon layer on the peripheral circuit region, an oxide layer on the N-type doped poly silicon layer, and a conductive layer on the oxide layer. The array region includes a plurality of gate structures and a plurality of insulating layers alternately stacked on the conductive layer, wherein a bottommost gate structure of the gate structures and the conductive layer together serve as a plurality ground select lines of the semiconductor device, and a ratio of a thickness of the conductive layer to a thickness of each of the gate structures is about 3 to 4. The array region further includes a vertical channel structure penetrating the gate structures and the insulating layers and extending into the N-type doped poly silicon layer.
According to some other embodiments, a method of fabricating a semiconductor device includes providing a structure. The structure includes a peripheral circuit region, a substrate on the peripheral circuit region, and an array region on the substrate. The peripheral circuit region has a plurality of complementary metal-oxide-semiconductor components. The substrate includes a first poly silicon layer doped with N-type dopants on the peripheral circuit region, a first oxide layer on the first poly silicon layer, a second poly silicon layer on the first oxide layer, a second oxide layer on the second poly silicon layer, a third poly silicon layer on the second oxide layer, a third oxide layer on the third poly silicon layer, and a fourth poly silicon layer on the third oxide layer. The array region includes a plurality of first insulating layers and a plurality of second insulating layers alternately stacked on the fourth poly silicon layer, and a vertical channel structure penetrating the first insulating layers and the second insulating layers and extending into the first poly silicon layer. The method further includes removing the fourth poly silicon layer thereby forming a first cavity between the third oxide layer and a bottommost first insulating layer of the first insulating layers, and filling the first cavity with a conductive line.
It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the invention as claimed.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings,
Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
The peripheral circuit region 200 includes a plurality of semiconductor components, such as a plurality of complementary metal-oxide-semiconductor (CMOS) components 210 and other suitable circuits.
The substrate 100 is, for example, a silicon substrate. The substrate 100 includes a first poly silicon layer 101 on the peripheral circuit region 200, a first oxide layer 111 on the first poly silicon layer 101, a second poly silicon layer 102 on the first oxide layer 111, a second oxide layer 112 on the second poly silicon layer 102, a third poly silicon layer 103 on the second oxide layer 112, a third oxide layer 113 on the third poly silicon layer 103, and a fourth poly silicon layer 104 on the third oxide layer 113.
In some embodiments, the first poly silicon layer 101 has a largest thickness among the poly silicon layers 101-104 of the substrate 100, and the third poly silicon layer 103 has a smallest thickness among the poly silicon layers 101-104 of the substrate 100. In some embodiments, the thickness of the first poly silicon layer 101 is about 1500 Å, the thickness of the second poly silicon layer 102 is about 400 Å, the thickness of the third poly silicon layer 103 is about 100 Å, and the thickness of the fourth poly silicon layer 101 is about 1000 Å. In some embodiments, the thickness of the first oxide layer 111 is about 80 Å, the thickness of the second oxide layer 112 is about 120 Å, and the thickness of the third oxide layer 113 is about 450 Å.
The first poly silicon layer 101 is doped with N-type dopants such as, for example, phosphorus (P) and arsenic (As), and the fourth poly silicon layer 104 is doped with P-type dopants such as, for example, boron (B) and gallium (Ga). In some embodiments, the fourth poly silicon layer 104 serves as ground select line (GSL) of the semiconductor device.
The array region 300 includes a plurality of first insulating layers 310 and second insulating layers 320 alternately stacked on the substrate 100, in which both the topmost layer and the bottom most layer are the first insulating layers 310, and a material of the first insulating layers 310 is different from a material of the second insulating layers 320. In some embodiments, the first insulating layers 310 are oxide layers such as silicon oxide layers, and the second insulating layers 320 are nitride layers such as silicon nitride layers.
The array region 300 further includes a plurality of vertical channel structures 330 arranged parallel to the normal direction of the substrate 100. The vertical channel structures 330 are formed penetrating the stack of the first insulating layers 310 and the second insulating layers 320 and are further extend into the substrate 100. In some embodiments, the vertical channel structures 330 stop at the first poly silicon layer 101.
In some embodiments, each of the vertical channel structures 330 includes a storage layer 332, a channel layer 334, and an isolation pillar 336. The channel layer 334 is sandwiched between the storage layer 332 and the isolation pillar 336. The storage layer 332 and the channel layer 334 have U-shaped cross-sections. In some embodiments, the storage layer 332 is a multi-layer structure, such as an oxide-nitride-oxide (ONO) layer that is able to trap electrons. The channel layer 334 may be made of a material including poly silicon, and the isolation pillar 336 may be made of dielectric material. Each of the vertical channel structures 330 further includes a conductive plug 338 disposed on the isolation pillar 336 and in contact with the channel layer 334. In some embodiments, the top surfaces of the conductive plug 338, the storage layer 332, the channel layer 334, and the topmost silicon oxide layer 310 are substantially coplanar. The top surface of the isolation pillar 336 is below the top surface of the channel layer 334, and the sidewall of the conductive plug 338 is in contact with the channel layer 334.
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After the spacer 350 is formed covering the sidewalls of the first insulating layers 310, the second insulating layers 320, the conductive line 362, the third oxide layer 113, and the third poly silicon layer 103, an additional etching process is performed to further deepen the trench 340. The etching process removes the bottom of the spacer 350 and portions of the second oxide layer 112 and the second poly silicon layer 102, and stops at the second poly silicon layer 102. The trench 340 does not penetrate the second poly silicon layer 102.
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In some embodiments, not only the exposed portions of the storage layer 332 are removed, ends of the storage layer 332 covered by the first poly silicon layer 101 and the third poly silicon layer 103 are recessed after removing the exposed portions of the storage layer 332. In some embodiments, the storage layer 332 includes an upper segment 332U and a lower segment 332L, in which the upper segment 332U and the lower segment 332L are spaced apart by the cavity 344.
In some embodiments, the top surface of the lower segment 332L of the storage layer 332 is lower that the topmost surface of the first poly silicon layer 101. In some embodiments, the bottom surface of the upper segment 332U of the storage layer 332 is higher that the bottommost surface of the third poly silicon layer 103 and higher than the bottom surface of the third oxide layer 113. In some embodiments, portions of the third poly silicon layer 103 adjacent the storage layer 332 are also removed after removing the exposed portions of the storage layer 332.
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After the N-type doped poly silicon layer 106 is formed, an etch back process is performed to remove a portion of the N-type doped poly silicon layer 106, thereby deepening the trench 340 again. In some embodiments, the bottom of the trench 340 is between the upper segment 332U and the lower segment 332L of the storage layer 332. The portion of the channel layer 334 between the upper segment 332U and the lower segment 332L of the storage layer 332 is directly in contact with the N-type doped poly silicon layer 106.
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In some embodiments, one or more of the gate structures 360 at top of the semiconductor structure 10 serve as string select lines (SSL) of the semiconductor structure 10, one or more of the gate structures 360 at bottom of the semiconductor structure 10 and the conductive line 362 together serve as ground select lines (GSL) of the semiconductor structure 10, and the rest of the gate structures 360 serve as word lines (WL) of the semiconductor structure 10. The gate structures 360 and the conductive line 362 surround the vertical channel structures 330, respectively. Therefore, the cells in the array region 300 can be also referred as gate-all-around (GAA) memory cells.
In some embodiments, the thickness T1 of the conductive line 362 is greater than the thickness T2 of each of the gate structures 360. In some embodiments, the thickness T1 of the conductive line 362 is about 1000 Å, and the thickness T2 of each of the gate structures 360 is about 300 Å. In some embodiments, the ratio of the thickness T1 of the conductive line 362 to the thickness T2 of each of the gate structures 360 is about 3 to 4. In some embodiments, the thickness T1 of the conductive line 362 is smaller than the thickness T3 of the N-type doped poly silicon layer 106.
After the gate structures 360 and the conductive line 362 are formed, an etch back process is performed to recess the gate structures 360 and the conductive line 362, such that the sidewalls of the gate structures 360 and the conductive line 362 are recessed from the sidewalls of the first insulating layers 310. In some embodiments, the depths of the sidewalls of the gate structures 360 and the conductive line 362 recessed from the sidewalls of the first insulating layers 310 can be different. The sidewalls of the gate structures 360 and the conductive line 362 can be flat, concave, or convex after the etch back process.
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A deposition process is performed to form a common source line (CSL) 372 filling the trench 340, and surrounded by the isolation spacer 370. A bottom surface of the isolation spacer 370 is below a top surface of the N-type doped poly silicon layer 106. The common source line 372 can be poly silicon doped with N-type dopants such as, for example, phosphorus (P) and arsenic (As). In some other embodiments, the common source line 372 can be conductive metal such as tungsten. In yet some other embodiments, the material of the common source line 372 can be a combination of N-type doped poly silicon and tungsten. The common source line 372 is deposited on the N-type doped poly silicon layer 106, in which the N-type doped poly silicon layer 106 serves as a common source plane of the semiconductor structure 10. Then a metal plug 374 is formed connected to the common source line 372.
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Although the present invention has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.