This application relates to the field of semiconductor technologies, and in particular, to a semiconductor device and a preparation method thereof.
A wide bandgap semiconductor gallium nitride (GaN) is characterized by a high breakdown electric field, high electron mobility, and a high electron saturation drift velocity, and has wide application prospect in the fields of power electronics and radio frequency microwave. Piezoelectric polarization and spontaneous polarization that are caused by aluminum gallium nitride (AlGaN)/GaN result in formation of high-concentration two-dimensional electron gas at a heterojunction interface, and mobility and a saturation velocity of AlGaN/GaN are far higher than those of silicon. A high electron mobility transistor (HEMT) made by using an AlGaN/GaN heterojunction as a core has excellent performance, and is very suitable for making a power semiconductor device. Currently, this is a matter of wide concern in the industry.
In some semiconductor devices, a through gallium nitride via (TGV) process may be added to avoid damage to a device structure due to a large stress in a packaging cutting process of a wafer. This process is usually performed after the last metal process. In the TGV process, both a dielectric layer and an epitaxial layer may be penetrated through etching, and the etching stops at a substrate. Currently, to meet different packaging technology requirements, such as wafer level chip scale package (WLCSP) or embedded component package (ECP), a TGV process may be performed before the last metal process, to dispose metal in a TGV, thereby facilitating subsequent packaging wiring leading-out.
However, in a conventional preparation manner, a tungsten plug has relatively poor morphology and quality, and it is prone to remain photoresist and other substances when a TGV process is implemented, resulting in an increase in a contact resistance of a through via in which the tungsten plug is located, affecting overall performance of a device.
This application provides a semiconductor device and a preparation method thereof, to prevent performance of the device from being affected due to an increase in a resistance in a through via in a TGV process.
According to a first aspect, this application provides a semiconductor device, such as an HEMT. The semiconductor device has a TGV. Specifically, the semiconductor device has a first region and a second region, and the TGV is disposed in the second region. The semiconductor device includes a substrate, and an epitaxial layer, a first dielectric layer, a first metal layer, a second dielectric layer, a protective layer, and a second metal layer that are sequentially laminated on the substrate. The first metal layer is located in the first region, the second dielectric layer has through vias that penetrate through the second dielectric layer to connect the first metal layer and the protective layer, a connecting material is filled in the through via to form a connecting piece, and the connecting piece can connect the first metal layer and the second metal layer to implement a function of the device. The TGV penetrates through the protective layer, the second dielectric layer, the first dielectric layer, and the epitaxial layer to the substrate. It is equivalent that the substrate can be exposed from a bottom of the TGV. The second metal layer covers the protective layer and an inner wall of the TGV and is in contact with the substrate, so that the substrate can be led to a surface of the semiconductor device. The protective layer can cover the connecting piece, so that the connecting piece is not affected when a TGV process is performed, to ensure a good conductive effect, thereby causing no impact on performance of the device.
Specifically, a single-layer structure or a multi-layer structure may be selected for the protective layer. In an embodiment, adaptive selection may be performed based on an application scenario. A material of the protective layer may be one or a combination of several of W, Ti, Ti/TiN, Al/Ti/TiN, and a polycrystalline silicon doped conductive material, and a thickness of the protective layer may be 100 A to 2000 A, thereby causing no impact on an electrical connection effect between the first metal layer and the second metal layer.
In addition, the connecting material may be one or a combination of a plurality of Ti, TiN, W, TiW, and Ni. A material of the substrate may be SiC, a Si-based semiconductor material, or a III-V group compound. A material of the first metal layer may be one or a combined laminated layer of a plurality of Al, AlCu, AlSiCu, TiN, W, Ni, Ta, TaN, Pd, WSi, and metal compounds thereof; and/or a material of the second metal layer may be one or a combined laminated layer of a plurality of Al, AlCu, AlSiCu, TiN, W, Ni, Ta, TaN, Pd, WSi, and metal compounds thereof.
In some embodiments, an isolation structure such as a trench or a notch is disposed in the second metal layer, and the isolation structure is used to divide the second metal layer into different regions (for example, a gate region, a source region, and a drain region) to implement different functions.
According to a second aspect, this application further provides a preparation method of a semiconductor device, used to prepare the semiconductor device in the foregoing technical solution. The method includes the following operations:
In some embodiments, after the second metal layer is formed, the method further includes the following operation:
patterning the second metal layer to divide the second metal layer into different functional regions.
Currently, a TGV is usually made in a semiconductor device, to reduce structural damage caused by different expansion coefficients of an epitaxial structure and a substrate structure in a preparation process. For example,
Based on this, embodiments of this application provide a semiconductor device and a preparation method thereof, to resolve the foregoing problem. To make the objectives, technical solutions, and advantages of this application clearer, the following further describes this application in detail with reference to the accompanying drawings.
Terms used in the following embodiments are merely intended to describe specific embodiments, but are not intended to limit this application. The terms “one”, “a” and “this” of singular forms used in this specification and the appended claims of this application are also intended to include expressions such as “one or more”, unless otherwise specified in the context clearly.
Reference to “an embodiment”, “some embodiments”, or the like in this specification means that a particular feature, structure, or characteristic described with reference to the embodiment is included in one or more embodiments of this application. Therefore, statements such as “in an embodiment”, “in some embodiments”, “in some other embodiments”, and “in other embodiments” that appear at different places in this specification do not necessarily mean referring to a same embodiment. Instead, the statements mean “one or more but not all of embodiments”, unless otherwise specifically emphasized in another manner. The terms “include”, “have”, and their variants all mean “include but are not limited to”, unless otherwise specifically emphasized in another manner.
Refer to
The protective layer 5 covers the second dielectric layer 4 and the connecting piece 7, and a surface of the connecting piece 7 is protected from being affected when the TGV S is subsequently prepared. Therefore, a contact resistance of the connecting piece 7 is maintained without being affected to decrease, thereby causing no adverse impact on performance of the semiconductor device.
Refer to
A material of the protective layer 5 may be one or a combination of several of W, Ti, Ti/TiN, Al/Ti/TiN, and a polycrystalline silicon doped conductive material, and a thickness of the protective layer 5 is selected as 100 A to 2000 A. The connecting material used to form the connecting piece 7 may be one or a combination of a plurality of Ti, TiN, W, TiW, and Ni, where W is a relatively common material. A material of the substrate 1 may be SiC, a Si-based semiconductor material, or a III-V group compound.
A material of the first metal layer 3 may be one or a combined laminated layer of a plurality of Al, AlCu, AlSiCu, TiN, W, Ni, Ta, TaN, Pd, WSi, and metal compounds thereof; and/or a material of the second metal layer 6 may be one or a combined laminated layer of a plurality of Al, AlCu, AlSiCu, TiN, W, Ni, Ta, TaN, Pd, WSi, and metal compounds thereof.
Herein, if the solution described in front of “and/or” is set to a solution a, and the solution described behind “and/or” is set to a solution b, the foregoing technical solution includes three implementations: Both the solution a and the solution b are implemented, only the solution a is implemented, and only the solution b is implemented. In an embodiment, adaptive selection may be performed based on the application scenario.
In some embodiments, a structure of the protective layer 5 may be a single-layer structure; and specifically, may be a single-layer structure (not shown in a figure herein) of one type of material, or may be a structure that is shown in
In some other embodiments, a structure of the protective layer 5 may be a multi-layer structure; and, for example, may be formed by laminating a plurality of single-layer structures of a same type of material as shown in
A test result shown in
Based on the semiconductor device, an embodiment of this application further provides a preparation method used to prepare a semiconductor device. As shown in
Operation S1: Sequentially form an epitaxial layer 11, a first dielectric layer 2, a first metal layer 3, and a second dielectric layer 4 on a substrate 1, to obtain a structure shown in
Operation S2: Form, in the second dielectric layer 4, through vias M that penetrate through the second dielectric layer 4 to the first metal layer 3, and filling a connecting material in the through via M to form a connecting piece 7, to obtain a structure shown in
Specifically, glue is spread on the second dielectric layer 4, and exposure, development, and baking are performed by using a first template, to obtain the through via M. Then, a layer of connecting material is deposited, through chemical deposition, on a side that is of the second dielectric layer 4 and that is far away from the substrate 1, and another connecting material outside the through via is etched back, so that the connecting material is remained only in the through via M to form the connecting piece 7. The connecting material may be one or a combination of a plurality of Ti, TiN, W, TiW, and Ni.
Operation S3: Form a protective layer 5 on the side that is of the second dielectric layer 4 and that is far away from the substrate 1, to obtain a structure shown in
A material of the protective layer 5 may be selected as one or a combination of several of W, Ti, Ti/TiN, Al/Ti/TiN, and a polycrystalline silicon doped conductive material, and a thickness of the protective layer 5 is selected as 100 A to 2000 A.
Operation S4: Etch the protective layer 5, the second dielectric layer 4, the first dielectric layer 2, and the epitaxial layer 11 to the substrate 1 in the second region V2, to form a TGV S.
Specifically, glue is spread on the protective layer 5, exposure, development, and baking are performed by using a second template, and the protective layer 5, the second dielectric layer 4, the first dielectric layer 2, and the epitaxial layer 11 are etched to the substrate 1, to obtain the TGV S. Remaining photoresist and etching by-products may be removed by using a dry + wet mixing process, to obtain a structure shown in
Operation S5: Deposit metal on a side that is of the protective layer 5 and that is far away from the substrate 1, to form a second metal layer 6 that covers the protective layer 5, where the second metal layer 6 covers an inner wall of the TGV S and is in contact with the substrate 1.
Specifically, the metal is grown on the side that is of the protective layer 5 and that is far away from the substrate 1 and in the TGV S through physical vapor deposition to obtain the second metal layer 6, to finally obtain the semiconductor device shown in
After operation S5 is implemented, to form a pattern on the second metal layer 6, glue may be spread on the second metal layer 6, exposure, development, and baking may be performed by using a third template, the second metal layer 6 may be etched by using a dry method, and finally photoresist and etching by-products may be removed.
In some embodiments, if the semiconductor device that is shown in
The semiconductor device provided in this embodiment of this application has the TGV, so that structural deformation caused by different expansion coefficients of an epitaxial structure and a substrate structure can be alleviated. Because there is the protective layer 5 on the side that is of the second dielectric layer 4 and that is far away from the substrate 1, the protective layer 5 can reduce impact of the TGV process on the through via resistance, thereby ensuring overall performance of the semiconductor device.
The foregoing descriptions are merely example embodiments of this application, but are not intended to limit the protection scope of this application. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in this application shall fall within the protection scope of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.
Number | Date | Country | Kind |
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202111044516.2 | Sep 2021 | CN | national |
This application claims priority to Chinese Patent Application No. 202111044516.2, filed on Sep. 07, 2021, which is hereby incorporated by reference in its entirety.