This invention relates to a method of quickly carrying out hydrogen termination treatment of a semiconductor surface and further relates to an apparatus for carrying out such hydrogen termination treatment and a product such as a semiconductor device obtained by carrying out such hydrogen termination treatment.
Manufacturing processes of a field-effect transistor constituting an integrated circuit formed in a semiconductor region will be described with reference to
At first, element isolation is carried out, for example, by an STI (Shallow Trench Isolation) method, thereby forming an element region 102 on the surface of a p-type (110) surface silicon 101 serving as a semiconductor substrate (
Pre-oxidation cleaning such as RCA cleaning is applied to the element region 102 (
Then, boron is ion-implanted over the entire surface of the silicon 101 for controlling the threshold voltage (
Then, a polycrystalline silicon film is deposited over the entire surface of the silicon 101 and then patterned, thereby forming a gate electrode 106 of polycrystalline silicon on the gate insulating film 105 in the element region 102 (
Then, phosphorus is ion-implanted at a low concentration, thereby forming n− source and drain regions 107 that serve to relax high electric fields (
Then, a silicon oxide film (SiO2) is deposited over the entire surface of the silicon 101 by a CVD method or the like so as to cover the gate electrode 106 and then anisotropic etching is performed, thereby forming a side-wall insulating film 108 on the side walls of the gate electrode 106 (
Thereafter, n-type impurities such as arsenic are ion-implanted at a high concentration, thereby forming n+ source and drain regions 109 (
In Patent Document 1, the present inventors have previously proposed a semiconductor device manufacturing method that uses H2O added with hydrogen or deuterium and applies high-frequency vibration when cleaning a semiconductor surface, thereby performing hydrogen termination thereof.
Herein, when forming the field-effect transistor as described above on the Si (110) surface or Si (111) surface or further on polycrystalline Si, it takes time to perform the dilute hydrofluoric acid treatment to achieve the hydrogen termination 103 in
In three-dimensional transistors such as Fin-FETs, there is a case where one transistor is formed on both Si (100) and (110) surfaces.
On the other hand, Patent Document 1 discloses the hydrogen termination in the cleaning process, but gives no explanation about the hydrogen termination when stripping the chemical oxide film by carrying out the dilute hydrofluoric acid treatment.
This invention has been made under these circumstances and has an object to elucidate a cause of the fact that a Si (111) surface, a Si (110) surface, a polycrystalline silicon surface, and an amorphous silicon surface are not liable to be hydrogen-terminated as compared with a Si (100) surface, thereby providing a more efficient hydrogen termination method, and further has an object to provide a method and apparatus for manufacturing an electrically reliable semiconductor device by realizing the hydrogen termination.
This invention is characterized by increasing the speed of hydrogen termination by adding an oxidant to a solution containing dilute hydrofluoric acid.
The contact angle of pure water on the surface is considered to represent the surface termination state of the Si surface. An increase in hydrophobicity represents an increase in Si—H termination, while, a hydrophilic tendency represents an increase in ratio of Si—OH, Si—F, or Si—O bonds. As a result of examining the surfaces after the DHF treatment using an XPS, ellipso, and FTIR-ATR method, no Si—F or Si—O bonds were observed and therefore it was judged that the main cause of increasing the hydrophilic tendency was Si—OH bonds. An etching species of SiO2 is HF2− and it is conjectured that SiO2 is effectively removed by this HF2− and thus sites terminated with Si—O hardly remain on the Si surfaces.
The Si (110) surface being not liable to be hydrophobic represents that Si—OH bonds are easily formed thereon. This can be easily inferred by the fact that the etching rate of the Si (110) surface is high in a KOH solution immersion test. Si(OH)4 is formed by OH-ion attack to Si—Si bond weak portions and Si is dissolved into the solution. As a result, in the case of the Si (110) surface, the etching proceeds so that Si (110) terraces are expanded or chains of Si (111) facets in a <−110> direction are formed. Monohydride is formed as a result of the progress of the etching. It is considered that the monohydride on the Si (110) surface exhibits relatively stable termination. Monohydride on the Si (111) surface is the same. Until the stable monohydride structure is formed, Si—OH bonds are easily formed in weak Si—Si bonds on the Si (110) surface or the Si (111) surface and thus the surface tends to be Si—OH bonded.
Herein, referring to
The other path is such that formation of Si—OH bonds proceeds and Si on the surface is dissolved into water in the form of Si(OH)4, while remaining Si forms Si—H bonds. This is conjectured to be the dominant mechanism in the case of the Si (110) surface or the Si (111) surface. In the case of the Si (110) surface or the Si (111) surface, it is considered that the Si—OH terminals are easily formed, but it takes time to form Si(OH)4 and thus the hydrogen termination speed becomes slow.
As such a surface orientation where the hydrogen termination speed is slow, there is cited a surface where a <111> axis perpendicular to the Si (111) surface is inclined in a <11-2> or <−1-12> axis direction. For example, it is a Si (111) surface, (221) surface, (331) surface, (551) surface, (110) surface, (335) surface, (112) surface, (113) surface, (115) surface, (117) surface, or the like. Although a Si (001) surface can be cited as a surface where the <111> axis perpendicular to the Si (111) surface is inclined in the <−1-12> axis direction, this surface is predominantly terminated with dihydride and thus the hydrogen termination speed is fast. However, if an off-angle is formed even a little, Si (111) facets, i.e. monohydride portions, appear, thus making the hydrogen termination difficult to achieve.
In the case of silicon having a surface substantially with the (110) surface orientation, the Si—OH termination tends to proceed and thus the hydrogen termination is difficult to achieve. Crystallographically, it is a surface facing in a direction substantially equivalent to the (110) surface orientation and includes a (551) surface, a (311) surface, a (221) surface, a (553) surface, a (335) surface, a (112) surface, a (113) surface, a (115) surface, a (117) surface, or the like.
From
Further, according to Phys. Rev., B4, 1950 (1971) reported by T. Sato et al., it is possible to know a surface adapted to obtain the same carrier electron mobility as a (110) surface. The surface with the same mobility can be inferred to be a surface where the surface morphology or the hydrogen termination state is substantially the same as that of the (110) surface. Accordingly, it can be said that a surface offset by 0 to 35° in a <−110> direction, such as, for example, a (331) surface, a (221) surface, a (332) surface, or a (111) surface, has the same surface state as the (110) surface. Further, even by using a surface offset by 0 to 12° in a <1-10> direction, such as, for example, a (320) surface, it can be said to be the same surface state as that of the (110) surface. Also in the case of the above surfaces and their neighboring surfaces, the Si—OH termination tends to proceed and thus the hydrogen termination is difficult to achieve.
As a technique of increasing the speed of hydrogen termination of the Si (110) surface or the Si (111) surface, an experiment was performed where the concentration of HF was raised for increasing the ratio of reactions of forming Si—H terminals from the Si—F reactions in
As a technique of hydrogen-terminating, in a short time, the Si (110) surface or the Si (111) surface at a DHF concentration of about 0.5 wt %, i.e. without raising the DHF concentration, hydrogen peroxide H2O2 was added in an amount of 0.5 wt % as an oxidant into a solution. The results are shown in
In
The same results were obtained even when use was made of a solution obtained by adding DHF into pure water added with O3 in an amount of 10 ppm as an oxidant. Note that 10 ppm is a ratio of the weight of O3 in the weight of the water. With respect to the O3 concentration in the pure water, the same results were observed even by changing it from 0.001 ppm to 100 ppm.
Then, it will be inferred why the hydrogen termination is quickened by adding the oxidant.
As described above, it has first been clarified this time that, by adding an oxidant to an HF-based solution, Si—OH terminated portions are quickly oxidized and removed to thereby achieve Si—H termination. Since the etching rate of a silicon oxide film is unchanged before and after the addition of the oxidant, damage to a silicon oxide film for element isolation such as STI, a side-wall film of a gate, and a PMD film is also as conventional. It becomes possible to hydrogen-terminate, like a Si (100) surface, a Si (111) surface, a Si (110) surface, and a polycrystalline silicon surface that are not liable to be hydrogen-terminated as compared with the Si (100) surface. This improves the reliability of transistors formed on various surface orientations and, further, largely contributes to a reduction in resistance at contact portions.
According to this invention, using a solution containing HF2− ions and an oxidant, it is possible to increase the speed of hydrogen termination of a silicon surface having a portion hydrogen-terminated with monohydride, such as a Si (100) surface, a Si (110) surface, a polycrystalline silicon surface, or an amorphous silicon surface, thereby reliably achieving the hydrogen termination.
Since this technique can shorten a treatment time with HF2− ions, it is possible to suppress etching of an STI silicon oxide film and also possible to suppress deterioration of withstand voltage between elements, wiring shorts, and damage to a side-wall insulating film and a PMD film. Further, it becomes possible to form high-quality gate insulating films on various surface orientations. Further, it largely contributes to a reduction in contact resistance at contact portions of salicide or the like.
This technique is applicable not only to a gate insulating film forming process and a salicide-forming metal film forming process, but also to a barrier metal forming process, a process of embedding a plug material into a contact hole, and so on.
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A description will be given based on the following embodiments.
As the first embodiment, manufacturing processes of a field-effect transistor constituting an integrated circuit formed in a semiconductor region will be described using an LDD (Lightly Doped Drain)-structure n-type field-effect transistor as an example.
Element isolation is carried out, for example, by an STI (Shallow Trench Isolation) method, thereby forming an element region 1002 including source, drain, and channel regions on the surface of a p-type (110) silicon wafer 1001 (
An etching species when etching SiO2 with an HF-based chemical is HF2−, wherein a chemical oxide film formed in the RCA cleaning is substantially etched off in about 30 seconds and there is almost no site terminated with Si—O. The surface is etched at Si—OH terminated portions and finally shifted to Si—H, which can be realized with overetching for about 30 seconds. This makes it possible to suppress etching of an STI silicon oxide film used for element isolation and thus no occurrence of void is observed.
The HF-based chemical may be a DHF solution or BHF (buffered hydrofluoric acid: mixed solution of DHF and NH4F) or may be a solution containing at least one of DHF and NH4F. An oxidant added to the solution may be ozone O3 instead of H2O2. Alternatively, it may be an organic oxidant.
After drying the wafer (
Then, boron is ion-implanted over the entire surface of the silicon 1001 for controlling the threshold voltage (
Then, a polycrystalline silicon film is deposited over the entire surface of the silicon 1001 and then patterned, thereby forming a polycrystalline silicon electrode 1005 as a gate electrode on the gate insulating film 1004 in the element region 1002 (
Then, phosphorus is ion-implanted at a low concentration, thereby forming n− source and drain regions 1006 that serve to relax high electric fields (
Then, a silicon oxide film (SiO2) is deposited over the entire surface of the silicon 1001 by a CVD method or the like so as to cover the gate electrode 1005 and then anisotropic etching is performed, thereby forming a side-wall insulating film 1007 on the side walls of the gate electrode 1005 (
Thereafter, n-type impurities such as arsenic are ion-implanted at a high concentration, thereby forming n+ source and drain regions 1008 (
Then, the flow shifts to a process of salicide formation. SiO2 with the thickness of 5 nm is formed as the gate insulating film on source and drain region surfaces 1009 and thus stripping treatment is performed using a solution in which 0.5 wt % H2O2 is added to 0.5 wt % hydrofluoric acid. The etching time in this event is 2 minutes. Subsequently, rinsing with pure water is performed to hydrogen-terminate 1010 the source and drain region surfaces 1009 (
An HF-based chemical may be a DHF solution or BHF (buffered hydrofluoric acid: mixed solution of DHF and NH4F) or may be a solution containing at least one of DHF and NH4F. An oxidant added to the solution may be ozone instead of H2O2. Alternatively, it may be an organic oxidant.
Thereafter, Co sputtering and then Ti/TiN sputtering are carried out, thereby forming a metal thin film 1011 (
Salicide annealing is carried out to form cobalt silicide regions 1012 (
Then, after formation of a barrier-SiN film 1013 (
In this embodiment, the p-type (110) silicon wafer is used. However, it is also applicable to increase the speed of hydrogen termination of a Si (111) surface or a polycrystalline silicon surface. Transistor TFTs formed on polycrystalline silicon are used as a liquid crystal driver and it is possible to enhance the reliability thereof by the use of this technique.
In this embodiment, the etching of the STI oxide film is suppressed by performing the treatment using the solution in which 0.5 wt % H2O2 is added to 0.5 wt % hydrofluoric acid before the gate insulating film formation and before the Co/TiN sputtering. Owing to this, no void is formed in the STI and thus the embedding of the polycrystalline silicon is not observed. Therefore, it becomes possible to prevent a reduction in yield due to deterioration of withstand voltage between elements or wiring shorts.
Further, the etching of the side-wall insulating film is suppressed by performing the treatment using the solution in which 0.5 wt % H2O2 is added to 0.5 wt % hydrofluoric acid before the Co/TiN film formation. Owing to this, it becomes possible to suppress a reduction in yield due to BL (bit line) shorts, WL (word line) shots, or the like.
Next, as the second embodiment, there are shown states before and after formation of a gate insulating film of a Fin-FET.
a) is a section of an element region as seen in a direction from source to drain. SiO2 1102 is formed on a Si substrate 1101 and a Fin 1103 is formed thereon. The element region comprises a Si (100) surface 1104 and Si (110) surfaces 1105. After performing acid cleaning (HCl/H2O2 cleaning) in RCA cleaning, a chemical oxide film 1106 is formed (
As is clear from the foregoing description, according to this invention, it is possible to increase the speed of hydrogen termination of a Si (100) surface, a Si (110) surface, a polycrystalline silicon surface, or an amorphous silicon surface, thereby realizing reliable termination.
This technique is applicable not only to the gate insulating film forming processes shown in the first embodiment and the second embodiment and the salicide-forming metal film forming process shown in the first embodiment, but also to a barrier metal forming process, a process of embedding a plug material into a contact hole, and so on.
Number | Date | Country | Kind |
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200507545 | Sep 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2005/017260 | 9/20/2005 | WO | 00 | 5/2/2008 |