This application claims the priority benefit of Taiwan application serial no. 104110647, filed on Apr. 1, 2015. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to a semiconductor device. More particularly, the disclosure relates to a semiconductor device having a buffer stack structure composed of base layers (aluminum gallium nitride, AlGaN) and a doped layer (AlGaN or boron aluminum gallium nitride, BAlGaN).
Nitride semiconductors are characterized by high electron saturation velocity and wide band gap and thus can be applied not only to light emitting semiconductor devices but also to compound semiconductor devices with high breakdown voltage and large power output. For instance, in a gallium nitride (GaN)-based high electron mobility transistor (HEMT), a GaN layer and an aluminum gallium nitride (AlGaN) layer are sequentially grown on the substrate in an epitaxial mariner. Here, the GaN layer serves as an electron transport layer, and the AlGaN layer acts as an electron supply layer. Since the lattice constant of AlGaN is different from that of GaN, strain may be generated in the AlGaN layer. Due to piezoelectric polarization, two-dimensional electronic gas (2 DEG) with high concentration is generated. Hence, the GaN-based HEMT is adapted to an apparatus with large output power.
According to the related art, dopants are continuously doped into the entire buffer layer made of AlGaN, which deteriorates crystallinity and roughness and leads to the issue of bowing of the entire semiconductor device.
In an embodiment of the disclosure, a semiconductor device that includes a substrate, an initial layer, and a buffer stack structure is provided. The initial layer is located on the substrate and includes aluminum nitride (AlN). The buffer stack structure is located on the initial layer and includes a plurality of base layers and at least one doped layer positioned between two adjacent base layers. Each of the base layers includes AlGaN, and the at least one doped layer includes AlGaN or boron aluminum gallium nitride (BAlGaN). In the buffer stack structure, concentrations of aluminum (Al) in the base layers gradually decrease, concentrations of gallium (Ga) in the base layers gradually increase, the base layers do not contain carbon substantially, and dopants in the at least one doped layer include carbon or iron.
In another embodiment of the disclosure, a semiconductor device that includes a substrate, an initial layer, and a plurality of buffer stack structures is provided. The initial layer is located on the substrate and includes AlN. The buffer stack structures are located on the initial layer. At least one of the buffer stack structures includes a first base layer, a first doped layer, and a second base layer. A concentration of Al of the first base layer and a concentration of Al of the second base layer are substantially the same, and the first doped layer is positioned between the first base layer and the second base layer. The first base layer and the second base layer include AlGaN, the first doped layer includes AlGaN or BAlGaN, dopants in the first doped layer include carbon or iron, and the first base layer and the second base layer do not contain carbon substantially.
In the disclosure, the doped layer with the dopants (carbon or iron) is inserted into the buffer stack structure of the semiconductor device, so as to reduce the conductivity of the buffer stack structure (i.e., enhance the degree of insulation of the buffer stack structure) and further raise the breakdown voltage of the semiconductor device effectively. According to the related art, dopants are continuously doped into the entire buffer layer made of AlGaN, which deteriorates crystallinity and roughness and leads to the issue of bowing of the entire semiconductor device. By contrast, in the semiconductor device provided herein, the base layers having no dopants are grown in an epitaxial manner above the doped layer with the dopants, so as to recover crystallinity and roughness of the epitaxy layer (the base layers has no dopants, and thus the crystallinity and roughness of the base layers are relatively enhanced). More specifically, in the disclosure, the base layers having no dopants is grown in an epitaxial manner above the doped layer with dopants and unfavorable crystallinity and roughness, so as to recover and enhance crystallinity and roughness of the epitaxy layer; thereafter, another doped layer with the dopant is grown in an epitaxial manner. The base layers (having no dopant) and the doped layers (having dopants) are alternately grown in an epitaxial manner according to the disclosure; that is, the dopants are doped into the buffer stack structure in a non-continuous manner, such that the breakdown voltage of the semiconductor device can be raised (due to the arrangement of the doped layers with the dopants), and that the resultant semiconductor device can have favorable crystallinity and roughness (due to the arrangement of the base layers having no dopant).
Besides, in the semiconductor device provided herein, the base layers having no dopant are positioned between the doped layers having the dopants, so as to prevent the buffer stack structure from being completely formed by the doped layers with the dopants, i.e., the dopants are doped into the buffer stack structure in a non-continuous manner. As such, the issue of bowing of the entire semiconductor device can be resolved to a greater extent. Hence, in the disclosure, the base layers (having no dopant) and the doped layers (having dopants) are alternately grown in an epitaxial manner, such that the breakdown voltage of the semiconductor device can be raised, and that the issue of bowing of the entire semiconductor device can be resolved. As a result, in the subsequent cooling process following the epitaxial process, the semiconductor device is neither cracked nor broken due to the issue of bowing.
Several exemplary embodiments accompanied with figures are described in detail below to further describe the disclosure in details. It should be understood, however, that the above may not contain all of the aspects and embodiments of the disclosure and may not mean to be limiting or restrictive in any manner, and that the disclosure as disclosed herein is and will be understood by those of ordinary skill in the art to encompass obvious improvements and modifications thereto.
The accompanying drawings are included to provide further understanding, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments and, together with the description, serve to explain the principles of the disclosure.
The foregoing description of the embodiments of the disclosure has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form or to exemplary embodiments disclosed. Accordingly, the foregoing description should be regarded as illustrative rather than restrictive. Obviously, many modifications and variations will be apparent to practitioners skilled in this art. The embodiments are chosen and described in order to best explain the principles of the disclosure and its best mode practical application, thereby to enable persons skilled in the art to understand the disclosure for various embodiments and with various modifications as are suited to the particular use or implementation contemplated. It is intended that the scope of the disclosure be defined by the claims appended hereto and their equivalents in which all terms are meant in their broadest reasonable sense unless otherwise indicated.
The semiconductor device 10 includes an initial layer 13 arranged on the substrate 11, and the initial layer 13 includes AlN. In an exemplary embodiment of the disclosure, the initial layer 13 is grown on the Si substrate having an upper surface of (111) plane in an epitaxial manner, and the thickness of the initial layer 13 is about 200 nm. During the epitaxial growth of the AlN, a mixture having trimethyl amine (TMA) and ammonia (NH3) is applied as a reactive gas to form the initial layer 13 on the Si substrate. A concentration of carbon in the initial layer 13 is substantially lower than 1E16/cm3.
The semiconductor device 10 includes a buffer stack structure 20 arranged on the initial layer 13. In an embodiment of the disclosure, the semiconductor device 10 further includes at least one doped layer 23 arranged between two adjacent base layers 21. In an embodiment of the disclosure, the buffer stack structure 20 includes a plurality of base layers 21 and a plurality of doped layers 23, and the doped layers 23 and the base layers 21 are alternately stacked on the initial layer 13. In an exemplary embodiment of the disclosure, the base layers 21 include AlGaN, and the doped layers 23 include AlGaN or BAlGaN. The base layers 21 do not contain carbon substantially, and dopants in the doped layers 23 include carbon or iron. In an exemplary embodiment of the disclosure, the doped layers 23 may be C—AlGaN, C—BAlGaN, Fe—AlGaN, or Fe—BAlGaN.
In an exemplary embodiment of the disclosure, a thickness of each doped layer 23 is between 10 angstroms and 1 micrometer, and a ratio of the thickness of each doped layer 23 to a thickness of each base layer 21 is between 0.001 and 1.0. In an exemplary embodiment of the disclosure, a concentration of the dopants in each doped layer 23 is between 1E18/cm3 and 1E20/cm3, and a concentration of dopants in each base layer 21 is lower than 1E18/cm3
In an exemplary embodiment of the disclosure, the buffer stack structure 20 includes four base layers 21. Concentrations of Al in the base layers 21 from bottom to top are x1, x2, x3, and x4, respectively, concentrations of Ga in the base layers 21 from bottom to top are 1-x1, 1-x2, 1-x3, and 1-x4, respectively, and x1>x2>x3>x4. That is, the concentrations of Al in the base layers 21 of the buffer stack structure 20 gradually decrease from bottom to top, and the concentrations of Ga in the base layers 21 of the buffer stack structure 20 gradually increase from bottom to top.
In an exemplary embodiment of the disclosure, concentrations of Al in the doped layers 23 from bottom to top are y1, y2, and y3, respectively. Here, y1=y2=y3, y1≠y2≠y3, y1>y2>y3, or y1<y2<y3. In an exemplary embodiment of the disclosure, x4<y3<x3<y2<x2<y1<x1.
In an embodiment of the disclosure, the buffer stack structure 20 includes four base layers 21 and three doped layers 23. Thicknesses of the four base layers 21 from bottom to top are da1, da2, da3, and da4, respectively. Here, da1=da2=da3=da4, da1≠da2≠da3≠da4, da1>da2>da3>da4, or da1<da2<da3<da4. Thicknesses of the three doped layers 23 from bottom to top are dc1, dc2, and dc3, respectively. Here, dc1=dc2=dc3, dc1≠dc2≠dc3, dc1>dc2>dc3, or dc1<dc2<dc3.
The semiconductor device 10 includes an electron transport layer 31 and an electron supply layer 33 arranged on the buffer stack structure 20. In the semiconductor device 10, 2 DEG is generated around the boundary between the electron transport layer 31 and the electron supply layer 33. Here, 2 DEG is generated in the semiconductor device 10 due to spontaneous polarization and piezoelectric polarization, which results from the fact that the compound semiconductor (GaN) of the electron transport layer 31 and the compound semiconductor (AlGaN) of the electron supply layer 33 are made of hetero materials.
In an exemplary embodiment of the disclosure, the base layer 21 (having no dopant) at the bottom of the buffer stack structure 20 is in contact with the initial layer 13, and the base layer 21 (having no dopant) at the top of the buffer stack structure 20 is in contact with the electron transport layer 31. That is, the doped layers 23 having the dopants in the buffer stack structure 20 of the semiconductor device 10 are neither in contact with the initial layer 13 nor in contact with the electron transport layer 31.
In the disclosure, the doped layer 23 with the dopants is inserted into the buffer stack structure 20 of the semiconductor device 10, so as to reduce the conductivity of the buffer stack structure 20 (i.e., enhance the degree of insulation of the buffer stack structure 20) and further raise the breakdown voltage of the semiconductor device 10 effectively. Compared to the base layers 21 having no dopant, the doped layer 23 with the dopants has unfavorable crystallinity and roughness. Besides, the doped layer 23 having the dopants leads to the issue of bowing of the entire semiconductor device 10. Hence, the buffer stack structure of the semiconductor device should not be completely made of the doped layer with the dopants.
According to the related art, dopants are continuously doped into the entire buffer layer made of AlGaN, which deteriorates crystallinity and roughness and leads to the issue of bowing of the entire semiconductor device. By contrast, in the semiconductor device 10 provided herein, the base layers 21 having no dopants are grown in an epitaxial manner above the doped layer 23 with the dopants, so as to recover crystallinity and roughness of the epitaxy layer (the base layers 21 has no dopants, and thus the crystallinity and roughness of the base layers 21 are relatively satisfactory). More specifically, the base layers 21 having no dopants are grown in an epitaxial manner above the doped layer 23 with dopants and unfavorable crystallinity and roughness, so as to recover and enhance crystallinity and roughness of the epitaxy layer; thereafter, another doped layer 23 with the dopant is grown in an epitaxial manner. The base layers 21 (having no dopant) and the doped layers 23 (having dopants) are alternately grown in an epitaxial manner according to the disclosure; that is, the dopants are doped into the buffer stack structure 20 in a non-continuous manner, such that the breakdown voltage of the semiconductor device 10 can be raised (due to the arrangement of the doped layers 23 with the dopants), and that the resultant semiconductor device 10 can have favorable crystallinity and roughness (due to the arrangement of the base layers having no dopant).
Besides, the base layer 21 having no dopant is positioned between the doped layers 23 having the dopants, so as to prevent the buffer stack structure 20 from being completely formed by the doped layers 23 with the dopants, i.e., the dopants are doped into the buffer stack structure 20 in a non-continuous manner. As such, the issue of bowing of the entire semiconductor device 10 can be resolved to a greater extent. Hence, in the disclosure, the base layers 21 (having no dopant) and the doped layers 23 (having dopants) are alternately grown in an epitaxial manner, such that the breakdown voltage of the semiconductor device 10 can be raised, and that the issue of bowing of the entire semiconductor device 10 can be resolved. As a result, in the subsequent cooling process following the epitaxial process, the semiconductor device 10 is neither cracked nor broken due to the issue of bowing.
Compared to the semiconductor device 10 shown in
In an exemplary embodiment of the disclosure, a thickness of the first doped layer 53A of the buffer stack structure 50 is between 10 angstroms and 1 micrometer, and a ratio of the thickness of the first doped layer 53A to a thickness of the first base layer MA (or the second base layer 51B) is between 0.001 and 1.0. In an exemplary embodiment of the disclosure, a concentration of the dopants in the first doped layer 53A is between 1E18/cm3 and 1E20/cm3, and a concentration of dopants in the first base layer 51A (or the second base layer 51B) is lower than 1E18/cm3.
In an exemplary embodiment of the disclosure, the semiconductor device 40 includes four buffer stack structures 50. The compositions of the first base layer 51A and the second base layer 51B are substantially the same. Concentrations of Al in the buffer stacked structures 50 from bottom to top are x1, x2, x3, and x4, respectively, concentrations of Ga in the buffer stacked structures 50 from bottom to top are 1-x1, 1-x2, 1-x3, and 1-x4, respectively, and x1>x2>x3>x4. That is, the concentrations of Al in the first base layers 51A (or the second base layers 51B) of the four buffer stack structures 50 gradually decrease from bottom to top, and the concentrations of Ga in the base layers 51A (or the second base layers 51B) of the four buffer stack structures 50 gradually increase from bottom to top. In an exemplary embodiment of the disclosure, concentrations of Al in the four first doped layers 53A from bottom to top are y1, y2, y3, and y4, respectively. Here, y1=y2=y3=y4, y1≠y2≠y3≠y4, y1>y2>y3>y4, or y1<y2<y3<y4.
In an exemplary embodiment of the disclosure, the semiconductor device 40 includes four buffer stack structures 50. Thicknesses of the first and second base layers 51A and 51B are substantially the same. The thicknesses of the first base layers 51A (or the second base layers 51B) from bottom to top are da1, da2, da3, and da4, respectively. Here, da1=da2=da3=da4, da1≠da2≠da3≠da4, da1>da2>da3>da4, or da1<da2<da3<da4. Thicknesses of the four first doped layers 53A from bottom to top are dc1, dc2, dc3, and dc4, respectively. Here, dc1=dc2=dc3=dc4, dc1≠dc2≠dc3≠dc4, dc1>dc2>dc3>dc4, or dc1<dc2<dc3<dc4.
In an exemplary embodiment of the disclosure, the first base layer 51A (having no dopant) at the bottom of the buffer stack structure 50 is in contact with the initial layer 13, and the second base layer 51B (having no dopant) at the top of the buffer stack structure 50 is in contact with the electron transport layer 31. That is, the first doped layers 53A having the dopants in the buffer stack structures 50 of the semiconductor device 40 are neither in contact with the initial layer 13 nor in contact with the electron transport layer 31.
In an exemplary embodiment of the disclosure, a concentration of the dopants in the plurality of buffer stack structures 50 varies in a non-continuous manner, e.g., in a δ-like manner, as shown in
In the disclosure, the first doped layer 53A with the dopants is inserted into the buffer stack structure 50 of the semiconductor device 40, so as to reduce the conductivity of the buffer stack structure 50 (i.e., enhance the degree of insulation of the buffer stack structure 50) and further raise the breakdown voltage of the semiconductor device 40 effectively. Compared to the first base layer 51A (or the second base layer 51B) having no dopant, the first doped layer 53A with the dopants has unfavorable crystallinity and roughness. Besides, the first doped layer 53A having the dopants leads to the issue of bowing of the entire semiconductor device 40.
According to the related art, dopants are continuously doped into the entire buffer layer made of AlGaN, which deteriorates crystallinity and roughness and leads to the issue of bowing of the entire semiconductor device. By contrast, in the semiconductor device 40 provided herein, the first base layer 51A and the second base layer 51B having no dopants are respectively grown in an epitaxial manner below and above the first doped layer 53A with the dopants, so as to recover crystallinity and reduce roughness of the epitaxy layer (the first base layer 51A and the second base layer 51B have no dopants, and thus the crystallinity and roughness of the first and second base layers 51A and 51B are relatively satisfactory). More specifically, the first and second base layers 51A and 51B having no dopants are grown in an epitaxial manner below and above the first doped layer 53A with dopants and unfavorable crystallinity and roughness, so as to recover and enhance crystallinity and roughness of the epitaxy layer; thereafter, another first doped layer 53A with the dopant is grown in an epitaxial manner. Layers having no dopant (the first and second base layers 51A and 51B) and the first doped layer 53A (having dopants) are alternately grown in an epitaxial manner according to the disclosure, such that the breakdown voltage of the semiconductor device 40 can be raised (due to the arrangement of the first doped layer 53A with the dopants), and that the resultant semiconductor device 40 can have favorable crystallinity and roughness (due to the arrangement of the first and second base layers 51A and 51B having no dopant).
Besides, in the semiconductor device 40 provided herein, the first base layer 51A and the second base layer 51B are respectively grown in an epitaxial manner below and above the first doped layer 53A having the dopants, so as to prevent the buffer stack structure 50 from being completely formed by the first doped layer 53A with the dopants, i.e., the dopants are doped into the buffer stack structure 50 in a non-continuous manner. As such, the issue of bowing of the entire semiconductor device 40 can be resolved to a greater extent. Hence, in the disclosure, layers having no dopant (the first and second base layers 51A and 51B) and the first doped layer 53A (having dopants) are alternately grown in an epitaxial manner, such that the breakdown voltage of the semiconductor device 40 can be raised, and that the issue of bowing of the entire semiconductor device 40 can be resolved. As a result, in the subsequent cooling process following the epitaxial process, the semiconductor device 40 is neither cracked nor broken due to the issue of bowing.
In an embodiment of the disclosure, the buffer stack structure 70 of the semiconductor device 60 further includes a second doped layer 53B and a third base layer 51C besides a first base layer 51A, a first doped layer 53A, and a second base layer 51B. The second doped layer 53B is positioned between the second base layer 51B and the third base layer 51C.
In an exemplary embodiment of the disclosure, the third base layer 51C includes AlGaN, and the second doped layer 51B includes AlGaN or BAlGaN. In an exemplary embodiment of the disclosure, the dopants in the second doped layer 51B include carbon or iron, and the second doped layer 51B may be C—AlGaN, C—BAlGaN, Fe—AlGaN, or Fe—BAlGaN. In each buffer stack structure 70, concentrations of Al in the first base layer 51A, the second base layer 51B, and the third base layer 51C are substantially the same and do not contain carbon substantially.
To sum up, in the semiconductor device 60 depicted in
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the disclosure without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims and their equivalents. Moreover, no element and component in the present disclosure is intended to be dedicated to the public regardless of whether the element or component is explicitly recited in the following claims.
Number | Date | Country | Kind |
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104110647 | Apr 2015 | TW | national |