The present disclosure generally relates to semiconductor devices, and more particularly relates to semiconductor devices with through-substrate coils for wireless signal and power coupling.
Semiconductor devices are often provided in packages with multiple connected dies, in which circuit elements of the various dies are connected in various ways. For example, a multi-die package may utilize wire bonds from each die to an interposer to provide connection between elements in different die. Although direct electrical connections between circuit elements in different die are sometimes desirable, in other cases it may be desirable to connect elements from disparate die wirelessly (e.g., via inductive coupling, capacitive coupling, or the like). To facilitate such a wireless communication between circuit elements, planar coils can be provided among the circuit elements, such that adjacent die in a multi-die stack can have proximate coils that communicate wirelessly.
One approach to providing coils for wireless communication involves packaging two die in a face-to-face arrangement, such that respective pairs of wireless coils in the active layer of each die are placed in close proximity. This approach is illustrated in
Another approach to providing coils for wireless communication involves thinning the die in a semiconductor package sufficiently so that the coils on the front side of each die in the package are separated by only about the height of the thinned die when packaged in a front-to-back arrangement. This approach is illustrated in
In the following description, numerous specific details are discussed to provide a thorough and enabling description for embodiments of the present technology. One skilled in the relevant art, however, will recognize that the disclosure can be practiced without one or more of the specific details. In other instances, well-known structures or operations often associated with semiconductor devices are not shown, or are not described in detail, to avoid obscuring other aspects of the technology. In general, it should be understood that various other devices, systems, and methods in addition to those specific embodiments disclosed herein may be within the scope of the present technology.
As discussed above, semiconductor devices are continually designed with ever greater needs wireless communication between dies in a semiconductor package. Accordingly, several embodiments of semiconductor devices in accordance with the present technology can provide through-substrate coils that enable wireless communication to adjacent dies in a front-to-back arrangement while only consuming a small area.
Several embodiments of the present technology are directed to semiconductor devices, systems including semiconductor devices, and methods of making and operating semiconductor devices. In one embodiment, a semiconductor device comprises a substrate and a substantially spiral-shaped conductor. The substantially spiral-shaped conductor extends substantially into the substrate and has a spiral axis substantially perpendicular to a surface of the substrate. The substantially spiral-shaped conductor can be configured to be wirelessly coupled to another substantially spiral-shaped conductor in another semiconductor device.
For example,
Referring to
According to one embodiment of the present technology, the coil 302 can include any one of a number of conductive materials compatible with standard semiconductor metallization processes, including copper, gold, tungsten, or alloys thereof. The substrate 305 can likewise include any one of a number of substrate materials suitable for semiconductor processing methods, including silicon, glass, gallium arsenide, gallium nitride, organic laminates, and the like. Additionally, integrated circuitry for memory, controllers, processers and the like can be formed on and/or in the substrate 305.
The coil 302 can be made by etching a high-aspect-ratio substantially spiral-shaped trench into the substrate 305 and filling it with one or more materials in one or more deposition and/or plating steps. The coil 302 can include a bulk material with desirable conductive properties (e.g., copper, gold, tungsten, or alloys thereof), or can include multiple discrete layers, only some of which are conductive, in accordance with an embodiment of the present technology. For example, following a high-aspect ratio etch and a deposition of insulator, the coil 302 can be provided in a single metallization step filling in the insulated substantially spiral-shaped trench with a conductive material. In another embodiment, the coil 302 can be formed in multiple steps to provide layers of different materials. After forming the coil 302 to a desired depth (e.g., about an eventual thickness of the substrate 305), the backside of the substrate can be etched or ground to expose the lowermost portions of the coil 302, to improve wireless coupling to another coil located in another die over which the device 300 is disposed. For example, the substrate 305 can be a thinned silicon wafer of between about 10 and 200 μm thickness, and the coil 302 can extend through the substrate 305, such that the lowermost portions of the coil 302 can be exposed before being covered by the lower layer 303 of insulating material. Accordingly, unlike other circuit elements that are additively constructed on the front or back side of the substrate 305, the coil 302 extends substantially into the substrate 305, enhancing wireless coupling between the coil 302 and another coil located in a die over which the device 300 is disposed.
In accordance with another embodiment, the substrate material in which a through-substrate coil is disposed need not be thinned so much that lower portions of the coil are exposed. For example,
Although in the examples of
By configuring a substantially spiral-shaped conductor to extend into a substrate, embodiments of the present invention permit wireless communication with high efficiency between devices in a stack of dies oriented front-to-back. A coil that extends substantially into (or all the way through) the substrate of one die can be located a shorter distance from a coil in a lower device (either a front-side coil formed on a substrate, or another through-substrate coil) than if the coil did not extend into (or through) the substrate. This smaller coil spacing can provide higher coupling efficiency between the coils, which can in turn permit coils that consume less die area to achieve the same level of performance of larger coils with greater coil spacing.
As set forth above, a benefit of providing a semiconductor device with a through-substrate for wireless communication is that packages of more than two die can be configured to wirelessly communicate, even when stacked in a front-to-back configuration. For example,
The device further includes a second die 620 having a second substrate 625 and a substantially spiral-shaped planar coil 622 (“coil 622”) disposed in a second layer 627 of insulating material over the second substrate 625. The coil 622 is formed by a conductor (e.g., a conductive trace) connecting a first end of the coil 622 to a second end of the coil 622 along a substantially spiral-shaped path. As can be seen with reference to
The first die 610 and the second die 620 are stacked front-to-back (e.g., the back side of the first die 610 is facing the front side of the second die 620). The device 600 may optionally include a die attach material 619 (e.g., a die attach film) between the first and second dies 610 and 620. As can be seen with reference to
Although in the example of
In accordance with one aspect of the present technology, closely-spaced coils, such as coils 612 and 622, can be configured to wirelessly communicate over near-field distances (e.g., distances less than about three times the diameter ø of the coils, in which the near-field components of the electric and magnetic fields oscillate). For example, the through-substrate coil 612 and the front-side coil 622 can communicate wirelessly using inductive coupling, in which one of the coils (e.g., front-side coil 622 of die 620) is configured to induce a magnetic field with a flux perpendicular to and passing through both the coils 612 and 622 in response to a current passing through the front-side coil 622 (e.g., provided by a voltage differential applied across the leads 626a and 626b). By changing the current passing through the front-side coil 622 (e.g., by applying an alternating current, or by repeatedly switching between high and low voltage states), changes can be induced in the magnetic field, which in turn induces a changing current in the through-substrate coil 612 of the first die 610. In this fashion, signals and/or power can be coupled between a circuit comprising the through-substrate coil 612 of the first die 610 and another comprising the front-side coil 622 of the second die 620. Although the wireless communication between the coils 612 and 622 has been described in the foregoing example with reference to inductive coupling, one skilled in the art will readily appreciate that wireless communication between such closely-spaced coils can be accomplished in any one of a number of other ways, including for example by resonant inductive coupling, capacitive coupling, or resonant capacitive coupling.
Although in the example of
As set forth above, a benefit of providing a semiconductor device with a through-substrate coil for wireless communication is that packages of more than two die can be configured to wirelessly communicate, even when stacked in a front-to-back configuration. For example,
The device further includes a second die 720 having a second substrate 725 and a second layer 727 of insulating material on the front side of the second die 720. The second die 720 further includes a second through-substrate coil 722 (“coil 722”) extending substantially into the second substrate 725. The second coil 722 is formed by a conductor (e.g., a plated conductive material filling a substantially spiral-shaped trench) connecting a first end of the second coil 722 to a second end of the second coil 722 along a substantially spiral-shaped path. As can be seen with reference to
The device further includes a third die 730 having a substrate 735 and a third layer 737 of insulating material on the front side of the third die 730. The third die 730 further includes a third coil 732 (“coil 732”) disposed in in the upper layer 737 of insulating material over the substrate 735. The third coil 732 is formed by a conductor (e.g., a conductive trace) connecting a first end of the third coil 732 to a second end of the third coil 732 along a substantially spiral-shaped path. As can be seen with reference to
The first die 710 and the second die 720 are stacked front-to-back (e.g., the back side of the first die 710 is facing the front side of the second die 720). The second die 720 and the third die 730 are also stacked front-to-back (e.g., the back side of the second die 720 is facing the front side of the third die 730). The device 700 may optionally include a first die attach material 719 (e.g., a die attach film) between the first and second dies 710 and 720, and a second die attach material 729 (e.g., a die attach film) between the second and third dies 720 and 730.
As set forth in greater detail above, closely-spaced coils, such as the first through-substrate coil 712 of the first die 710 and the second through-substrate coil 722 of the second die 720, can be configured to wirelessly communicate over near-field distances (e.g., distances less than about three times the diameter ø of the coils, in which the near-field components of the electric and magnetic fields oscillate). For first and second through-substrate coils 712 and 722 can communicate wirelessly using inductive coupling, in which one of the coils (e.g., the second through-substrate coil 722 of the second die 720) is configured to induce a magnetic field with a flux perpendicular to and passing through both the coils 712 and 722 in response to a current passing through the second through-substrate coil 722 of the second die 720 (e.g., provided by a voltage differential applied across the leads 726a and 726b). By changing the current passing through the second through-substrate coil 722 (e.g., by applying an alternating current, or by repeatedly switching between high and low voltage states), changes can be induced in the magnetic field, which in turn induces a changing current in the first through-substrate coil 712 of the first die 710. In this fashion, signals and/or power can be coupled between a circuit comprising the second through-substrate coil 722 of the second die 720 and another comprising the first through-substrate coil 712 of the first die 710. Similarly, the second through-substrate coil 722 of the second die 720 and the third coil 732 of the third die 730 can be inductively coupled to communicate wirelessly in a similar fashion. Accordingly, signals and/or power provided to the third coil 732 in the third die 730 (e.g., by leads 736a and 736b) can be provided by inductive coupling to the second through-substrate coil 722 in the second die 720, which can in turn provide the signals and/or power by inductive coupling to the first through-substrate coil 712 in the first die 710.
As will be readily understood by one skilled in the art, a coil need not be smoothly spiral shaped (e.g., an Archimedean spiral or an involute circular spiral) to facilitate wireless communication between front- and back-side coil pairs, in accordance with one embodiment of the present technology. Although the coils in the foregoing example Figures have been illustrated schematically and functionally as having smoothly curving arcuate turns of constant curvature, it will be readily understood by those skilled in the art that fabricating a smooth spiral shape can present a costly engineering challenge (e.g., in photolithographic reticle design). Accordingly, a “substantially spiral-shaped” conductor, as used herein, describes a conductor having turns that increase in radial distance outward from a center, whether gradually or in stepped fashion. Accordingly, the planar shape traced out by the path of individual turns of a substantially spiral-shaped conductor need not be elliptical or circular. For the convenience of integration with efficient semiconductor processing methodologies (e.g., masking with cost-effective reticles), individual turns (e.g., including linear elements thereof) of a substantially spiral-shaped conductor can trace out a polygonal path in a planar view (e.g., rectilinear, hexagonal, octagonal, or some other regular or irregular polygonal shape). Accordingly, a “substantially spiral-shaped” conductor, as used herein, describes a planar spiral conductor having turns that trace out any shape in a planar view (e.g., parallel to the plane of the substrate surface) surrounding a central axis, including circles, ellipses, regular polygons, irregular polygons, or some combination thereof.
For example,
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the scope of the invention. Accordingly, the invention is not limited except as by the appended claims.
This application contains subject matter related to a concurrently-filed U.S. Patent Application by Kyle K. Kirby, entitled “SEMICONDUCTOR DEVICES WITH BACK-SIDE COILS FOR WIRELESS SIGNAL AND POWER COUPLING.” The related application, of which the disclosure is incorporated by reference herein, is assigned to Micron Technology, Inc., and is identified by attorney docket number 10829-9206.US00. This application contains subject matter related to a concurrently-filed U.S. Patent Application by Kyle K. Kirby, entitled “INDUCTORS WITH THROUGH-SUBSTRATE VIA CORES.” The related application, of which the disclosure is incorporated by reference herein, is assigned to Micron Technology, Inc., and is identified by attorney docket number 10829-9208.US00. This application contains subject matter related to a concurrently-filed U.S. Patent Application by Kyle K. Kirby, entitled “MULTI-DIE INDUCTORS WITH COUPLED THROUGH-SUBSTRATE VIA CORES.” The related application, of which the disclosure is incorporated by reference herein, is assigned to Micron Technology, Inc., and is identified by attorney docket number 10829-9220.US00. This application contains subject matter related to a concurrently-filed U.S. Patent Application by Kyle K. Kirby, entitled “3D INTERCONNECT MULTI-DIE INDUCTORS WITH THROUGH-SUBSTRATE VIA CORES.” The related application, of which the disclosure is incorporated by reference herein, is assigned to Micron Technology, Inc., and is identified by attorney docket number 10829-9221.US00.